RM35X0E _54 Brake _078667 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0385049 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(w/ VSC OFF Switch) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(w/ VSC OFF Switch)  P057112  Brake Switch "A" Circuit Short to Battery  


DESCRIPTION

The skid control ECU (brake actuator assembly) receives stop light switch assembly signals and uses them to determine whether or not the brakes are applied.

DTCs may be stored if either of the following occurs:

·

Stop light switch assembly stuck on malfunction.

·

The accelerator and brake pedals are depressed simultaneously.*


HINT:

*: The skid control ECU (brake actuator assembly) may store this DTC upon judging that a stuck on malfunction has occurred when the accelerator pedal and brake pedal are depressed simultaneously. However, this does not indicate a malfunction.


DTC No. Detection Item DTC Detection Condition Trouble Area
P057112 Brake Switch "A" Circuit Short to Battery The vehicle speed is 10 km/h (6 mph) or more, the accelerator pedal is depressed, the master cylinder pressure is 0.5 MPa (5.1 kgf/cm2, 72.5 psi) or less, and the stop light switch assembly is on for 60 seconds or more.
·

Stop light switch assembly

·

Stop light switch assembly installation

·

STOP LP relay (stop light relay)*1

·

Stop light relay (stop light switch assembly)*2

·

Wire harness or connector

·

Skid control ECU (brake actuator assembly)

·

ECM

·

Shift lock control ECU (shift lock control unit assembly)*3

·

Rear combination light assembly LH

·

Rear combination light assembly RH

·

Center stop light assembly



*1: w/ STOP LP Relay (Stop Light Relay)

*2: w/ Rear Combination Light (for LED Type) (w/ Pre-collision System)

*3: for Automatic Transmission


CAUTION / NOTICE / HINT

NOTICE:
·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

After replacing the skid control ECU (brake actuator assembly), perform acceleration sensor zero point calibration and store system information memorization.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>UTILITY

·

Before replacing the certification ECU (smart key ECU assembly), refer to the Service Bulletin.

·

DTC precaution

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>PRECAUTION

Procedure to Clear Warning Lights (When not Clearing DTCs)
Procedure
1.

Repair or replacement.

2.

Turn the ignition switch to ON.

3.

Drive the vehicle and depress the brake pedal 2 or 3 times to clear the warning lights.





PROCEDURE

1.CHECK BRAKE PEDAL OR STOP LIGHT SWITCH ASSEMBLY INSTALLATION
a.

Check the brake pedal height and stop light switch assembly installation.

for LHD: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for LHD)>ADJUSTMENT

for RHD: Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for RHD)>ADJUSTMENT

OK:

The brake pedal height and stop light switch assembly installation are normal.



Result:
Proceed to
OK (w/ Rear Combination Light (for Bulb Type))
OK (w/ Rear Combination Light (for LED Type))
NG



OK (w/ Rear Combination Light (for Bulb Type))

2.INSPECT STOP LIGHT SWITCH ASSEMBLY

OK (w/ Rear Combination Light (for LED Type))

18.CHECK VEHICLE

NG

2.INSPECT STOP LIGHT SWITCH ASSEMBLY
a.

Turn the ignition switch off.


b.

Remove the stop light switch assembly.


c.

Inspect the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSPECTION

OK:

The stop light switch assembly is normal.


Result:
Result
OK (w/ STOP LP Relay (Stop Light Relay))
OK (w/o STOP LP Relay (Stop Light Relay))
NG




OK (w/ STOP LP Relay (Stop Light Relay))

3.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)

OK (w/o STOP LP Relay (Stop Light Relay))

12.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)

NG

3.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

4.INSPECT STOP LIGHT RELAY

NG

9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
4.INSPECT STOP LIGHT RELAY
a.

Turn the ignition switch off.


b.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


c.

Inspect the STOP LP relay (stop light relay).

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>RELAY>ON-VEHICLE INSPECTION

OK:

The STOP LP relay (stop light relay) is normal.


Result:
Result
OK
NG




OK

5.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)

NG

REPLACE STOP LIGHT RELAY

5.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

6.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
6.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

Disconnect the e1 rear combination light assembly LH connector.


e.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



f.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT))

NG

7.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
7.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

Disconnect the e1 rear combination light assembly LH connector.


e.

Disconnect the g1 rear combination light assembly RH connector.


f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT))

NG

8.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY -CENTER STOP LIGHT ASSEMBLY)
8.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY -CENTER STOP LIGHT ASSEMBLY)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

Disconnect the e1 rear combination light assembly LH connector.


e.

Disconnect the g1 rear combination light assembly RH connector.


f.

Disconnect the k1 center stop light assembly connector.


g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (CENTER STOP LIGHT ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


e.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



f.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

10.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
10.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


e.

for 1GD-FTV:

Disconnect the A2 ECM connector.


f.

for 7GR-FKS:

Disconnect the N1 ECM connector.


g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG (for Automatic Transmission)
NG (for Manual Transmission)



OK

NG (for Automatic Transmission)

11.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)

NG (for Manual Transmission)

REPAIR OR REPLACE HARNESS OR CONNECTOR

11.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


e.

for 1GD-FTV:

Disconnect the A2 ECM connector.


f.

for 7GR-FKS:

Disconnect the N1 ECM connector.


g.

Disconnect the N57 shift lock control ECU (shift lock control unit assembly) connector.


h.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



i.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

13.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
13.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG (for Automatic Transmission)
NG (for Manual Transmission)



OK

NG (for Automatic Transmission)

14.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)

NG (for Manual Transmission)

15.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
14.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N57 shift lock control ECU (shift lock control unit assembly) connector.


g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

15.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
15.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

for Automatic Transmission:

Disconnect the N57 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the e1 rear combination light assembly LH connector.


h.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



i.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT))

Refer to "Left or right stop light does not illuminate" of problem symptoms table.

