Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.
77020A
1.INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.
Apply a light coat of gasoline to a new gasket to the fuel tank assembly, and install it to the fuel tank assembly.
Set the fuel suction with pump and gauge tube assembly to the fuel tank assembly.
| *a | Protrusion |
| *b | Notch |
Align the protrusions of the fuel suction with pump and gauge tube assembly with the notches in the fuel tank assembly.
Install the fuel pump gauge retainer.
While pressing down on the fuel suction with pump and gauge tube assembly, temporarily install the fuel pump gauge retainer.
| *a | SST (Plate) |
| *b | SST (Bolt) |
| *c | SST (Claw) |
| *d | Insertion Point |
Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.
Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.
While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).
| *a | SST (Handle) |
| *b | SST (Plate) |
| *c | SST (Bolt) |
| *d | Triangle Mark (Fuel Pump Gauge Retainer) |
| *e | Triangle Mark (Fuel Tank Assembly) |
Install SST (handle) to SST (plate).
Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel suction with pump and gauge tube assembly to the fuel tank assembly.
Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.
Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.
Do not spin SST too fast or use an impact wrench as this may result in damage to components.
If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.
Make sure that the fuel suction tube set gasket does not come off.
Attach the claw and install the No. 1 fuel tube clamp to the fuel pump gauge retainer.
77209C
2.CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY
Push the fuel tube joint of the fuel tank main tube sub-assembly and install the tube joint clip.
| *1 | Tube Joint Clip |
| *a | Nylon Tube |
| *b | Fuel Tube Joint |
| *c | O-ring |
| *d | Correct |
| *e | Incorrect |
Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.
Check that the fuel tube joint is securely inserted to the end.
Check that the tube joint clip is on the collar of the fuel tube joint.
After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.
3.CONNECT FUEL TANK EVAP TUBE SUB-ASSEMBLY
Connect the fuel tank evap tube sub-assembly to the fuel suction with pump and gauge tube assembly.
77754B
4.CONNECT CHARCOAL CANISTER OUTLET HOSE
Connect the charcoal canister outlet hose to the fuel suction with pump and gauge tube assembly.
77027
5.CONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY
Connect the No. 2 fuel evaporation tube sub-assembly to the fuel suction with pump and gauge tube assembly and slide the clip to secure tube
58759A
6.INSTALL FUEL TANK INSPECTION HOLE COVER
Connect the 2 connectors to the fuel suction with pump and gauge tube assembly.
Install the fuel tank inspection hole cover with the 4 bolts.
except Wagon:
Install the rear floor board.
Return the rear floor carpet to its original position.
for Wagon:
Return the rear floor carpet to its original position.
Return the rear seat assembly LH to its original position.
7.INSTALL REAR SEAT ASSEMBLY (except Wagon)
for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest:
for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest:
for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt:
for Commuter, 4-Passenger Seat:
for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt:
for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt:
for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt:
for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest:
for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest:
8.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
9. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
10.INSPECT FOR FUEL LEAK