RM35X0E _58 Vehicle Interior _078375 INTERIOR PANELS / TRIM _0380060 ROOF HEADLINING(for Semi-trim) A

INTERIOR PANELS / TRIM  ROOF HEADLINING(for Semi-trim)  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

A bolt without a torque specification is shown in the standard bolt chart.

Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS



PROCEDURE

Hide 67935 1.INSTALL BACK DOOR SCUFF PLATE

a.

except Double Swing Out Type:

i.
B542288C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip to install the back door scuff plate as shown in the illustration.


ii.
B519225

Install the 4 screws.



b.

for Double Swing Out Type:

i.
B649489C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip to install the back door scuff plate as shown in the illustration.


ii.
B649487

Install the 4 screws.



Hide 2.INSTALL ROOF HEADLINING ASSEMBLY (for Standard Roof)

a.
B539638

Tilt the roof headlining assembly vertically and carry it onto the vehicle through the back door.

NOTICE:
·

Installation of the roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.
B539586

Attach the claw to install the visor holder base.

HINT:

Use the same procedure for the opposite side.



c.

w/o Rear Air Duct, for 4 Door:

i.

Attach the fastener.


ii.

Install the roof headlining assembly with the 12 clips and 2 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the roof headlining assembly.


B539646C01
5.927,1.552 6.167,1.25 6.167,1.25 6.417,1.25 false 6.458,1.167 6.771,1.365 0.313,0.198 10 false *b 5.271,0.146 5.583,0.344 0.313,0.198 10 false *a
*a Fastener *b Plate
V100136

w/ Plate - -




d.

w/o Rear Air Duct, for 5 Door:

i.

Attach the fastener.


ii.

Install the roof headlining assembly with the 11 clips and 2 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the roof headlining assembly.


B539647C01
6.063,1.604 6.25,1.25 6.25,1.25 6.417,1.25 false 5.958,0.073 6.271,0.271 0.313,0.198 10 false *a 0.417,0.417 0.729,0.615 0.313,0.198 10 false *a 6.458,1.167 6.771,1.365 0.313,0.198 10 false *b
*a Fastener *b Plate
V100136

w/ Plate - -





f.

for Rear Roof RH Side, w/ Digital Inner Mirror:

i.
B539626

Attach the clamp and connect the connector.



g.

for Rear Roof LH Side:

i.
B539625C01
0.479,1.708 0.76,1.948 0.281,0.24 12 true *A
*A w/ Rear Wiper or w/ Digital Inner Mirror
V100135

Connector
V100136

Washer Hose


Connect the connector.


ii.

w/ Rear Wiper or w/ Digital Inner Mirror:

Connect the washer hose.



h.

for Front Pillar LH Side:

i.

w/ Curtain Shield Airbag:

Remove the protective cover installed to the front pillar LH.


ii.
B539624C03
2.604,1.198 2.875,1.427 0.271,0.229 12 true *A
*A w/ Rear Wiper or w/ Digital Inner Mirror
V100135

Connector
V100136

Washer Hose


w/ Rear Wiper or w/ Digital Inner Mirror:

Connect the washer hose.


iii.

Attach the wire harness clamp.


iv.

Connect the 3 connectors.


v.

w/ Curtain Shield Airbag:

Install the protective cover to the front pillar LH.



i.

for Windshield Glass Side:

i.

Connect each connector.



Hide 3.INSTALL ROOF HEADLINING ASSEMBLY (for High Roof)

a.
B539657

Tilt the roof headlining assembly vertically and carry it onto the vehicle through the back door.

NOTICE:
·

Installation of the roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.

w/o Rear Air Duct:

i.

Install the roof headlining assembly with the 16 clips and 2 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the roof headlining assembly.


B539658C01
5.854,1.281 6.021,0.948 6.021,0.948 6.188,0.948 true 6.26,0.854 6.573,1.052 0.313,0.198 10 false *a
*a Plate - -
V100136

w/ Plate - -




c.

w/ Rear Air Duct:

i.

Install the roof headlining assembly with the 14 clips and 2 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the roof headlining assembly.


