RM35X0E _58 Vehicle Interior _079316 HEATING / AIR CONDITIONING _0384875 FRONT AIR CONDITIONING UNIT(for RHD) A

HEATING / AIR CONDITIONING FRONT AIR CONDITIONING UNIT(for RHD) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the air conditioner unit assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement part or procedure	Necessary procedures	Effect/Inoperative Function When Necessary Procedures are not Performed	Link
Disconnect cable from negative (-) battery terminal	Memorize steering angle neutral point	Parking assist monitor system	(201902,202310,_56,_079315,_0385736,RM100000001GNRA,)
Disconnect cable from negative (-) battery terminal	Memorize steering angle neutral point	Panoramic view monitor system	(201902,202310,_56,_079315,_0385736,RM100000001GNRA,)
for Automatic Air Conditioning System: · No. 1 air conditioning radiator damper servo sub-assembly	Servo motor initialization	DTCs are output	(201902,999999,_58,_079316,_0386651,RM100000001GSS4,)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
*: w/ Stop and start system
Stop and start system*	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(201902,999999,_51,_078825,_0382334,RM100000001GBQ1,)
Lane control system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)
Pre-collision system		(201902,999999,_58,_078886,_0382740,RM100000001G6XB,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power slide door system	Fully close the slide door by hand. HINT: Initialization is not necessary if the above procedures are performed while the slide door is closed.	(201902,202310,_59,_078503,_0381017,RM100000001FWXM,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: Be sure to read Precaution thoroughly before servicing.; ·

for Type A:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type A)>PRECAUTION201906,202310,_58,_079257,_0387732,RM100000001IMN3,

·

for Type B:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type B)>PRECAUTION201902,202310,_58,_079257,_0385034,RM100000001GJPR,

·

for Type C:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type C)>PRECAUTION201906,202310,_58,_079257,_0396679,RM100000001IJ80,

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY201902,202310,_V1,_081196,_0393338,RM100000001HX6Q,

Hide Display 2.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

for 7GR-FKS:

Click hereGeneral>MAINTENANCE>7GR-FKS BATTERY>REMOVAL201906,202310,_V1,_078672,_0387105,RM100000001IWL9,

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>REMOVAL201906,202310,_V1,_078672,_0387106,RM100000001IWLA,

CAUTION:: ·

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

Hide Display 3. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (w/ Cooler System)

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT201906,999999,_58,_079316,_0384872,RM100000001IHVK_01_0001,

Hide Display 4.DRAIN ENGINE COOLANT (w/ Heater System)

for 7GR-FKS:

Click hereGeneral>MAINTENANCE>7GR-FKS COOLANT>REPLACEMENT201906,202107,_V1,_078672,_0386705,RM100000001J08K_01_0028,202107,999999,_V1,_078672,_0386705,RM0000003TPC183_01_0028,

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV COOLANT>REPLACEMENT201906,999999,_V1,_078672,_0386706,RM100000001J08M_01_0032,

Hide Display 5.REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL201902,999999,_59,_079320,_0385302,RM100000001GLKU,

Hide Display 47220D 6.DISCONNECT BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0131,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0131,

Hide Display 55738D 7.REMOVE NO. 2 HEATER AIR DUCT SPLASH SHIELD SEAL

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0132,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0132,

Hide Display 55701J 8.REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0044,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0044,

Hide Display 88717A 9.DISCONNECT COOLER REFRIGERANT SUCTION PIPE A (w/ Cooler System, w/o Sub-cool Accelerator)

0,0 0,0 false

Remove in this Direction

Remove the bolt and rotate the 1-point tightening plate as shown in the illustration.

Disconnect the cooler refrigerant suction pipe A.

Remove the O-ring from the cooler refrigerant suction pipe A.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

Hide Display 88716A 10.DISCONNECT COOLER REFRIGERANT LIQUID PIPE A (w/ Cooler System, w/o Sub-cool Accelerator)

Disconnect the cooler refrigerant liquid pipe A.

Remove the O-ring from the cooler refrigerant liquid pipe A.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

Hide Display 88710C 11.DISCONNECT AIR CONDITIONING TUBE ASSEMBLY (w/ Cooler System, Sub-cool Accelerator)

0,0 0,0 false

Remove in this Direction

Remove the bolt and rotate the 1-point tightening as shown in the illustration.

