RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P001100  Camshaft Position "A" - Timing Over-Advanced or System Performance Bank 1  P001200  Camshaft Position "A" - Timing Over-Retarded Bank 1  


DESCRIPTION

Refer to DTC P001013.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>P001013

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P001100 Camshaft Position "A" - Timing Over-Advanced or System Performance Bank 1 Intake valve timing is stuck at a certain value when in the advance range (1 trip detection logic).
·

Valve timing

·

Cam timing oil control solenoid assembly (for intake camshaft)

·

Camshaft timing gear bolt (camshaft timing oil control valve [for intake camshaft])

·

Camshaft timing gear assembly

·

Oil control valve filter

·

ECM


Comes on DTC stored SAE Code:
P0011
P001200 Camshaft Position "A" - Timing Over-Retarded Bank 1 Intake valve timing is stuck at a certain value when in the retard range (1 trip detection logic).
·

Valve timing

·

Cam timing oil control solenoid assembly (for intake camshaft)

·

Camshaft timing gear bolt (camshaft timing oil control valve [for intake camshaft])

·

Camshaft timing gear assembly

·

Oil control valve filter

·

ECM


Comes on DTC stored SAE Code:
P0012

MONITOR DESCRIPTION

The ECM optimizes the intake valve timing using the Variable Valve Timing (VVT) system to control the intake camshaft. The VVT system includes the ECM, cam timing oil control solenoid assembly (for intake camshaft), camshaft timing gear bolt (camshaft timing oil control valve [for intake camshaft]) and camshaft timing gear assembly. The ECM sends a target duty-cycle control signal to the cam timing oil control solenoid assembly (for intake camshaft). The camshaft timing gear bolt (camshaft timing oil control valve [for intake camshaft]) is operated to control the oil pressure supplied to the camshaft timing gear assembly based on this signal. The camshaft timing gear assembly can advance or retard the intake camshaft.

If the difference between the target and actual intake valve timing is large, and changes in the actual intake valve timing are small, the ECM interprets this as the camshaft timing gear assembly stuck malfunction and stores a DTC.

Example:

DTC P001100 is stored when the following conditions are met:

·

It takes 5 seconds or more for intake valve timing to change 5 deg(CA).

·

After the malfunction condition above has been detected, the same condition continues 9.5 seconds or more.


DTC P001200 is stored when the following conditions are met:

·

It takes 5 seconds or more for intake valve timing to change 5 deg(CA).

·

After the malfunction condition above has been detected, the same condition continues 60 seconds or more.


These DTCs indicate that the camshaft timing gear assembly cannot operate properly due to a cam timing gear bolt (camshaft timing oil control valve [for intake camshaft]) malfunction or the presence of foreign matter in the camshaft timing gear bolt (camshaft timing oil control valve [for intake camshaft]).

MONITOR STRATEGY

Required Sensors/Components (Main) Cam timing oil control solenoid assembly (for intake camshaft)
Camshaft timing gear bolt (camshaft timing oil control valve [for intake camshaft])
Crankshaft timing gear assembly
Required Sensors/Components (Related) Crankshaft position sensor
Camshaft position sensor
Engine coolant temperature sensor
Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



A232050E67
6.719,2.625 6.333,3.49 6.333,3.49 6.25,3.49 false 4.156,2.646 3.833,3.51 3.833,3.51 3.771,3.51 false 1.385,2.354 1.667,2.531 0.281,0.177 10 false [A] 1.875,2.021 2.26,2.271 0.385,0.25 10 false [B] 3.01,1 3.479,1.292 0.469,0.292 10 false [C] 4.052,2.313 4.417,2.542 0.365,0.229 10 false [D] 4.281,3.135 4.563,3.365 0.281,0.229 10 false [E] 5.448,2.229 5.75,2.438 0.302,0.208 10 false [F]* 6.615,2.302 6.917,2.5 0.302,0.198 10 false [G] 6.833,3.167 7.125,3.385 0.292,0.219 10 false [H] 0.156,2.313 1.073,2.719 0.917,0.406 10 false Ignition Switch ON 0.708,2.052 1.198,2.302 0.49,0.25 10 false Idling 0.177,1.094 1.135,1.438 0.958,0.344 10 false Approximately 60 km/h 0.167,0.375 1.115,0.542 0.948,0.167 10 false Vehicle Speed 1.615,2.771 2.417,2.969 0.802,0.198 10 false Warming up 2.563,2.771 3.896,2.979 1.333,0.208 10 false 10 minutes or more 2.552,3.427 3.844,3.604 1.292,0.177 10 false 3 minutes or more 2.563,0.042 7.094,0.625 4.531,0.583 10 false *: Repeat the pattern of accelerating the vehicle from rest to approximately 60 km/h (depress the accelerator pedal by a large amount) and then decelerating the vehicle 10 to 15 times. 5,3.406 6.188,3.583 1.188,0.177 10 false 3 minutes or more

