RM38T0EC _51 Engine / Hybrid System _144956 M20F-FXS, M20G-FXS ENGINE CONTROL _0604911 SFI SYSTEM C

M20F-FXS, M20G-FXS ENGINE CONTROL  SFI SYSTEM  P017100  System Too Lean Bank 1  P017200  System Too Rich Bank 1  P117000  Fuel Performance/Port Injector  P117B00  Fuel Performance/Direct Injector  


DESCRIPTION

The fuel trim is related to the feedback compensation value, not to the basic injection duration. The fuel trim consists of both the short-term and long-term fuel trims.

The short-term fuel trim is fuel compensation that is used to constantly maintain the air fuel ratio at stoichiometric levels. The signal from the air fuel ratio sensor (sensor 1) indicates whether the air fuel ratio is rich or lean compared to the stoichiometric ratio. This triggers a reduction in the fuel injection volume if the air fuel ratio is rich and an increase in the fuel injection volume if lean.

Factors such as individual engine differences, wear over time and changes in operating environment cause short-term fuel trim to vary from the central value. The long-term fuel trim, which controls overall fuel compensation, compensates for long-term deviations in the fuel trim from the central value caused by the short-term fuel trim compensation.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note
P017100 System Too Lean Bank 1 With a warm engine and stable air fuel ratio feedback, the fuel trim is considerably in error to the lean side (2 trip detection logic).
·

Intake system

·

Port fuel injector assembly

·

Direct fuel injector assembly

·

Mass air flow meter

·

Engine coolant temperature sensor

·

Fuel pressure

·

Fuel pressure sensor (for high pressure side)

·

Gas leak from exhaust system

·

Open or short in air fuel ratio sensor (sensor 1) circuit

·

Air fuel ratio sensor (sensor 1)

·

PCV valve and hose

·

PCV hose connections

·

EGR valve assembly

·

Wire harness or connector

·

ECM


Comes on SAE Code: P0171
P017200 System Too Rich Bank 1 With a warm engine and stable air fuel ratio feedback, the fuel trim is considerably in error to the rich side (2 trip detection logic).
·

Port fuel injector assembly

·

Direct fuel injector assembly

·

Mass air flow meter

·

Engine coolant temperature sensor

·

Ignition system

·

Fuel pressure

·

Fuel pressure sensor (for high pressure side)

·

Gas leak from exhaust system

·

Open or short in air fuel ratio sensor (sensor 1) circuit

·

Air fuel ratio sensor (sensor 1)

·

EGR valve assembly

·

Wire harness or connector

·

ECM


Comes on SAE Code: P0172
P117000 Fuel Performance/Port Injector Although a DTC is stored for a rich or lean condition, the amount of fuel trim during direct injection is normal (1 trip detection logic)
·

Port fuel injector assembly

·

Direct fuel injector assembly

·

Fuel pressure

·

ECM


Does not come on SAE Code: P1170
P117B00 Fuel Performance/Direct Injector Although a DTC is stored for a rich or lean condition, the amount of fuel trim during port injection is normal (1 trip detection logic)
·

Port fuel injector assembly

·

Direct fuel injector assembly

·

Fuel pressure

·

ECM


Does not come on SAE Code: P117B

HINT:
·

When DTC P017100 is stored, the actual air fuel ratio is on the lean side. When DTC P017200 is stored, the actual air fuel ratio is on the rich side.

·

If the vehicle runs out of fuel, the air fuel ratio is lean and DTC P017100 may be stored. The MIL is then illuminated.

·

When DTC P117000 or P117B00 is output, it may not be possible to precisely determine whether the port injection or the direct injection is malfunctioning, depending on the conditions. In this case, perform an Active Test (Control the Injection Mode) to determine which injection system is malfunctioning.