Disconnect the air conditioning tube assembly.

Remove the O-ring from the air conditioning tube assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent the entry of moisture and foreign matter.

Hide Display 87246A 12.DISCONNECT HEATER WATER HOSE OUTLET A (w/ Heater System, for 1GD-FTV)

Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water hose outlet A.

NOTICE:: ·

Do not apply excessive force to the water hose and heater water hose outlet A.

·

Prepare a drain pan or cloth in case the coolant leaks.

Hide Display 87245A 13.DISCONNECT HEATER WATER HOSE INLET A (w/ Heater System, for 1GD-FTV)

Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water hose inlet A.

NOTICE:: ·

Do not apply excessive force to the water hose and heater water hose inlet A.

·

Prepare a drain pan or cloth in case the coolant leaks.

Hide Display 87245A 14.DISCONNECT HEATER WATER HOSE INLET A (w/ Heater System, for 7GR-FKS)

Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water hose inlet A.

NOTICE:: ·

Do not apply excessive force to the water hose and heater water hose inlet A.

·

Prepare a drain pan or cloth in case the coolant leaks.

Hide Display 87246A 15.DISCONNECT HEATER WATER HOSE OUTLET A (w/ Heater System, for 7GR-FKS)

Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water hose outlet A.

NOTICE:: ·

Do not apply excessive force to the water hose and heater water hose outlet A.

·

Prepare a drain pan or cloth in case the coolant leaks.

Hide Display 88897M 16.REMOVE HEATER PIPE GROMMET (w/ Heater System)

Detach the claw and remove the heater pipe grommet.

Hide Display 17.REMOVE FRONT SEAT ASSEMBLY

for Power Seat Type:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Power Seat)>REMOVAL201906,202310,_58,_078601,_0396271,RM100000001IGPN,

for Separate Seat Type:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Separate Seat Type)>REMOVAL201906,202310,_58,_078601,_0381328,RM100000001J8ZD,

for Fixed Bench Seat Type:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Fixed Bench Seat Type)>REMOVAL201902,999999,_58,_078601,_0381330,RM100000001FZKR,

for Sliding Bench Seat Type:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Sliding Bench Seat Type)>REMOVAL201906,202310,_58,_078601,_0381329,RM100000001ITAH,

Hide Display 55301 18.REMOVE INSTRUMENT PANEL SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>INSTRUMENT PANEL SAFETY PAD>REMOVAL201906,202310,_58,_078375,_0380058,RM100000001IHOZ,

Hide Display 19.REMOVE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU

Click herePower Source / Network>POWER DISTRIBUTION>MAIN BODY ECU (for RHD)>REMOVAL201906,202310,_57,_079061,_0383490,RM100000001IVRX,

Hide Display 87211 20.REMOVE NO. 1 AIR DUCT

Remove the 2 bolts.

Detach the claw and remove the No. 1 air duct.

NOTICE:: ·

When removing, do not crack or deform the lower heater case of the air conditioning radiator assembly.

·

If the No. 1 air duct is reused, it may fall off or abnormal noise may occur. Therefore, make sure to replace with a new one.

Hide Display 87212G 21.REMOVE REAR NO. 3 AIR DUCT (w/ Rear Foot Duct)

0,0 0,0 false

Remove in this Direction

Remove the rear No. 3 air duct as shown in the illustration.

Hide Display 87212F 22.REMOVE REAR NO. 2 AIR DUCT (w/ Rear Foot Duct)

for Wagon:

Detach the clamp.

0,0 0,0 false

Remove in this Direction

Remove the rear No. 2 air duct as shown in the illustration.

Hide Display 45250 23.REMOVE STEERING COLUMN ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL202005,202310,_55,_079313,_0388799,RM100000001MFQ9,

Hide Display 33530K 24.REMOVE SHIFT LEVER ASSEMBLY (for Manual Transmission)

Click hereDrivetrain>RC60J (MANUAL TRANSMISSION / TRANSAXLE)>SHIFT LEVER>REMOVAL201902,999999,_52,_078740,_0383471,RM100000001GB9X,

Hide Display 25.REMOVE TRANSMISSION INSTRUMENT PANEL SHIFT ASSEMBLY (for Automatic Transmission)

Click hereDrivetrain>AC60E (AUTOMATIC TRANSMISSION / TRANSAXLE)>SHIFT LEVER>REMOVAL201902,999999,_52,_078741,_0382079,RM100000001G8MU,

