RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0387491 FUEL LID LOCK CONTROL CABLE ASSEMBLY(for RHD) A

DOOR / HATCH  FUEL LID LOCK CONTROL CABLE ASSEMBLY(for RHD)  INSTALLATION  


PROCEDURE

Hide 77378A 1.INSTALL FUEL FILLER OPENING LID LOCK COVER

a.
B537988

Attach the clip and install the fuel filler opening lid lock cover.


Hide 77037 2.INSTALL FUEL FILLER OPENING LID LOCK SUB-ASSEMBLY

a.
B537984

Install the fuel filler opening lid lock sub-assembly with the nut.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)


Hide 77035 3.INSTALL FUEL LID LOCK CONTROL CABLE SUB-ASSEMBLY

a.
B537983

Attach the clamp and install the fuel lid lock control cable sub-assembly to the fuel filler opening lid lock sub-assembly.


Hide 77293A 4.INSTALL NO. 3 FUEL TANK FILLER PIPE SHIELD

a.
B537982

Attach the claw and install the 7 grommets.


b.
B537994C01
0,0 0,0 false
V113147

Install in this Direction


Insert the fuel lid lock control cable sub-assembly into the vehicle from the service hole on the vehicle side as shown in the illustration.


c.

While pulling out the fuel tank filler pipe shield assembly, install the No. 3 fuel tank filler pipe shield as shown in the illustration.

B537995C01
3.781,1.688 4.229,2.021 true 4.052,2.385 4.219,2.292 true 4.51,0.563 5.063,0.844 0.552,0.281 10 false A-A 5.344,3.583 5.5,3.771 0.156,0.188 10 true A 5.323,5.198 5.479,5.385 0.156,0.188 10 true A 3.594,1.573 3.906,1.771 0.313,0.198 10 false *a 3.875,2.344 4.052,2.51 0.177,0.167 10 true *b
*a Protrusion *b Rib


HINT:

Align the protrusion of the fuel tank filler pipe shield assembly with the body rib and install the fuel tank filler pipe shield assembly as shown in the illustration.



d.

w/ Urea SCR System:

HINT:

Use the same procedure to install the fuel tank filler pipe shield assembly.



e.

Install the fuel inlet box ring to the fuel tank filler pipe shield assembly as shown in the illustration.

B537996C01
3.979,2.615 4.271,2.333 true 5.74,2.625 6.031,2.344 true 3.823,1.76 4.458,2.125 0.635,0.365 10 false A-A 5.583,0.521 6.219,0.885 0.635,0.365 10 false B-B 0.708,4.448 0.865,4.635 0.156,0.188 10 true A 0.656,4.781 0.813,4.969 0.156,0.188 10 true A 3.333,3.365 3.49,3.552 0.156,0.188 10 true B 2.875,4.844 3.031,5.031 0.156,0.188 10 true B 5.615,3.354 5.771,3.542 0.156,0.188 10 true B 5.146,4.854 5.302,5.042 0.156,0.188 10 true B 3.844,2.563 4.052,2.76 0.208,0.198 10 true *1 5.615,2.573 5.823,2.771 0.208,0.198 10 true *1
*1 Fuel Inlet Box Ring - -


HINT:

Put the cut in the fuel inlet box ring downward.



f.

w/ Urea SCR System:

HINT:

Use the same procedure to install the fuel inlet box ring.



g.
B537980

Using a 4 mm hexagon socket wrench, install the No. 3 fuel tank filler pipe shield with the 7 screws.


h.

Remove the protective tape.


Hide 77310A 5.INSTALL FUEL TANK CAP ASSEMBLY

a.
B537976

Attach the clamp and install the fuel tank cap assembly.


b.
B537997C01
0,0 0,0 false
V113147

Install in this Direction


Install the fuel tank cap assembly as shown in the illustration.


c.

w/ Urea SCR System:

HINT:

Use the same procedure to install the fuel inlet box ring.



Hide 77035 6.CONNECT FUEL LID LOCK CONTROL CABLE SUB-ASSEMBLY

a.

Attach the clamp and connect the fuel lid lock control cable sub-assembly.

B538003


b.
B538004
0,0 0,0 false
V113147

Install in this Direction


Install the front floor mat assembly as shown in the illustration.


Hide 77306 7.INSTALL FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY

a.
B537972

Attach the clamp and install the fuel lid lock open lever sub-assembly to the fuel lid lock control cable sub-assembly.


b.
B538005
0,0 0,0 false
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Attach the claw and guide to install the fuel lid lock open lever sub-assembly in the direction indicated by the arrow as shown in the illustration.


Hide 16. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL (w/ Front Seat Side Airbag)