B539652C01
6,0.885 6.167,0.552 6.167,0.552 6.333,0.552 true 6.396,0.469 6.708,0.667 0.313,0.198 10 false *a
*a Plate - -
V100136

w/ Plate - -



ii.
B539633

Install the 4 bolts.



d.

for Roof Headlining Front Side:

i.
B539632

w/o Wire Harness Protector:

Attach the clamp.


ii.
B539650

w/ Wire Harness Protector:

Attach the clamp.



e.

for Rear Roof RH Side, w/ Digital Inner Mirror:

i.

Attach the clamp and connect the connector.

B539637



f.

for Rear Roof LH Side:

i.

w/ Rear Wiper or w/ Digital Inner Mirror:

Attach the clamp and connect the washer hose.

B539631


ii.
B539630

Connect the connector.



g.

for Front Pillar LH Side:

i.

w/ Curtain Shield Airbag:

Remove the protective cover installed to the front pillar LH.


ii.
B539629C04
2.76,1.24 3.052,1.479 0.292,0.24 12 true *A
*A w/ Rear Wiper or w/ Digital Inner Mirror
V100135

Connector
V100136

Washer Hose


w/ Rear Wiper or w/ Digital Inner Mirror:

Connect the washer hose.


iii.

Attach the wire harness clamp.


iv.

Connect the 3 connectors.


v.

w/ Curtain Shield Airbag:

Install the protective cover to the front pillar LH.



h.

for Windshield Glass Side:

i.

Connect each connector.



Hide 74310 11.INSTALL VISOR ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 86466D 14.INSTALL NO. 1 FORWARD RECOGNITION COVER (w/ Pre-collision System)

Hide 63320E 17.INSTALL REAR ROOF HEADLINING ASSEMBLY (for Standard Roof)

a.
B539621

Tilt the rear roof headlining assembly vertically and carry it onto the vehicle through the back door.

NOTICE:
·

Installation of the rear roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.
B539619C01
1.698,0.417 1.833,0.208 1.833,0.208 2.083,0.208 false 2.135,0.135 2.448,0.333 0.313,0.198 10 false *a
*a Plate
V100136

w/ Plate


Attach the guide.


c.

Install the rear roof headlining assembly with the 16 clips and 2 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the rear roof headlining assembly.



Hide 18.INSTALL REAR ROOF HEADLINING ASSEMBLY (for High Roof)

a.
B539656

Tilt the rear roof headlining assembly vertically and carry it onto the vehicle through the back door.

NOTICE:
·

Installation of the rear roof headlining assembly must be performed by multiple people to prevent deformation of the roof headlining assembly.

·

Check that the corners of the roof headlining are not folded, twisted or otherwise deformed and that none of the mounted parts have fallen off.

·

Make sure that the roof headlining does not get caught on anything as it may become bent or damaged.

·

Do not damage the roof headlining or vehicle interior.




b.

w/ Rear Air Duct:

i.

w/ Roof Window Glass:

Install the rear roof headlining assembly with the 29 clips and 4 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the rear roof headlining assembly.


B539643C01
5.958,0.781 6.125,0.448 6.125,0.448 6.375,0.448 false 6.417,0.365 6.729,0.563 0.313,0.198 10 false *a
*a Plate - -
V100136

w/ Plate - -



ii.

w/o Roof Window Glass:

Install the rear roof headlining assembly with the 26 clips and 4 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the rear roof headlining assembly.


B539644C01
5.958,0.771 6.125,0.521 6.125,0.521 6.292,0.521 false 6.354,0.438 6.667,0.635 0.313,0.198 10 false *a
*a Plate - -
V100136

w/ Plate - -




c.

w/o Rear Air Duct:

i.

w/ Roof Window Glass:

Install the rear roof headlining assembly with the 23 clips and 4 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the rear roof headlining assembly.


B539641C01
6.063,1.302 6.229,0.938 6.229,0.938 6.479,0.938 false 6.521,0.865 6.833,1.063 0.313,0.198 10 false *a
*a Plate - -
V100136

w/ Plate - -



ii.

w/o Roof Window Glass:

Install the rear roof headlining assembly with the 25 clips and 4 plates.