Hide Display 26.REMOVE OUTER LAP BELT ANCHOR COVER

for Wagon:

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Wagon)>REMOVAL201906,202310,_58,_078602,_0398106,RM100000001IT68_02_0114,

for Semi-trim:

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Semi-trim)>REMOVAL201902,202310,_58,_078602,_0387551,RM100000001GXXS_02_0120,

for Full-trim:

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Full-trim)>REMOVAL201902,202310,_58,_078602,_0387529,RM100000001GXU3_02_0114,

Hide Display 73220 27.REMOVE FRONT SEAT OUTER BELT ASSEMBLY LH (FLOOR ANCHOR)

for Wagon:

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Wagon)>REMOVAL201906,202310,_58,_078602,_0398106,RM100000001IT68_02_0115,

for Semi-trim:

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Semi-trim)>REMOVAL201902,202310,_58,_078602,_0387551,RM100000001GXXS_02_0121,

for Full-trim:

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Full-trim)>REMOVAL201902,202310,_58,_078602,_0387529,RM100000001GXU3_02_0115,

Hide Display 73210 28.REMOVE FRONT SEAT OUTER BELT ASSEMBLY RH (FLOOR ANCHOR)

HINT:: Use the same procedure described for the LH side.

Hide Display 74733 29.REMOVE NO. 1 HAND GRIP COVER (w/ Hand Rail)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0056,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0056,

Hide Display 74708 30.REMOVE NO. 2 HAND GRIP FRAME SUB-ASSEMBLY (w/ Hand Rail)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0057,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0057,

Hide Display 67918D 31.REMOVE REAR DOOR SCUFF PLATE LH

HINT:: Use the same procedure described for the RH side.

for Wagon:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0014,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0014,

for Semi-trim:

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Semi-trim)>REMOVAL201906,202208,_58,_078375,_0380060,RM100000001IXV1_02_0011,202208,202310,_58,_078375,_0380060,RM1000000024I16_02_0011,

for Full-trim:

Hide Display 74617A 32.REMOVE ASSIST GRIP PLUG (w/ Assist Grip)

HINT:: Use the same procedure for both assist grip plugs.; Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0050,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0050,

Hide Display 74680 33.REMOVE PILLAR ASSIST GRIP ASSEMBLY B (w/ Assist Grip)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0010,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0010,

Hide Display 62414A 34.REMOVE LOWER CENTER PILLAR GARNISH LH

HINT:: Use the same procedure described for the RH side.; Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0017,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0017,

Hide Display 67917C 35.REMOVE REAR DOOR SCUFF PLATE RH (for 5 Door)

except Wagon:

for Wagon:

Hide Display 62413A 36.REMOVE LOWER CENTER PILLAR GARNISH RH (for 5 Door)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0017,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0017,

Hide Display 67935 37.REMOVE BACK DOOR SCUFF PLATE (for 4 Door)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0027,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0027,

Hide Display 73570B 38.REMOVE REAR SEAT OUTER BELT ASSEMBLY (FLOOR ANCHOR) (for 4 Door, w/ Seat Belt)

HINT:: Use the same procedure described for the LH side.; Click hereVehicle Interior>SEAT BELT>REAR SEAT OUTER BELT ASSEMBLY (for Full-trim)>REMOVAL201902,999999,_58,_078602,_0389937,RM100000001HCBE_09_0004,

Hide Display 62630L 39.REMOVE REAR QUARTER TRIM BOARD ASSEMBLY RH (for 4 Door)

HINT:: Use the same procedure described for the LH side.; Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0031,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0031,

Hide Display 62610K 40.REMOVE SIDE TRIM BOARD ASSEMBLY RH (for High Roof, for Full-trim)

HINT:: Use the same procedure described for the LH side.; Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0018,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0018,

Hide Display 62510M 41.REMOVE QUARTER TRIM PANEL ASSEMBLY RH (for 4 Door)

HINT:: Use the same procedure described for the LH side.; Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>REMOVAL201906,202208,_58,_078375,_0381233,RM100000001IXV4_02_0033,202208,202310,_58,_078375,_0381233,RM1000000024I19_02_0033,

Hide Display 58510D 42.REMOVE FRONT FLOOR CARPET ASSEMBLY

w/ Console Box:

Using a clip remover, remove the 4 clips.