1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the ignition switch off and wait for at least 30 seconds.

6.

Turn the ignition switch to ON [A].

7.

Turn the GTS on.

8.

Start the engine and warm it up until the engine coolant temperature reaches 75°C (167°F) or higher [B].

9.

Drive the vehicle at approximately 60 km/h (37 mph) for 10 minutes or more [C].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


10.

Idle the engine for 3 minutes or more [D].

11.

Enter the following menus: Powertrain / Engine / Trouble Codes [E].

12.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



13.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

14.

Input the DTC: P001100 or P0001200.

15.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

If the judgment result shows INCOMPLETE, perform steps [F] through [H].

·

[A] to [E]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.



16.

Repeat the pattern of accelerating the vehicle from rest to approximately 60 km/h (37 mph) and then decelerating the vehicle 10 to 15 times [F].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


HINT:

Depress the accelerator pedal by a large amount.


17.

Idle the engine for 3 minutes or more [G].

18.

Enter the following menus: Powertrain / Engine / Trouble Codes [H].

19.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



20.

Check the DTC judgment result again.

HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.

·

[A] to [H]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




CAUTION / NOTICE / HINT

HINT:
·

DTC P001100 or P001200 may be stored when foreign matter in the engine oil is caught in some parts of the system. The DTC will remain stored even if the system returns to normal after a short time. That foreign matter may then be captured by the oil filter.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P001100 OR P001200)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P001100 or P001200 is output A
DTC P001100 or P001200 and other DTCs are output B


HINT:

If any DTCs other than P001100 or P001200 are output, troubleshoot those DTCs first.




A

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)

B

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)
a.

Connect the GTS to the DLC3.


b.

Start the engine.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Active Test / Control the Intake VVT OCV Duty Ratio Bank 1 / Data List / Intake VVT Change Angle Bank 1.

Powertrain > Engine > Active Test
Active Test Display
Control the Intake VVT OCV Duty Ratio Bank 1
Data List Display
Intake VVT Change Angle Bank 1
50004 372 4 71

e.

Read the Data List while performing the Active Test with the engine idling.

OK:
GTS Operation Data List (Intake VVT Change Angle Bank 1)
-100% to 100% Varies by 70 DegFR or more



Result:
Proceed to
OK
NG



OK

3.CLEAR DTC

NG

5.INSPECT CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (FOR INTAKE CAMSHAFT)
3.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

4.CHECK WHETHER DTC OUTPUT RECURS (DTC P001100 OR P001200)
4.CHECK WHETHER DTC OUTPUT RECURS (DTC P001100 OR P001200)
a.

Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P001100 or P001200 is output B


HINT:

DTC P001100 or P001200 may be stored when foreign matter in the engine oil is caught in some parts of the system. The DTC will remain stored even if the system returns to normal after a short time. That foreign matter may then be captured by the oil filter.




A

B

5.INSPECT CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (FOR INTAKE CAMSHAFT)
5.INSPECT CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (FOR INTAKE CAMSHAFT)

Result:
Proceed to
OK
NG



OK

6.INSPECT CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])

NG

12.REPLACE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (FOR INTAKE CAMSHAFT)
6.INSPECT CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])
a.

Result:
Proceed to
OK
NG



OK

7.CHECK VALVE TIMING (CHECK FOR LOOSE TIMING CHAIN AND JUMPED TEETH)

NG

14.REPLACE CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])
7.CHECK VALVE TIMING (CHECK FOR LOOSE TIMING CHAIN AND JUMPED TEETH)

b.