HINT:

When installing the clips indicated by the white arrow, make sure to install the plate between the rear roof headlining assembly.


B539642C01
6.083,1.333 6.167,1 6.167,1 6.417,1 false 6.479,0.917 6.792,1.115 0.313,0.198 10 false *a
*a Plate - -
V100136

w/ Plate - -




Hide 69047 20.INSTALL BACK DOOR UPPER LOCK STRIKER SUB-ASSEMBLY (for Double Swing Out Type)

Hide 63349A 21.INSTALL REAR ROOF HEADLINING GARNISH (w/ Roof Window Glass)


b.

w/o Rear Air Duct:

i.
B542285C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip as shown in the illustration to install the rear roof headlining garnish.



Hide 81240D 23.INSTALL NO. 2 ROOM LIGHT ASSEMBLY (for High Roof, w/ No. 2 Room Light Assembly)

HINT:

Use the same procedure described for the No. 1 room light assembly.


Hide 73370E 24.INSTALL REAR SEAT OUTER BELT ASSEMBLY LH (for Van, w/ Seat Belt)

a.
B541713

Install the bolt.

Torque:
42 N*m (428 kgf*cm, 31 ft.*lbf)


b.
B541712C01
0,0 0,0 false
V113147

Close in this Direction


Attach the claw and close the cover as shown in the illustration.


Hide 73360D 25.INSTALL REAR SEAT OUTER BELT ASSEMBLY RH (for Van, w/ Seat Belt)

HINT:

Use the same procedure described for the LH side.


Hide 62412 27.INSTALL CENTER PILLAR GARNISH LH

a.

for 4 Door, Standard Roof:

i.
B542286C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip as shown in the illustration to install the center pillar garnish LH.


ii.
B519217

Install the clip.



b.

for 4 Door, High Roof:

i.
B542287C01
0,0 0,0 false
V113147

Install in this Direction


Attach the clip as shown in the illustration to install the center pillar garnish LH.


ii.
B539653

Install the clip.



c.

for 5 Door:

HINT:

Use the same procedure described for the RH side.



Hide 62414A 29.INSTALL LOWER CENTER PILLAR GARNISH LH

HINT:

Use the same procedure described for the RH side.


Hide 67872A 31.INSTALL NO. 1 SLIDE DOOR WEATHERSTRIP LH (for 5 Door)

Hide 67917C 32.INSTALL REAR DOOR SCUFF PLATE RH


b.

for Standard Roof, except Full Cover Type:

i.
B519252

Attach the clip and guide to install the rear door scuff plate RH.


ii.
B519251

Install the 5 screws.




d.

for High Roof, except Full Cover Type:

i.
B519254

Attach the clip and guide to install the rear door scuff plate RH.


ii.
B519253

Install the 6 screws.



Hide 67918D 33.INSTALL REAR DOOR SCUFF PLATE LH (for 5 Door)

HINT:

Use the same procedure described for the RH side.


Hide 74707 34.INSTALL NO. 1 HAND GRIP FRAME SUB-ASSEMBLY (w/ Hand Rail)

a.
B519221

Attach the guide.


b.

Install the No. 1 hand grip frame sub-assembly with the 6 bolts.

Torque:
27 N*m (275 kgf*cm, 20 ft.*lbf)


Hide 74733 35.INSTALL NO. 1 HAND GRIP COVER (w/ Hand Rail)

a.
B519220

Attach the clip to install the No. 1 hand grip cover.


Hide 73210 37.INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 43.INSTALL REAR SEAT ASSEMBLY RH

Hide 62211 46.INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure described for the LH side.


Hide 74680 48.INSTALL PILLAR ASSIST GRIP ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 62311B 50.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.


Hide 62111C 52.INSTALL COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.


Hide 67913B 55.INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.


Hide 67911B 56.INSTALL FRONT DOOR OUTSIDE SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.


Hide 59. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL (w/ Airbag System)

Hide 69455A 64.INSTALL BACK DOOR UPPER LOCK STRIKER COVER (for Double Swing Out Type)