MONITOR DESCRIPTION

Under closed loop fuel control, fuel injection volumes that deviate from those estimated by the ECM cause changes in the long-term fuel trim compensation value. The long-term fuel trim is adjusted when there are persistent deviations in the short-term fuel trim values. Deviations from the fuel injection volumes estimated by the ECM also affect the average fuel trim learned value, which is a combination of the average short-term fuel trim (fuel feedback compensation value) and the average long-term fuel trim (learned value of the air fuel ratio). If the average fuel trim learned value exceeds the malfunction thresholds, the ECM interprets this as a malfunction of the fuel system and stores a DTC.

Example:

The average fuel trim learned value is +35% or higher, or -35% or less, the ECM interprets this as a fuel system malfunction.

A316556E07
2.292,1.958 2.646,1.958 false 2.292,3.073 2.646,3.073 false 1.5,1.667 1.583,1.667 1.583,1.667 1.833,1.917 false 1.5,3.333 1.583,3.333 1.583,3.333 1.833,3.083 false 2.26,0.385 3.479,0.771 1.219,0.385 10 false Fuel Compensation Amount 1.917,1.865 2.531,2.063 0.615,0.198 10 false 1.35 1.917,3.01 2.323,3.229 0.406,0.219 10 false 0.65 1.979,2.438 2.594,2.635 0.615,0.198 10 false 1.0 0.125,1.146 0.896,1.344 0.771,0.198 10 false P017100 0.292,1.531 1.458,2.104 1.167,0.573 10 false +35%: Malfunction Threshold of Lean Condition 0.125,2.875 0.896,3.073 0.771,0.198 10 false P017200 0.292,3.198 1.458,3.771 1.167,0.573 10 false -35%: Malfunction Threshold of Rich Condition

MONITOR STRATEGY

Required Sensors/Components (Main) Fuel system
Required Sensors/Components (Related) Air fuel ratio sensor (sensor 1)
Mass air flow meter
Crankshaft position sensor
Frequency of Operation Continuous

TYPICAL ENABLING CONDITIONS

Fuel system status Closed loop
Auxiliary battery voltage 11 V or higher
Either of the following conditions is met 1 or 2
1. Engine speed Less than 1100 rpm
2. Engine load 10% or higher
Catalyst monitor Not executed

TYPICAL MALFUNCTION THRESHOLDS

P017100 and P017200: Fuel-Trim Lean/Rich
EVAP purge-cut Executing
Either of the following conditions is met 1 or 2
1. Average between short-term fuel trim and long-term fuel trim 35% or higher (varies with engine coolant temperature)
2. Average between short-term fuel trim and long-term fuel trim -35% or less (varies with engine coolant temperature)

P117000: Fuel Trim (Port Injection Fail)
DTCs of fuel system have already been set -
EVAP purge-cut Executing
Direct injection 100%
Both of the following conditions are met 1 and 2
1. Average between short-term fuel trim and long-term fuel trim Less than 35% (varies with engine coolant temperature)
2. Average between short-term fuel trim and long-term fuel trim Higher than -35% (varies with engine coolant temperature)

P117B00: Fuel Trim (Direct Injection Fail)
DTCs of fuel system have already been set -
EVAP purge-cut Executing
Port injection 100%
Both of the following conditions are met 1 and 2
1. Average between short-term fuel trim and long-term fuel trim Less than 35% (varies with engine coolant temperature)
2. Average between short-term fuel trim and long-term fuel trim Higher than -35% (varies with engine coolant temperature)

CONFIRMATION DRIVING PATTERN

HINT:
·
·

Permanent misfire and fuel system DTCs can only be cleared when performing the universal trip driving pattern when no malfunction is detected.