0,0 0,0 false

Fastener

Remove in this Direction

ii.

Detach each fastener.

iii.

Fold back the front floor carpet assembly as shown in the illustration.

w/o Console Box:

Using a clip remover, remove the 4 clips.

0,0 0,0 false

Fastener

Remove in this Direction

ii.

Detach each fastener.

iii.

Fold back the front floor carpet assembly as shown in the illustration.

Hide Display 58193G 43.REMOVE NO. 3 FRONT FLOOR FOOTREST

Using a clip remover, detach the clip and remove the No. 3 front floor footrest.

Hide Display 82141 44.DISCONNECT INSTRUMENT PANEL WIRE

Remove each bolt and each ground wire.

3.667,0.5 3.75,0.333 3.75,0.333 3.917,0.333 true 0.167,1.313 0.344,1.458 0.177,0.146 10 true *1 0.313,1.469 0.49,1.615 0.177,0.146 10 true *1 6.135,2.531 6.313,2.698 0.177,0.167 10 true *1 6.146,5.688 6.323,5.854 0.177,0.167 10 true *1 6.094,5.448 6.271,5.615 0.177,0.167 10 true *1 0.323,7.51 0.563,7.719 0.24,0.208 12 true *A 2.813,1.833 3.052,2.031 0.24,0.198 12 true *B 3.99,0.26 4.198,0.438 0.208,0.177 10 true *2 0.948,1.417 1.104,1.615 0.156,0.198 10 true A

*A	w/ PTC Heater	*B	w/ VFC ECU
*1	Ground Wire	*2	Protector Cover
	Connector		Bolt
	Nut		Remove in this Direction

Detach the claw and open the protector cover.

Detach the claw and remove the protector cover together with the instrument panel wire.

Disconnect each connector and detach each clamp.

Remove the nut and then disconnect the instrument panel wire.

Hide Display 55950G 45.REMOVE DEFROSTER NOZZLE ASSEMBLY

Detach the claw and remove the defroster nozzle assembly.

Hide Display 87201A 46.REMOVE AIR DUCT SUB-ASSEMBLY

Remove the 2 nuts and air duct sub-assembly.

Hide Display 55306A 47.REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

0,0 0,0 false

	Bolt
	Nut

Remove the 3 bolts, 2 nuts and No. 1 instrument panel brace sub-assembly.

Hide Display 55307C 48.REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

0,0 0,0 false

	Nut
	Bolt
	Screw

Remove the nut and screw.

Remove the 2 bolts and No. 2 instrument panel brace sub-assembly.

Hide Display 88650N 49.REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>AIR CONDITIONING AMPLIFIER>REMOVAL201906,202310,_58,_079316,_0384899,RM100000001ISKD,

Hide Display 50.REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY

NOTICE:: ·

Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.

·

When disassembling the air conditioning unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

·

Be careful not to damage the internal components of the instrument panel reinforcement assembly with air conditioning unit assembly on the glass etc. Only perform removal after first taking the appropriate actions.

·

Do not allow the instrument panel reinforcement assembly with air conditioning unit assembly to strike the airbag ECU assembly. Doing so may damage the heater case, causing water leaks.

Disconnect the drain cooler hose.

Remove the nut.

for Automatic Transmission:

Remove the 8 bolts.

0.969,0.135 1.177,0.333 0.208,0.198 10 true *a 4.167,2.833 4.365,3.021 0.198,0.188 12 true *A

*A	for Manual Transmission	-	-
*a	Engine Room Side	-	-
	Bolt A		Bolt B

for Manual Transmission:

Remove the 9 bolts.

Remove the instrument panel reinforcement assembly with air conditioner unit assembly.

NOTICE:
When carrying the instrument panel reinforcement assembly with air conditioning unit assembly, hold the bottom of the assembly. Do not hold the following parts.: ·

Do not hold the air conditioning harness assembly. Otherwise, static electricity from the technician may damage the air conditioning harness assembly.

·

Do not hold the heater core or pipe of the heater radiator unit sub-assembly. Otherwise, the pipe may detach, the clamp may be damaged, or the crimped areas of the heater core and pipe of the heater radiator unit sub-assembly may be damaged, causing coolant to leak.

·

Do not hold the air conditioning radiator damper servo sub-assembly, blower damper servo sub-assembly or link. Otherwise, the servo motor may become misaligned, causing abnormal operation noise, temperature control defects, or air leaks due to sealing defects in the doors.

