RM35X0E _51 Engine / Hybrid System _079024 7GR-FKS FUEL _0383264 FUEL PUMP A

7GR-FKS FUEL  FUEL PUMP  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump with filter assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Memorize steering angle neutral point Parking assist monitor system (Click here)
Panoramic view monitor system (Click here)
Replacement of fuel pump with filter assembly Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative when not Performed Necessary Procedures Link
Lane control system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative when not Performed Necessary Procedures Link
Power slide door system Fully close the slide door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the slide door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION:
·
A360563

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.

·
A360564

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.



NOTICE:

Do not disconnect the tube shown in the illustration when disassembling the fuel suction tube with pump and gauge assembly. Doing so will cause reassembly of the fuel suction tube with pump and gauge assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SYSTEM>PRECAUTION


PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 4.REMOVE REAR SEAT ASSEMBLY (except Wagon)

·

for Van:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Van)>REMOVAL

·

for Folding Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Folding Type)>REMOVAL

·

for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest)>REMOVAL

·

for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest)>REMOVAL

·

for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt)>REMOVAL

·

for Commuter, 4-Passenger Seat:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 4-Passenger Seat)>REMOVAL

·

for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt)>REMOVAL

·

for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt)>REMOVAL

·

for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt)>REMOVAL

·

for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest)>REMOVAL

·

for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest)>REMOVAL


Hide 58759A 5.REMOVE FUEL TANK INSPECTION HOLE COVER

a.

for Wagon:

i.
A450552

Slide the 1st row rear seat assembly LH forward and the 2nd row rear assembly LH backward so that the floor carpet and floor silencer can be folded back.


ii.
A450553

Fold back the rear floor carpet and rear floor silencer.



b.

except Wagon:

i.

Fold back the rear floor carpet.


ii.

Remove the rear floor board.



c.
A434432

Remove the 4 bolts and fuel tank inspection hole cover.


d.
A434433

Disconnect the 2 connectors from the fuel suction with pump and gauge tube assembly.


Hide 77027 6.DISCONNECT NO. 2 FUEL EVAPORATION TUBE SUB-ASSEMBLY

a.
A434434

Slide the clamp and disconnect the No. 2 fuel evaporation tube sub-assembly from the fuel suction with pump and gauge tube assembly.


Hide 77754B 7.DISCONNECT CHARCOAL CANISTER OUTLET HOSE

A434435

a.

Disconnect the charcoal canister outlet hose from the fuel suction with pump and gauge tube assembly.


Hide 8.DISCONNECT FUEL TANK EVAP TUBE SUB-ASSEMBLY

a.
A434436

Disconnect the fuel tank evap tube sub-assembly from the fuel suction with pump and gauge tube assembly.

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SYSTEM>PRECAUTION


Hide 77209C 9.DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY

a.
A434437C01
1.01,0.479 1.479,0.479 true 1.625,0.177 2.094,0.177 true 0.719,2.969 1.188,2.969 true 1.896,2.885 1.896,2.469 1.896,2.469 2.115,2.469 true 0.927,3.583 0.927,3.948 0.927,3.948 0.688,3.948 true 1.552,3.667 1.906,3.979 1.906,3.979 2.104,3.979 true 2.104,0.083 2.313,0.281 0.208,0.198 10 true *1 0.844,0.406 1.042,0.604 0.198,0.198 10 true *2 2.146,3.885 2.344,4.073 0.198,0.188 10 false *d 2.156,2.375 2.354,2.573 0.198,0.198 10 false *a 0.542,2.875 0.729,3.094 0.188,0.219 10 false *b 0.521,3.854 0.708,4.052 0.188,0.198 10 false *c
*1 Tube Joint Clip
*2 Fuel Tank Main Tube Sub-assembly
*a Nylon Tube
*b Fuel Tube Joint
*c Plate Sub-assembly
*d O-ring
V100135

Pull off
V100136

Pull off


Remove the tube joint clip, and pull off the fuel tube joint of the fuel tank main tube sub-assembly.

NOTICE:
·

Remove any foreign matter on the fuel tube joint before performing this work.

·

Do not scratch or allow any foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the pipe (fuel pipe).

·

Be sure to disconnect the fuel tube joint by hand.

·

Do not bend, twist, pinch or kink the nylon tube.

·

Cover the disconnected fuel tube joint with a plastic bag to prevent damage and contamination.

·

If the fuel tube joint and fuel suction plate sub-assembly are stuck, push and pull to release them.




Hide 77020A 10.REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

a.
A434438

Detach the claw and remove the No. 1 fuel tube clamp from the fuel pump gauge retainer.


b.
A434439C01
0.656,1.031 1.177,1.031 true 1.979,0.698 2.625,0.698 true 0.771,1.917 0.927,1.917 0.927,1.917 1.188,1.531 true 2.167,3.01 2.885,3.01 true 2.646,0.604 2.833,0.792 0.188,0.188 10 true *a 0.49,0.948 0.677,1.135 0.188,0.188 10 true *b 0.615,1.823 0.802,2.01 0.188,0.188 10 true *c 2.917,2.917 3.146,3.094 0.229,0.177 10 false *d
*a SST (Plate)
*b SST (Bolt)
*c SST (Claw)
*d Insertion Point


Remove the fuel pump gauge retainer.

i.

Temporarily install SST (plate) and SST (claw) to the fuel pump gauge retainer.

SST
09808-14031  (09808-01030, 09808-01090)
09808-01110  

HINT:

Securely insert the ends of SST (claw) into the insertion points in the fuel pump gauge retainer.



ii.

While firmly pressing SST (claw) into the insertion points in the fuel pump gauge retainer, tighten SST (bolt).


iii.
A434440C01
0.938,1.969 1.438,1.969 true 0.771,2.25 1.271,2.25 true 0.771,2.646 1.271,2.646 true 1.719,0.792 1.885,0.385 1.885,0.385 2.083,0.385 true 0.948,3.938 1.323,3.938 true 2.115,0.292 2.313,0.49 0.198,0.198 10 false *a 0.76,1.875 0.958,2.073 0.198,0.198 10 true *b 0.604,2.156 0.802,2.354 0.198,0.198 10 true *c 0.604,2.563 0.771,2.75 0.167,0.188 10 true *d 1.344,3.844 1.51,4.031 0.167,0.188 10 true *d
*a SST (Handle)
*b SST (Plate)
*c SST (Bolt)
*d SST (Claw)


Install SST (handle) to SST (plate).

SST
09808-14031  (09808-01010)
09808-01110  


iv.

Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing down on SST, rotate SST (handle) slowly to loosen the fuel pump gauge retainer.

NOTICE:
·

Do not use any tools other than specified in this operation as this may result in damage to the fuel pump gauge retainer or fuel tank assembly.

·

Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.

·

Make sure to rotate SST (handle) horizontally. If it is rotated at an angle, SST may come off.

·

Do not spin SST too fast or use an impact wrench as this may result in damage to components.

·

If SST comes off of the fuel pump gauge retainer, loosen SST (bolt) and reinstall SST.




v.

While pressing down on the fuel suction with pump and gauge tube assembly, remove the fuel pump gauge retainer.



c.

Remove the fuel suction with pump and gauge tube assembly from the fuel tank assembly.


d.
A434441

Remove the gasket from the fuel tank assembly.