A376920E14
2.313,2.063 2.5,0.313 2.5,0.313 2.74,0.313 true 0.531,0.052 2.521,0.25 1.99,0.198 10 false Vehicle Speed 0.302,0.344 1.406,0.865 1.104,0.521 10 false 100 km/h [Engine running] 0.396,1.229 1.417,1.698 1.021,0.469 10 false 60 km/h [Engine running] 1.083,2 1.625,2.385 0.542,0.385 10 false Idling 0.094,2.26 1.448,2.698 1.354,0.438 10 false Ignition Switch to ON 1.708,2.354 1.979,2.635 0.271,0.281 10 false [A] 2.219,2.104 2.49,2.385 0.271,0.281 10 false [B] 2.969,2.104 3.24,2.385 0.271,0.281 10 false [C] 4.51,0.729 4.781,1.01 0.271,0.281 10 false [D] 5.771,2.115 6.042,2.396 0.271,0.281 10 false [E] 6.198,3.313 6.438,3.604 0.24,0.292 10 false [F] 2.833,0.229 5.698,0.521 2.865,0.292 10 false Engine coolant temperatures is 75°C or higher 1.917,3.083 2.708,3.49 0.792,0.406 10 false Warming up 2.771,3.052 3.396,3.594 0.625,0.542 10 false 5 minutes or more 6.719,2.646 7.031,2.865 0.313,0.219 10 false Time 4.073,3.042 5.198,3.469 1.125,0.427 10 false 5 minutes or more 5.531,3.021 6.156,3.49 0.625,0.469 10 false 5 minutes or more

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

9.

Start the engine and warm it up until the engine coolant temperature 75°C (167°F) or higher with all the accessories switched off [B].

10.

With the engine warmed up, idle the engine for 5 minutes or more [C].

11.

With the engine running, drive the vehicle at a speed between 60 and 100 km/h (37 and 62 mph) for 5 minutes or more [D].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


HINT:

If the engine stops, further depress the accelerator pedal to restart the engine.


12.

Stop the vehicle, and idle the engine for 5 minutes or more [E].

13.

Enter the following menus: Powertrain / Engine / Trouble Codes [F].

14.

Read the pending DTCs.

HINT:

If a pending DTC is output, the system is malfunctioning.



CAUTION / NOTICE / HINT

NOTICE:
·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)

(Select Powertrain in Health Check and then check the time stamp data.)

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM>VEHICLE CONTROL HISTORY (RoB)



HINT:
·

Sensor 1 refers to the sensor closest to the engine assembly.

·

Sensor 2 refers to the sensor farthest away from the engine assembly.

·

A low air fuel ratio sensor (sensor 1) current could be caused by a rich air fuel mixture. Check for conditions that would cause the engine to run rich.

·

A high air fuel ratio sensor (sensor 1) current could be caused by a lean air fuel mixture. Check for conditions that would cause the engine to run lean.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P017100, P017200, P117000 AND/OR P117B00)
a.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P017100, P017200, P117000 and/or P117B00 is output A
DTC P017100, P017200, P117000 and/or P117B00 and other DTCs are output B


HINT:

If any DTCs other than P017100, P017200, P117000 and/or P117B00 are output, troubleshoot those DTCs first.




A

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)

B

GO TO DTC CHART

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Active Test
Active Test Display
Control the Injection Mode
Data List Display
Coolant Temperature
Injection Mode
Short FT B1S1
Long FT B1S1
50004 372 42004 205,294,207,209

d.

According to the display on the GTS, read the Data List with the Active Test "Control the Injection Mode" set to Port.

OK:
GTS Display Specified Condition
Total of Short FT B1S1 and Long FT B1S1 Between -20 and 20%



e.

According to the display on the GTS, read the Data List with the Active Test "Control the Injection Mode" set to Direct.

OK:
GTS Display Specified Condition
Total of Short FT B1S1 and Long FT B1S1 Between -20 and 20%


Result:
Item Proceed to
Port Direct
OK OK A
OK NG B
NG OK C
NG NG D




A

3.CHECK IF VEHICLE HAS RUN OUT OF FUEL IN PAST

B

4.READ VALUE USING GTS (FUEL PRESSURE (HIGH))

C

11.INSPECT PORT FUEL INJECTOR ASSEMBLY

D

12.CHECK PCV VALVE AND HOSE CONNECTIONS
3.CHECK IF VEHICLE HAS RUN OUT OF FUEL IN PAST
a.