Turn the crankshaft pulley and align its cutout with the "0" timing mark of the timing chain cover assembly.


c.
A351712C05
1.125,1.719 1.615,2.427 1.615,2.427 2.177,1.698 true 1.896,3.656 1.583,4.177 1.583,4.177 2.073,3.802 true 0.719,3.365 1.552,3.365 true 1.469,4.208 1.781,4.365 0.313,0.156 10 true *d 0.385,3.281 0.698,3.438 0.313,0.156 10 true *e 1.531,2.469 1.844,2.625 0.313,0.156 10 false *c 2.365,0.177 2.979,0.333 0.615,0.156 10 false *b 0.729,0.271 0.927,0.458 0.198,0.188 10 false *a
*a 14.07°
*b 5.93°
*c Timing Mark
*d "0" Timing Mark
*e Cutout


Check that the timing marks of the camshaft timing gear assembly and camshaft timing exhaust gear assembly are at the positions shown in the illustration.

HINT:

If the timing marks are not at the positions shown, turn the crankshaft one revolution clockwise.


OK:

Timing marks on camshaft timing gear assembly and camshaft timing exhaust gear assembly are at the positions shown in the illustration.


HINT:

If the result is not as specified, check for mechanical malfunctions that may have affected the valve timing, such as a jumped tooth or stretching of the timing chain.



Result:
Proceed to
OK
NG



OK

8.INSPECT OIL CONTROL VALVE FILTER

NG

9.CHECK ENGINE MECHANICAL SYSTEM
8.INSPECT OIL CONTROL VALVE FILTER
A353093C01
1.01,1.219 1.302,0.25 1.302,0.25 1.135,0.25 true 0.958,0.188 1.271,0.385 0.313,0.198 10 false *1
*1 Oil Control Valve Filter



b.

Check that the filter is not clogged.

OK:

Filter is not clogged.



Result:
Proceed to
OK
NG



OK

16.REPLACE CAMSHAFT TIMING GEAR ASSEMBLY

NG

9.CHECK ENGINE MECHANICAL SYSTEM
a.

Check for mechanical malfunctions that affect the valve timing, such as a jumped tooth or stretching of the timing chain.


HINT:

Perform "Inspection After Repair" after repairing or replacing the engine mechanical system.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


Result:
Proceed to
OK
NG



OK

10.CLEAR DTC

NG

REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

10.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

11.CHECK WHETHER DTC OUTPUT RECURS (DTC P001100 OR P001200)
11.CHECK WHETHER DTC OUTPUT RECURS (DTC P001100 OR P001200)
a.

Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P001100 or P001200 is output B




A

B

12.REPLACE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (FOR INTAKE CAMSHAFT)

NEXT

13.INSPECT CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])
13.INSPECT CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])
a.

Result:
Proceed to
OK
NG



OK

15.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)

NG

14.REPLACE CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])
14.REPLACE CAMSHAFT TIMING GEAR BOLT (CAMSHAFT TIMING OIL CONTROL VALVE [FOR INTAKE CAMSHAFT])

NEXT

15.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)
15.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)
a.

Connect the GTS to the DLC3.


b.

Start the engine.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Active Test / Control the Intake VVT OCV Duty Ratio Bank 1 / Data List / Intake VVT Change Angle Bank 1.

Powertrain > Engine > Active Test
Active Test Display
Control the Intake VVT OCV Duty Ratio Bank 1
Data List Display
Intake VVT Change Angle Bank 1
50004 372 4 71

e.

Read the Data List while performing the Active Test with the engine idling.

OK:
GTS Operation Data List (Intake VVT Change Angle Bank 1)
-100% to 100% Varies by 70 DegFR or more



Result:
Proceed to
OK
NG



OK

END

NG

16.REPLACE CAMSHAFT TIMING GEAR ASSEMBLY
16.REPLACE CAMSHAFT TIMING GEAR ASSEMBLY

Result:
Proceed to
NEXT



NEXT

17.CLEAR DTC
17.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

18.CHECK WHETHER DTC OUTPUT RECURS (DTC P001100 OR P001200)
18.CHECK WHETHER DTC OUTPUT RECURS (DTC P001100 OR P001200)
a.

Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P001100 or P001200 is output B




A

END

B