·

Do not hold the door. Doing so may cause air leaks due to closing defects resulting from excessive opening/closing. Also, keep the door free from oil and grease.

Hide Display 51.REMOVE AIR CONDITIONER UNIT ASSEMBLY

NOTICE:: ·

Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.

·

When disassembling the air conditioning unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

·

Be careful not to damage the internal components of the instrument panel reinforcement assembly and air conditioning unit assembly on the glass etc. Only perform removal after first taking the appropriate actions.

·

Store the air conditioning unit assembly in a location free from sand and other foreign matter.

Remove the 4 bolts and air conditioner unit assembly from the instrument panel reinforcement assembly.

NOTICE:
When carrying the air conditioning unit assembly, hold the bottom of the assembly. Do not hold the following parts.: ·

Do not hold the air conditioning harness assembly. Otherwise, static electricity from the technician may damage the air conditioning harness assembly.

·

Do not hold the heater core or pipe of the heater radiator unit sub-assembly. Otherwise, the pipe may detach, the clamp may be damaged, or the crimped areas of the heater core and pipe of the heater radiator unit sub-assembly may be damaged, causing coolant to leak.

·

Do not hold the air conditioning radiator damper servo sub-assembly, blower damper servo sub-assembly or link. Otherwise, the servo motor may become misaligned, causing abnormal operation noise, temperature control defects, or air leaks due to sealing defects in the doors.

·

Do not hold the door. Doing so may cause air leaks due to closing defects resulting from excessive opening/closing. Also, keep the door free from oil and grease.

Hide Display 51406A 52.REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ No. 2 Engine Under Cover Sub-assembly)

HINT:: Perform this procedure only when replacement of the No. 1 cooler unit drain hose and No. 2 cooler unit drain hose is necessary.

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0148,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0148,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0082,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0082,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0082,

Hide Display 52618 53.REMOVE LOWER FRONT BUMPER ABSORBER

HINT:: Perform this procedure only when replacement of the No. 1 cooler unit drain hose and No. 2 cooler unit drain hose is necessary.

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0067,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0067,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0083,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0083,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0083,

Hide Display 51405A 54.REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY

HINT:: Perform this procedure only when replacement of the No. 1 cooler unit drain hose and No. 2 cooler unit drain hose is necessary.

for 7GR-FKS:

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0052,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0052,

for 1GD-FTV:

Click hereEngine / Hybrid System>1GD-FTV (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202005,202107,_51,_079219,_0384428,RM100000001M30O_01_0084,202107,202208,_51,_079219,_0384428,RM100000001WWCN_01_0084,202208,202310,_51,_079219,_0384428,RM1000000026Z0L_01_0084,

Hide Display 23300 55.REMOVE FUEL FILTER ASSEMBLY (for 1GD-FTV)

Click hereEngine / Hybrid System>1GD-FTV (FUEL)>FUEL FILTER>REPLACEMENT201902,999999,_51,_079306,_0385715,RM100000001GNMS,

HINT:: Perform this procedure only when replacement of the No. 1 cooler unit drain hose and No. 2 cooler unit drain hose is necessary.

Hide Display 88539 56.REMOVE NO. 1 COOLER UNIT DRAIN HOSE

HINT:: Perform this procedure only when replacement of the No. 1 cooler unit drain hose is necessary.

Disconnect the No. 1 cooler unit drain hose from cooler unit drain pipe.

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Remove in this Direction

Remove the No. 1 cooler unit drain hose.

NOTICE:: Install the No. 1 cooler unit drain hose with its paint mark facing upward.

Hide Display 88539C 57.REMOVE NO. 2 COOLER UNIT DRAIN HOSE

HINT:: Perform this procedure only when replacement of the No. 2 cooler unit drain hose is necessary.

Remove the bolt and detach the clamp.

Remove the No. 2 cooler unit drain hose together with the cooler unit drain pipe.

Using pliers, grip the claws of the clip and slide the clip to disconnect the No. 2 cooler unit drain hose from cooler unit drain pipe.

Hide Display 88539D 58.REMOVE COOLER UNIT DRAIN PIPE

HINT:: Perform this procedure only when replacement of the cooler unit drain pipe is necessary.

Remove the 2 screws and piping clamp.