Has the vehicle run out of fuel in the past?


Result:
Proceed to
YES
NO



YES

DTC CAUSED BY RUNNING OUT OF FUEL

NO

4.READ VALUE USING GTS (FUEL PRESSURE (HIGH))
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Coolant Temperature
Fuel Pressure (High)
Injection Mode
50003 372 211,205,265,294

d.

According to the display on the GTS, read the Data List.

HINT:

During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, read the Data List after charge control has completed.


Standard:
GTS Display Condition Specified Condition
Fuel Pressure (High)
·

Shift position: P

·

A/C: Off

·

Engine warmed up

·

Engine Speed: 2500 rpm

·

Injection Mode: Direct


3000 to 25000 kPa



Result:
Proceed to
OK
NG



OK

5.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)

NG

7.CHECK MISFIRE COUNT OF DIRECT INJECTION
5.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Active Test
Active Test Display
Control the Injection Mode
Data List Display
Coolant Temperature
High Pressure Fuel Pump Duty Ratio (D4)
Injection Mode
Short FT B1S1
Long FT B1S1
50004 372 42004 205,46,294,207,209

d.

According to the display on the GTS, read the Data List with the Active Test "Control the Injection Mode" set to Direct.

HINT:

The A/C switch and all accessory switches should be off, the shift lever should be in the P position and the engine should be fully warmed up.


Result:
Item Proceed to
Injection Mode High Pressure Fuel Pump Duty Ratio (D4) Total of Short FT B1S1 and Long FT B1S1
Direct 10 to 50% - A
50% or higher -20% or less B
10% or less +20% or higher
50% or higher +20% or higher C
10% or less -20% or less D



HINT:

Perform "Inspection After Repair" after replacing the fuel pressure sensor (for high pressure side).

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

6.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)

B

C

8.REPLACE FUEL PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)

D

6.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION MODE)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Active Test
Active Test Display
Control the Injection Mode
Data List Display
Coolant Temperature
High Pressure Fuel Pump Duty Ratio (D4)
Injection Mode
Short FT B1S1
Long FT B1S1
50004 372 42004 205,46,294,207,209

d.

According to the display on the GTS, read the Data List with the Active Test "Control the Injection Mode" set to Direct.

HINT:

The A/C switch and all accessory switches should be off, the shift lever should be in the P position and the engine should be fully warmed up.


Result:
Item Proceed to
Injection Mode High Pressure Fuel Pump Duty Ratio (D4) Total of Short FT B1S1 and Long FT B1S1
Direct 10 to 50% -25% or less A
10 to 50% +25% or higher
10 to 50% -25 to +25% B



HINT:

Perform "Inspection After Repair" after replacing the direct fuel injector assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

B

7.CHECK MISFIRE COUNT OF DIRECT INJECTION
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Active Test
Active Test Display
Control the Injection Mode
Data List Display
Coolant Temperature
Injection Mode
Misfire Count Cylinder #1
Misfire Count Cylinder #2
Misfire Count Cylinder #3
Misfire Count Cylinder #4
50004 372 42004 205,294,148,149,150,151

d.

According to the display on the GTS, read the Data List with the Active Test "Control the Injection Mode" set to Direct.

HINT:

The A/C switch and all accessory switches should be off, the shift lever should be in the P position and the engine should be fully warmed up.


Result:
Injection Mode Misfire Count Proceed to
Direct No misfire counts, or misfire counts occur randomly in all cylinders A
Misfire counts occur in particular cylinder B



HINT:

Perform "Inspection After Repair" after replacing the direct fuel injector assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

8.REPLACE FUEL PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)

B

8.REPLACE FUEL PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)

NEXT

9.CLEAR DTC
9.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

10.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
10.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P017100, P017200, P117000 and/or P117B00 is output B




A

END

B

12.CHECK PCV VALVE AND HOSE CONNECTIONS
A539669

a.

Check the PCV hose connections.



OK:

PCV hose and PCV valve are connected correctly and are not damaged.


Result:
Proceed to
OK
NG



OK

13.CHECK INTAKE SYSTEM

NG

REPAIR OR REPLACE PCV VALVE OR HOSE

13.CHECK INTAKE SYSTEM

HINT:

Perform "Inspection After Repair" after repairing or replacing the intake system.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

14.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)

NG

REPAIR OR REPLACE INTAKE SYSTEM

14.PERFORM ACTIVE TEST USING GTS (CONTROL THE INJECTION VOLUME FOR A/F SENSOR)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.


c.

Idle the engine for 5 minutes or more with the shift lever in P.


d.

Enter the following menus.

Powertrain > Engine > Active Test
Active Test Display
Control the Injection Volume for A/F Sensor
Data List Display
Coolant Temperature
A/F (O2) Sensor Current B1S1
A/F (O2) Sensor Current B1S2
50004 372 8 205,230,564

e.

Perform the Control the Injection Volume for A/F Sensor operation with the engine idling.


f.

Monitor the output values of the air fuel ratio sensor (sensor 1) and air fuel ratio sensor (sensor 2) (A/F (O2) Sensor Current B1S1 and A/F (O2) Sensor Current B1S2) displayed on the GTS.

HINT:
·

The Control the Injection Volume for A/F Sensor operation lowers the fuel injection volume by 12.5% or increases the injection volume by 12.5%.

·

The air fuel ratio sensor (sensor 1) has an output delay of a few seconds and the air fuel ratio sensor (sensor 2) has a maximum output delay of approximately 20 seconds.

·

If the sensor output value does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.



Standard:
GTS Display (Sensor) Injection Volume Status Voltage
A/F (O2) Sensor Current B1S1
(Air fuel ratio (sensor 1))
12.5% Rich Below -0.075 mA
-12.5% Lean More than 0.037 mA
A/F (O2) Sensor Current B1S2
(Air fuel ratio (sensor 2))
12.5% Rich Below -0.86 mA
-12.5% Lean More than 0.33 mA


Result:
Status A/F (O2) Sensor Current B1S1 Status A/F (O2) Sensor Current B1S2 Air Fuel Ratio Condition and Air Fuel Ratio Sensor Condition Suspected Trouble Area Proceed to
Lean/Rich Lean/Rich Normal - A
Lean Lean Actual air fuel ratio lean
·

PCV valve and hose

·

PCV hose connections

·

Gas leak from exhaust system

·

Intake system

·

Fuel pressure

·

Mass air flow meter

·

Engine coolant temperature sensor

·

EGR valve assembly


Rich Rich Actual air fuel ratio rich
·

Gas leak from exhaust system

·

Ignition system

·

Fuel pressure

·

Mass air flow meter

·

Engine coolant temperature sensor

·

EGR valve assembly


Lean Lean/Rich Air fuel ratio sensor (sensor 1) malfunction
·

Air fuel ratio sensor (sensor 1)


B
Rich Lean/Rich Air fuel ratio sensor (sensor 1) malfunction
·

Air fuel ratio sensor (sensor 1)




Lean: During the Control the Injection Volume for A/F Sensor Active Test, the air fuel ratio sensor (sensor 1) output current (A/F (O2) Sensor Current B1S1) is consistently more than 0.037 mA, and the air fuel ratio sensor (sensor 2) output current (A/F (O2) Sensor Current B1S2) is consistently more than 0.33 mA.

Rich: During the Control the Injection Volume for A/F Sensor Active Test, the air fuel ratio sensor (sensor 1) output current (A/F (O2) Sensor Current B1S1) is consistently below -0.075 mA, and the air fuel ratio sensor (sensor 2) output current (A/F (O2) Sensor Current B1S2) is consistently below -0.86 mA.

Lean/Rich: During the Control the Injection Volume for A/F Sensor Active Test, the output current of the air fuel ratio sensor (sensor 1) or air fuel ratio sensor (sensor 2) alternate correctly.


HINT:

Refer to "Data List / Active Test" [A/F (O2) Sensor Current B1S1 and A/F (O2) Sensor Current B1S2].

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>DATA LIST / ACTIVE TEST




A

15.READ VALUE USING GTS (COOLANT TEMPERATURE)

B

24.INSPECT AIR FUEL RATIO SENSOR (SENSOR 1) (HEATER RESISTANCE)
15.READ VALUE USING GTS (COOLANT TEMPERATURE)
a.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Coolant Temperature
50003 372 205

b.

Read the Data List twice, when the engine is both cold and warmed up.

Standard:
GTS Display Condition Specified Condition
Coolant Temperature Cold engine Same as ambient air temperature
Warm engine Between 75 and 100°C (167 and 212°F)



HINT:

Perform "Inspection After Repair" after replacing the engine coolant temperature sensor.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

16.PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION)

NG

16.PERFORM ACTIVE TEST USING GTS (CONTROL THE EGR STEP POSITION)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher.

HINT:

The A/C switch and all accessories should be off.



c.

Enter the following menus.

Powertrain > Engine > Active Test
Active Test Display
Control the EGR Step Position
Data List Display
Intake Manifold Absolute Pressure
Coolant Temperature
Engine Independent
50004 372 25 385,205,428

d.

Confirm that the value of Data List item Engine Independent is "Operate" then check the value of Intake Manifold Absolute Pressure while performing the Active Test.

NOTICE:
·

Do not leave the EGR valve open for 10 seconds or more during the Active Test.

·

Be sure to return the EGR valve to step 0 when the Active Test is completed.

·

Do not open the EGR valve 30 steps or more during the Active Test.



OK:

The value of Intake Manifold Absolute Pressure changes in response to the EGR step position when the value of Engine Independent is "Operate".


Standard:
- Control the EGR Step Position (Active Test)
0 Steps 0 to 30 Steps
Intake Manifold Absolute Pressure
(Data List)
(EGR valve is fully closed) Intake Manifold Absolute Pressure value is at least +10 kPa (1.45 psi) higher than when EGR valve is fully closed


HINT:
·

If the value of Data List item Engine Independent is "Not Opr" when the engine is idling, charge control is being performed. Perform the Active Test after charge control is complete ("Operate" is displayed).

·

While performing the Active Test, if the increase in the value of Intake Manifold Absolute Pressure is small, the EGR valve assembly may be malfunctioning.

·

Even if the EGR valve assembly is malfunctioning, rough idling or an increase in the value of Intake Manifold Absolute Pressure may occur while performing the Active Test. However, the amount that the value of Intake Manifold Absolute Pressure increases will be smaller than normal.




Result:
Proceed to
OK
NG



OK

18.READ VALUE USING GTS (MASS AIR FLOW SENSOR)

NG

17.INSPECT EGR VALVE ASSEMBLY
17.INSPECT EGR VALVE ASSEMBLY

b.

Check if the EGR valve is stuck open.

OK:

EGR valve is tightly closed.



HINT:

Perform "Inspection After Repair" after replacing the EGR valve assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

18.READ VALUE USING GTS (MASS AIR FLOW SENSOR)

NG

18.READ VALUE USING GTS (MASS AIR FLOW SENSOR)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Mass Air Flow Sensor
Coolant Temperature
50003 372 211,215,205

d.

Read Mass Air Flow Sensor while maintaining an engine speed of 2500 rpm.

HINT:

During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, read the Data List after charge control has completed.


Standard:
GTS Display Condition Specified Condition
Mass Air Flow Sensor
·

Engine warmed up

·

Shift position: P

·

A/C: Off

·

Engine Speed: 2500 rpm


Between 5.5 and 18.6 gm/sec



Result:
Proceed to
OK
NG



OK

19.CHECK FUEL PRESSURE (FOR LOW PRESSURE SIDE)

NG

31.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER CONNECTOR CONNECTION)
19.CHECK FUEL PRESSURE (FOR LOW PRESSURE SIDE)

Result:
Proceed to
OK
NG



OK

20.CHECK FOR EXHAUST GAS LEAK

NG

23.CHECK FUEL LINE
20.CHECK FOR EXHAUST GAS LEAK
a.

Check for exhaust gas leaks.

OK:

No gas leaks.



HINT:

Perform "Inspection After Repair" after repairing or replacing the exhaust system.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

21.INSPECT SPARK PLUG

NG

REPAIR OR REPLACE EXHAUST SYSTEM

22.CHECK FOR SPARK (SPARK TEST)
a.

Perform a spark test.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>IGNITION SYSTEM>ON-VEHICLE INSPECTION

HINT:
·

If the result of the spark test is normal, proceed to the next step.

·

Perform "Inspection After Repair" after replacing the spark plug or ignition coil assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION




Result:
Proceed to
NEXT



NEXT

31.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER CONNECTOR CONNECTION)
23.CHECK FUEL LINE
a.

Check the fuel lines for leaks or blockage.


HINT:

Perform "Inspection After Repair" after replacing the fuel pump (for low pressure side).

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE FUEL SYSTEM

24.INSPECT AIR FUEL RATIO SENSOR (SENSOR 1) (HEATER RESISTANCE)

OK

25.CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR (SENSOR 1))

NG

25.CHECK TERMINAL VOLTAGE (POWER SOURCE OF AIR FUEL RATIO SENSOR (SENSOR 1))
a.
A487320C04
0.552,0.948 0.979,1.198 0.427,0.25 1.896,1.021 2.573,1.771 true 0.635,0.979 1.094,1.177 0.458,0.198 10 false C56 2.531,1.781 2.99,1.979 0.458,0.198 10 false +B 0.552,0.156 1.01,0.354 0.458,0.198 10 false *a
*a Front view of wire harness connector
(to Air Fuel Ratio Sensor (Sensor 1))


Disconnect the air fuel ratio sensor (sensor 1) connector.


b.

Turn the ignition switch to ON.


c.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
C56-2 (+B) - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

26.CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR (SENSOR 1) - ECM)

NG

34.INSPECT EFI-MAIN NO. 2 RELAY
26.CHECK HARNESS AND CONNECTOR (AIR FUEL RATIO SENSOR (SENSOR 1) - ECM)
a.

Disconnect the air fuel ratio sensor (sensor 1) connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C56-1 (HA1A) - C141-9 (HA1A) Always Below 1 Ω
C56-3 (A1A+) - C141-95 (A1A+) Always Below 1 Ω
C56-4 (A1A-) - C141-94 (A1A-) Always Below 1 Ω
C56-1 (HA1A) or C141-9 (HA1A) - Body ground and other terminals Always 10 kΩ or higher
C56-3 (A1A+) or C141-95 (A1A+) - Body ground and other terminals Always 10 kΩ or higher
C56-4 (A1A-) or C141-94 (A1A-) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

27.REPLACE AIR FUEL RATIO SENSOR (SENSOR 1)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

27.REPLACE AIR FUEL RATIO SENSOR (SENSOR 1)

NEXT

28.CLEAR DTC
28.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

29.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
29.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P017100, P017200, P117000 and/or P117B00 is output B




A

END

B

30.READ VALUE USING GTS (MASS AIR FLOW SENSOR)
30.READ VALUE USING GTS (MASS AIR FLOW SENSOR)
a.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

b.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher with all the accessories switched off.


c.

Enter the following menus.

Powertrain > Engine > Data List
Tester Display
Engine Speed
Mass Air Flow Sensor
Coolant Temperature
50003 372 211,215,205

d.

Read Mass Air Flow Sensor while maintaining an engine speed of 2500 rpm.

HINT:

During charge control, the engine speed is set at idle. Therefore, the engine speed will not increase when the accelerator pedal is depressed. In this case, read the Data List after charge control has completed.


Standard:
GTS Display Condition Specified Condition
Mass Air Flow Sensor
·

Engine warmed up

·

Shift position: P

·

A/C: Off

·

Engine Speed: 2500 rpm


Between 5.5 and 18.6 gm/sec



Result:
Proceed to
NEXT



NEXT

31.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER CONNECTOR CONNECTION)
31.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER CONNECTOR CONNECTION)
a.

Check the connection and terminal contact pressure of connectors and wire harnesses between the mass air flow meter and ECM.

Click hereGeneral>INTRODUCTION>HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS>ELECTRONIC CIRCUIT INSPECTION PROCEDURE

HINT:

Repair any problems.



Result:
Proceed to
NEXT



NEXT

32.CLEAR DTC
32.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

33.CHECK WHETHER DTC OUTPUT RECURS (DTC P017100, P017200, P117000 OR P117B00)
33.CHECK WHETHER DTC OUTPUT RECURS (DTC P017100, P017200, P117000 OR P117B00)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P017100, P017200, P117000 and/or P117B00 is output B




A

END

B

38.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER - ECM)
34.INSPECT EFI-MAIN NO. 2 RELAY

OK

35.CHECK TERMINAL VOLTAGE (POWER SOURCE OF EFI-MAIN NO. 2 RELAY)

NG

REPLACE EFI-MAIN NO. 2 RELAY

35.CHECK TERMINAL VOLTAGE (POWER SOURCE OF EFI-MAIN NO. 2 RELAY)
a.

Remove the EFI-MAIN NO. 2 relay from the No. 1 engine room relay block.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
5 (EFI-MAIN NO. 2 relay holder) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

36.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR (AUXILIARY BATTERY - EFI-MAIN NO. 2 RELAY)

36.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - BODY GROUND)
a.

Remove the EFI-MAIN NO. 2 relay from the No. 1 engine room relay block.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1 (EFI-MAIN NO. 2 relay holder) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

37.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - AIR FUEL RATIO SENSOR (SENSOR 1))

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

37.CHECK HARNESS AND CONNECTOR (EFI-MAIN NO. 2 RELAY - AIR FUEL RATIO SENSOR (SENSOR 1))
a.

Remove the EFI-MAIN NO. 2 relay from the No. 1 engine room relay block.


b.

Disconnect the air fuel ratio sensor (sensor 1) connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 (EFI-MAIN NO. 2 relay holder) - C56-2 (+B) Always Below 1 Ω
3 (EFI-MAIN NO. 2 relay holder) or C56-2 (+B) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (INTEGRATION RELAY - EFI-MAIN NO. 2 RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

38.CHECK HARNESS AND CONNECTOR (MASS AIR FLOW METER - ECM)
a.

Disconnect the mass air flow meter connector.


b.

Disconnect the ECM connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
C26-4 (VCC) - C141-78 (VCVG) Always Below 1 Ω
C26-3 (FG) - C141-101 (VG) Always Below 1 Ω
C26-2 (E2G) - C141-79 (E2G) Always Below 1 Ω
C26-4 (VCC) or C141-78 (VCVG) - Body ground and other terminals Always 10 kΩ or higher
C26-3 (FG) or C141-101 (VG) - Body ground and other terminals Always 10 kΩ or higher
C26-2 (E2G) or C141-79 (E2G) - Body ground and other terminals Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

39.INSPECT MASS AIR FLOW METER

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

40.CLEAR DTC
a.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

b.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

41.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
41.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P017100, P017200, P117000 and/or P117B00 is output B




A

END

B