RM35X0E _51 Engine / Hybrid System _079024 7GR-FKS FUEL _0383264 FUEL PUMP A

7GR-FKS FUEL  FUEL PUMP  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:

Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


PROCEDURE

Hide 77020A 1.INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

HINT:

Perform "Inspection After Repairs" after replacing the fuel suction tube with pump and gauge assembly.

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


a.

Apply a light coat of gasoline to a new gasket to the fuel tank assembly, and install it to the fuel tank assembly.


b.

Set the fuel suction with pump and gauge tube assembly to the fuel tank assembly.


c.
A434451C01
0.49,0.49 0.667,0.49 0.667,0.49 0.885,0.833 true 0.594,1.417 0.75,1.417 0.75,1.417 0.885,1.073 true 3.083,1.438 2.938,1.438 2.938,1.438 2.76,1.094 true 3.083,0.479 2.927,0.479 2.927,0.479 2.76,0.823 true 0.323,0.396 0.5,0.583 0.177,0.188 10 true *a 0.438,1.323 0.646,1.51 0.208,0.188 10 true *b 3.125,0.375 3.302,0.563 0.177,0.188 10 true *a 3.115,1.354 3.323,1.542 0.208,0.188 10 true *b
*a Protrusion
*b Notch


Align the protrusions of the fuel suction with pump and gauge tube assembly with the notches in the fuel tank assembly.


d.

Install the fuel pump gauge retainer.

i.

While pressing down on the fuel suction with pump and gauge tube assembly, temporarily install the fuel pump gauge retainer.


ii.
A434439C01
0.656,1.031 1.177,1.031 true 1.979,0.698 2.625,0.698 true 0.771,1.917 0.927,1.917 0.927,1.917 1.188,1.531 true 2.167,3.01 2.885,3.01 true 2.646,0.604 2.833,0.792 0.188,0.188 10 true *a 0.49,0.948 0.677,1.135 0.188,0.188 10 true *b 0.615,1.823 0.802,2.01 0.188,0.188 10 true *c 2.917,2.917 3.146,3.094 0.229,0.177 10 false *d
*a SST (Plate)
*b SST (Bolt)
*c SST (Claw)
*d Insertion Point


Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST
09808-14031  (09808-01030, 09808-01090)
09808-01110  

HINT:

Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.



iii.

While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).


iv.
A434452C01
0.833,1.958 1.271,1.958 true 1.729,0.771 1.896,0.479 1.896,0.479 2.063,0.479 true 0.958,1.688 1.438,1.688 true 1.063,2.906 1.208,2.906 1.208,2.906 1.375,3.146 true 1.823,3.063 1.698,3.063 1.698,3.063 1.51,3.375 true 2.115,0.385 2.365,0.604 0.25,0.219 10 false *a 0.802,1.604 1,1.792 0.198,0.188 10 true *b 0.667,1.865 0.854,2.052 0.188,0.188 10 true *c 1.865,2.969 2.052,3.146 0.188,0.177 10 false *d 0.896,2.813 1.063,3 0.167,0.188 10 true *e
*a SST (Handle)
*b SST (Plate)
*c SST (Bolt)
*d Triangle Mark (Fuel Pump Gauge Retainer)
*e Triangle Mark (Fuel Tank Assembly)


Install SST (handle) to SST (plate).


v.

Using SST, rotate the fuel pump gauge retainer so that the triangle mark on the fuel pump gauge retainer is aligned with the triangle mark on the fuel tank assembly to install the fuel suction with pump and gauge tube assembly to the fuel tank assembly.

NOTICE:
·

Do not use any tools other than specified as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.

·

Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

·

Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

·

Do not spin SST too fast or use an impact wrench as this may result in damage to components.

·

If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.

·

Make sure that the fuel suction tube set gasket does not come off.





e.

Attach the claw and install the No. 1 fuel tube clamp to the fuel pump gauge retainer.


Hide 77209C 2.CONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A434453

Push the fuel tube joint of the fuel tank main tube sub-assembly and install the tube joint clip.

NOTICE:
A124131C07
0.969,0.76 0.729,0.385 0.729,0.385 0.573,0.385 false 1.656,0.573 1.729,0.198 1.729,0.198 1.896,0.198 false 1.625,1.083 2.094,1.479 2.094,1.479 2.26,1.479 true 1.104,3.24 1.375,3.094 1.375,3.094 1.542,3.094 false 2.438,3.271 2.75,2.813 2.75,2.813 2.917,2.813 true 0.792,3.385 1.021,3.729 1.021,3.729 1.188,3.729 true 2.594,3.396 2.938,3.781 2.938,3.781 3.104,3.781 false 1.01,1.396 0.344,1.396 true 1,1.229 0.583,1.219 0.583,1.219 0.583,1.385 true 0.375,0.292 0.594,0.469 0.219,0.177 10 false *b 1.927,0.094 2.146,0.271 0.219,0.177 10 false *a 2.313,1.406 2.531,1.583 0.219,0.177 10 false *1 0.156,1.302 0.375,1.479 0.219,0.177 10 false *c 1.573,3 1.792,3.177 0.219,0.177 10 false *1 2.948,2.729 3.167,2.906 0.219,0.177 10 false *b 0.719,4.354 0.938,4.531 0.219,0.177 10 false *d 2.375,4.344 2.594,4.521 0.219,0.177 10 false *e 1.198,3.635 1.417,3.813 0.219,0.177 10 false *b 3.135,3.688 3.354,3.865 0.219,0.177 10 false *1
*1 Tube Joint Clip
*a Nylon Tube
*b Fuel Tube Joint
*c O-ring
*d Correct
*e Incorrect


·

Check that there are no scratches or foreign matter around the connecting parts of the fuel tube joint and plug before performing this work.

·

Check that the fuel tube joint is securely inserted to the end.

·

Check that the tube joint clip is on the collar of the fuel tube joint.

·

After installing the tube joint clip, check that the fuel tank main tube sub-assembly is securely connected by pulling on it.




Hide 3.CONNECT FUEL TANK EVAP TUBE SUB-ASSEMBLY

a.

Connect the fuel tank evap tube sub-assembly to the fuel suction with pump and gauge tube assembly.

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SYSTEM>PRECAUTION


Hide 77754B 4.CONNECT CHARCOAL CANISTER OUTLET HOSE

a.

Connect the charcoal canister outlet hose to the fuel suction with pump and gauge tube assembly.


Hide 77027 5.CONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY

a.

Connect the No. 2 fuel evaporation tube sub-assembly to the fuel suction with pump and gauge tube assembly and slide the clip to secure tube


Hide 58759A 6.INSTALL FUEL TANK INSPECTION HOLE COVER

a.

Connect the 2 connectors to the fuel suction with pump and gauge tube assembly.


b.

Install the fuel tank inspection hole cover with the 4 bolts.


c.

except Wagon:

i.

Install the rear floor board.


ii.

Return the rear floor carpet to its original position.



d.

for Wagon:

i.

Return the rear floor carpet to its original position.


ii.

Return the rear seat assembly LH to its original position.



Hide 7.INSTALL REAR SEAT ASSEMBLY (except Wagon)