Click hereVehicle Exterior>LIGHTING (EXT)>LIGHTING SYSTEM (w/o Headlight ECU)>PROBLEM SYMPTOMS TABLE


NG

16.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
16.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

for Automatic Transmission:

Disconnect the N57 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the e1 rear combination light assembly LH connector.


h.

Disconnect the g1 rear combination light assembly RH connector.


i.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



j.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT))

Refer to "Left or right stop light does not illuminate" of problem symptoms table.

Click hereVehicle Exterior>LIGHTING (EXT)>LIGHTING SYSTEM (w/o Headlight ECU)>PROBLEM SYMPTOMS TABLE


NG

17.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY)
17.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY)
a.
C413720C01
1.5,0.25 1.917,0.5 0.417,0.25 1.073,1.813 1.448,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.615,0.292 2.073,0.49 0.458,0.198 10 false M1 0.938,1.833 1.115,2.052 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

for Automatic Transmission:

Disconnect the N57 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the e1 rear combination light assembly LH connector.


h.

Disconnect the g1 rear combination light assembly RH connector.


i.

Disconnect the k1 center stop light assembly connector.


j.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



k.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M1-1 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (CENTER STOP LIGHT ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

18.CHECK VEHICLE
a.

Check the vehicle specification.


Result:
Result Proceed to
w/ Pre-collision System A
w/o Pre-collision System B



A

19.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)

B

24.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
19.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
a.
C401043C41
0.396,0.667 0.833,0.927 0.438,0.26 2.167,1.677 1.854,1.052 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 2.177,1.708 2.333,1.906 0.156,0.198 10 false L 0.51,0.729 1,1.063 0.49,0.333 10 false M2
*a Component with harness connected
(Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-3 (L) - Body ground Brake pedal released Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

20.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
20.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
a.
A418954C32
1.5,0.25 1.917,0.5 0.417,0.25 1.281,1.854 1.531,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 1.198,1.854 1.375,2.073 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-3 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

21.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
21.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
a.
A418954C32
1.5,0.25 1.917,0.5 0.417,0.25 1.281,1.854 1.531,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 1.198,1.854 1.375,2.073 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-3 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

22.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)
22.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)
a.
A418954C32
1.5,0.25 1.917,0.5 0.417,0.25 1.281,1.854 1.531,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 1.198,1.854 1.375,2.073 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-3 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

23.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SMART KEY ECU ASSEMBLY)
23.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SMART KEY ECU ASSEMBLY)
a.
A418954C32
1.5,0.25 1.917,0.5 0.417,0.25 1.281,1.854 1.531,1.354 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 1.198,1.854 1.375,2.073 0.177,0.219 10 false L
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the N155 certification ECU (smart key ECU assembly) connector.


h.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



i.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-3 (L) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

REPLACE SMART KEY ECU ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

24.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY OUTPUT CIRCUIT)
a.
C401043C42
0.396,0.667 0.833,0.927 0.438,0.26 2.427,1.719 2.156,1.052 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 2.396,1.76 2.854,1.948 0.458,0.188 10 false OUT 0.51,0.729 1,1.063 0.49,0.333 10 false M2
*a Component with harness connected
(Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Brake pedal released Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

25.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
25.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

26.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
26.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - ECM)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

27.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)
27.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SHIFT LOCK CONTROL UNIT ASSEMBLY)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

NG

28.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SMART KEY ECU ASSEMBLY)
28.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - SMART KEY ECU ASSEMBLY)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the N155 certification ECU (smart key ECU assembly) connector.


h.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



i.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

REPLACE SMART KEY ECU ASSEMBLY

NG

29.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
29.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the N155 certification ECU (smart key ECU assembly) connector.


h.

Disconnect the e4 rear combination light assembly LH connector.


i.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



j.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT))

Refer to "Left or right stop light does not illuminate" of problem symptoms table.

Click hereVehicle Exterior>LIGHTING (EXT)>LIGHTING SYSTEM (w/o Headlight ECU)>PROBLEM SYMPTOMS TABLE


NG

30.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
30.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the N155 certification ECU (smart key ECU assembly) connector.


h.

Disconnect the e4 rear combination light assembly LH connector.


i.

Disconnect the g2 rear combination light assembly RH connector.


j.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



k.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT))

Refer to "Left or right stop light does not illuminate" of problem symptoms table.

Click hereVehicle Exterior>LIGHTING (EXT)>LIGHTING SYSTEM (w/o Headlight ECU)>PROBLEM SYMPTOMS TABLE


NG

31.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY -CENTER STOP LIGHT ASSEMBLY)
31.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY -CENTER STOP LIGHT ASSEMBLY)
a.
A418954C35
1.5,0.25 1.917,0.5 0.417,0.25 1.01,1.833 1.24,1.344 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 1.604,0.292 2.063,0.49 0.458,0.198 10 false M2 0.781,1.823 1.198,2.021 0.417,0.198 10 false OUT
*a Front view of wire harness connector
(to Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

for 1GD-FTV:

Disconnect the A2 ECM connector.


e.

for 7GR-FKS:

Disconnect the N1 ECM connector.


f.

Disconnect the N161 shift lock control ECU (shift lock control unit assembly) connector.


g.

Disconnect the N155 certification ECU (smart key ECU assembly) connector.


h.

Disconnect the e4 rear combination light assembly LH connector.


i.

Disconnect the g2 rear combination light assembly RH connector.


j.

Disconnect the k1*1 or k4*2 center stop light assembly connector.

*1: for 8LED

*2: for 6LED



k.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



l.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-1 (OUT) - Body ground Always Below 1.5 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (CENTER STOP LIGHT ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR