RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P023400  Turbocharger/Supercharger "A" Overboost Condition  


DESCRIPTION

Refer to DTC P003312.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>P003312

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P023400 Turbocharger/Supercharger "A" Overboost Condition Either of the following conditions is met (1 trip detection logic):
·

Boost pressure exceeds the threshold value (calculated from turbocharger speed upper limit value).

·

Boost pressure exceeds the threshold value (calculated from compressor downstream temperature upper limit value).


·

Turbocharger sub-assembly

·

Vacuum regulating valve assembly

·

No. 1 turbo pressure sensor

·

Mass air flow meter sub-assembly

·

Wire harness or connector

·

ECM


Does not come on DTC stored SAE Code: P0234

MONITOR DESCRIPTION

If the boost pressure exceeds the threshold value (calculated from turbocharger speed upper limit value or compressor downstream temperature upper limit value), there may be a malfunction in the turbocharger system. In this case, the ECM stores this DTC.

CONFIRMATION DRIVING PATTERN

A330723E05
3.042,1.854 2.635,1.344 2.635,1.344 2.438,1.344 false 0.25,0.292 1.354,0.542 1.104,0.25 10 false Vehicle Speed 0.76,0.677 1.375,0.875 0.615,0.198 10 false 50 km/h 0.927,2.042 1.542,2.24 0.615,0.198 10 false Idling 0.396,2.365 1.313,2.75 0.917,0.385 10 false Ignition Switch ON 5.625,3.375 5.99,3.625 0.365,0.25 10 false [C] 1.427,1.26 2.729,1.563 1.302,0.302 10 false Fully depressed 2.198,1.885 2.656,2.083 0.458,0.198 10 false [A] 3.313,1.219 3.792,1.417 0.479,0.198 10 false [B]

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [A].

7.

Turn the GTS on.

8.

Accelerate to 50 km/h (31 mph) or more with the accelerator pedal fully depressed [B].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


9.

Enter the following menus: Powertrain / Engine / Trouble Codes [C].

10.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



11.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

12.

Input the DTC: P023400.

13.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform steps [B] through [C] again.




CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P023400)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P023400 is output A
DTC P023400 and other DTCs are output B


HINT:

If any DTCs other than P023400 are output, troubleshoot those DTCs first.




A

2.READ VALUE USING GTS (ATMOSPHERIC PRESSURE)

B

2.READ VALUE USING GTS (ATMOSPHERIC PRESSURE)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Data List / Atmospheric Pressure.

Powertrain > Engine > Data List
Tester Display
Atmospheric Pressure
50003 372 229

e.

Using the following table, determine the normal atmospheric pressure for the current altitude and temperature.

A337505

HINT:
·

Standard atmospheric pressure is approximately 101 kPa(abs) (15 psi(abs)).

·

For every 100 m (328 ft.) increase in altitude, atmospheric pressure drops by approximately 1 kPa (0.15 psi). This varies depending on the weather.




f.

Compare the value of Atmospheric Pressure with the normal atmospheric pressure in the table.

Result:
Result Proceed to
Other than below A
Difference between value of Atmospheric Pressure and normal atmospheric pressure is 10 kPa (1.45 psi) or higher. B




A

3.READ VALUE USING GTS (INTAKE AIR TEMPERATURE)

B

3.READ VALUE USING GTS (INTAKE AIR TEMPERATURE)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Data List / Intake Air Temperature.

Powertrain > Engine > Data List
Tester Display
Intake Air Temperature
50003 372 214

e.

According to the display on the GTS, read the Data List.

Result:
Result Proceed to
Other than below A
Difference between value of Intake Air Temperature and actual ambient air temperature is 10°C (18°F) or higher B




A

4.INSPECT MASS AIR FLOW METER SUB-ASSEMBLY

B

16.INSPECT INTAKE AIR TEMPERATURE SENSOR
4.INSPECT MASS AIR FLOW METER SUB-ASSEMBLY
a.

Inspect the mass air flow meter sub-assembly, referring to On-vehicle Inspection for Mass Air Flow Meter.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>MASS AIR FLOW METER>ON-VEHICLE INSPECTION


b.

Inspect the mass air flow meter sub-assembly, referring to Inspection for Mass Air Flow Meter.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>MASS AIR FLOW METER>INSPECTION


c.

Inspect the operation of the mass air flow meter sub-assembly.

i.

Connect the GTS to the DLC3.


ii.

Start the engine.


iii.

Turn the GTS on.


iv.

Enter the following menus: Powertrain / Engine / Data List / Engine Speed, Mass Air Flow Sensor and Coolant Temperature.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Mass Air Flow Sensor
Coolant Temperature
50003 372 211,215,205

v.

Allow the engine to idle until Coolant Temperature reaches 75°C (167°F) or higher.


vi.

Read Mass Air Flow Sensor while maintaining an engine speed of 3000 rpm.

Standard:
GTS Display Condition Specified Condition
Mass Air Flow Sensor
·

Shift lever position: P

·

A/C: Off

·

Engine warmed up

·

Engine Speed: 3000 rpm


Between 4.0 and 14.0 gm/sec




Result:
Proceed to
OK
NG



OK

5.INSPECT NO. 1 TURBO PRESSURE SENSOR

NG

14.CHECK TERMINAL VOLTAGE (POWER SOURCE OF MASS AIR FLOW METER SUB-ASSEMBLY)
5.INSPECT NO. 1 TURBO PRESSURE SENSOR

OK

6.INSPECT VACUUM REGULATING VALVE ASSEMBLY

NG

12.CHECK TERMINAL VOLTAGE (POWER SOURCE OF NO. 1 TURBO PRESSURE SENSOR)
6.INSPECT VACUUM REGULATING VALVE ASSEMBLY

OK

7.INSPECT WASTE GATE VALVE

NG

7.INSPECT WASTE GATE VALVE

OK

8.INSPECT WASTE GATE VALVE ACTUATOR

NG

8.INSPECT WASTE GATE VALVE ACTUATOR

OK

9.CHECK HARNESS AND CONNECTOR (VACUUM REGULATING VALVE ASSEMBLY - ECM)

NG

9.CHECK HARNESS AND CONNECTOR (VACUUM REGULATING VALVE ASSEMBLY - ECM)
a.

Disconnect the vacuum regulating valve assembly connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C98-1 (+) - C78-37 (WGV+) Always Below 1 Ω
C98-2 (-) - C78-36 (WGV-) Always Below 1 Ω
C98-1 (+) or C78-37 (WGV+) - Body ground and other terminals Always 10 kΩ or higher
C98-2 (-) or C78-36 (WGV-) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

10.CLEAR DTC

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

11.CHECK WHETHER DTC OUTPUT RECURS (DTC P023400)
11.CHECK WHETHER DTC OUTPUT RECURS (DTC P023400)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

Powertrain > Engine > Utility
Tester Display
All Readiness
50005 372 20

c.

Input the DTC: P023400.


d.

Check the DTC judgment result.

Result:
Result Proceed to
NORMAL
(DTCs are not output)
A
ABNORMAL
(DTC P023400 is output)
B




A

B

12.CHECK TERMINAL VOLTAGE (POWER SOURCE OF NO. 1 TURBO PRESSURE SENSOR)
A376494C30
0.208,1.01 0.563,1.208 0.354,0.198 0.833,1.833 1.156,1.135 true 1.531,1.833 1.531,1.167 true 2.198,1.833 1.865,1.167 true 0.115,0.094 0.427,0.292 0.313,0.198 10 false *a 0.729,1.854 1.052,2.094 0.323,0.24 10 false PIM 0.25,1.021 0.708,1.219 0.458,0.198 10 false C23 1.438,1.833 1.75,2.031 0.313,0.198 10 false E2 2.146,1.844 2.458,2.042 0.313,0.198 10 false VC
*a Front view of wire harness connector
(to No. 1 Turbo Pressure Sensor)


a.

Disconnect the No. 1 turbo pressure sensor connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C23-3 (VC) - C23-2 (E2) Ignition switch ON 4.75 to 5.25 V
C23-1 (PIM) - C23-2 (E2) Ignition switch ON 3.0 to 5.25 V



Result:
Proceed to
OK
NG



OK

NG

13.CHECK HARNESS AND CONNECTOR (NO. 1 TURBO PRESSURE SENSOR - ECM)
13.CHECK HARNESS AND CONNECTOR (NO. 1 TURBO PRESSURE SENSOR - ECM)
a.

Disconnect the No. 1 turbo pressure sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C23-3 (VC) - C78-140 (VPTA) Always Below 1 Ω
C23-2 (E2) - C78-139 (EPTA) Always Below 1 Ω
C23-1 (PIM) - C78-108 (PTA) Always Below 1 Ω
C23-3 (VC) or C78-140 (VPTA) - Body ground and other terminals Always 10 kΩ or higher
C23-1 (PIM) or C78-108 (PTA) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

14.CHECK TERMINAL VOLTAGE (POWER SOURCE OF MASS AIR FLOW METER SUB-ASSEMBLY)
A127724C66
0.333,0.948 0.719,1.167 0.385,0.219 1.01,1.719 1.365,1.146 true 0.156,0.135 0.469,0.333 0.313,0.198 10 false *a 0.396,0.979 0.708,1.177 0.313,0.198 10 false C25 0.938,1.76 1.25,1.958 0.313,0.198 10 false +B
*a Front view of wire harness connector
(to Mass Air Flow Meter Sub-assembly)


a.

Disconnect the mass air flow meter sub-assembly connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C25-1 (+B) - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

15.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (NO. 1 INTEGRATION RELAY - MASS AIR FLOW METER SUB-ASSEMBLY)

15.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER SUB-ASSEMBLY - ECM)
a.

Disconnect the mass air flow meter sub-assembly connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C25-3 (VG) - C78-92 (VG) Always Below 1 Ω
C25-2 (E2G) - C78-91 (E2G) Always Below 1 Ω
C25-3 (VG) or C78-92 (VG) - Body ground and other terminals Always 10 kΩ or higher



HINT:

Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

16.INSPECT INTAKE AIR TEMPERATURE SENSOR

HINT:

Perform "Inspection After Repair" after replacing the mass air flow meter sub-assembly.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

17.CHECK HARNESS AND CONNECTOR (INTAKE AIR TEMPERATURE SENSOR - ECM)

NG

17.CHECK HARNESS AND CONNECTOR (INTAKE AIR TEMPERATURE SENSOR - ECM)
a.

Disconnect the intake air temperature sensor connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C25-4 (THA) - C78-94 (THA) Always Below 1 Ω
C25-5 (E2) - C78-93 (ETHA) Always Below 1 Ω
C25-4 (THA) or C78-94 (THA) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR