RM38T0EC _51 Engine / Hybrid System _144996 M20F-FXS, M20G-FXS EMISSION CONTROL _0604305 EGR VALVE A

M20F-FXS, M20G-FXS EMISSION CONTROL  EGR VALVE  REMOVAL  


CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)
A462787N01
4.583,2.75 4.917,2.75 false 1.5,2.25 1.667,2.25 1.667,2.25 1.938,2.073 false 2.667,0.75 2.833,0.75 2.833,0.75 2.906,1.583 false 2,0.667 2.167,0.667 2.167,0.667 2.24,1.115 false 5.208,0.833 5.542,0.833 false 2.042,3.063 2.375,3.063 false 3.083,0.417 3.25,0.417 3.25,0.417 3.354,0.906 false 4.406,2.615 5.094,3.063 0.688,0.448 18 false 1 1.313,2.094 2,2.542 0.688,0.448 18 false 2 2.469,0.594 3.156,1.042 0.688,0.448 18 false 3 2.292,0.656 2.677,1.052 0.385,0.396 10 false 1.792,0.521 2.479,0.969 0.688,0.448 18 false 4 1.635,0.583 2.021,0.979 0.385,0.396 10 false 5.604,0.677 6.292,1.125 0.688,0.448 18 false 5 1.833,2.906 2.521,3.354 0.688,0.448 18 false 6 2.865,0.281 3.552,0.729 0.688,0.448 18 false 7 1.031,0.896 1.417,1.292 0.385,0.396 10 false x2 1.781,2.573 2.167,2.969 0.385,0.396 10 false x2 4.26,0.292 4.646,0.688 0.385,0.396 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 EGR COOLER ASSEMBLY 25680 - - -
2 NO. 1 EGR PIPE SUB-ASSEMBLY 25601 (Click here) - -
3 EGR VALVE ADAPTER GASKET 25629 - - -
4 EGR INLET GASKET 25628 - - -
5 NO. 4 WATER BY-PASS HOSE 16281 - - -
6 NO. 8 WATER BY-PASS HOSE 16296 - - -
7 EGR VALVE ASSEMBLY 25620 (Click here) - -

Non-reusable part - -

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
·

Replacement of EGR valve assembly

·

Gas leaks from exhaust system is repaired


Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

NOTICE:

After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.


HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Front Camera System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power door lock control system
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Power back door system Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



PROCEDURE

Hide 25601 2.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

a.
A462788N03
0.302,0.083 0.781,0.479 0.479,0.396 18 false i 3.885,0.125 4.24,0.427 0.354,0.302 18 false ii

i.

Disconnect the EGR valve assembly connector.


ii.

Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.



Hide 25629 3.REMOVE EGR VALVE ADAPTER GASKET

a.
A462789


Hide 25628 4.REMOVE EGR INLET GASKET

a.
A462790


Hide 16281 5.DISCONNECT NO. 4 WATER BY-PASS HOSE

a.
A462791


Hide 16296 6.DISCONNECT NO. 8 WATER BY-PASS HOSE

a.
A462792


Hide 25620 7.REMOVE EGR VALVE ASSEMBLY

a.
A466681N05
0.49,0.115 1.073,0.625 0.583,0.51 18 false i

i.

Using the 8 mm socket wrench, remove the 2 bolts and EGR valve assembly.