RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0389080 SLIDE DOOR RAIL(except Wagon) A

DOOR / HATCH  SLIDE DOOR RAIL(except Wagon)  INSTALLATION  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

The procedure below is for the LH side.



PROCEDURE

Hide 67858J 1.INSTALL SLIDE DOOR RAIL PROTECTOR LH

HINT:

When installing the slide door rail protector LH, heat the center slide door rail sub-assembly LH and slide door rail protector LH using a heat light.

Item Temperature
Center Slide Door Rail Sub-assembly 40 to 60°C (104 to 140°F)
Slide Door Rail Protector LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C71
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the center slide door rail sub-assembly LH and slide door rail protector LH excessively.


a.

Clean the center slide door rail sub-assembly LH surface.

i.

Using a heat light, heat the center slide door rail sub-assembly LH surface.


ii.

Remove any remaining double-sided tape from the slide door rail protector LH.


iii.

Wipe off any tape adhesive residue with cleaner.



b.

Install a new slide door rail protector LH.

i.

Using a heat light, heat the center slide door rail sub-assembly LH and slide door rail protector LH.


ii.

Remove the release paper from the slide door rail protector LH.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.




c.
B541558C01
0.854,1.729 1.177,1.604 true 1.083,1.479 1.406,1.104 true 2.875,1.365 3.031,1.24 true 2.698,1.313 2.458,1.094 true 0.667,1.646 0.979,1.802 0.313,0.156 10 false *1 1.417,0.979 1.625,1.167 0.208,0.188 10 true *a 3.063,1.115 3.375,1.271 0.313,0.156 10 false *b 2.313,0.99 2.625,1.146 0.313,0.156 10 false *1
*1 Slide door rail protector LH
*a Cutout
*b R End
V100155

Double-sided Tape


Align the cutout of the front end of the slide door rail protector LH with the center slide door rail sub-assembly LH, align the end of the curve, set the slide door rail protector LH into place and install the slide door rail protector LH as shown in the illustration.

NOTICE:

Firmly press the slide door rail protector LH to attach it.



Hide 68304B 2.INSTALL CENTER SLIDE DOOR RAIL SUB-ASSEMBLY LH

a.
B541559C01
0,0 0,0 false
V113147

Install in this Direction (1)
V113148

Install in this Direction (2)


Insert the stud bolt at the front end of the center slide door rail LH in the direction (1) indicated by the arrow shown in the illustration.


b.

Insert the stud bolt at the rear end of the center slide door rail LH in the direction (2) indicated by the arrow shown in the illustration and install the center slide door rail LH.

NOTICE:

Do not damage the vehicle body with the slide door rail.



c.

Using a T40 "TORX" socket wrench, install the "TORX" screw.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)


d.

for Standard Roof:

i.

Install the 5 nuts.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)



e.

for High Roof:

i.

Install the 6 nuts.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)



Hide 68390A 3.INSTALL CENTER SLIDE DOOR HINGE ASSEMBLY LH

a.
B541560
0,0 0,0 false
V113147

Install in this Direction


Move the slide door to a position where the center slide door hinge assembly LH can be installed.

NOTICE:

Make sure not to contact the vehicle body with the slide door.



b.
B541561C01
0,0 0,0 false
V113147

Install in this Direction


Insert the slide door hinge into the slide door rail.

NOTICE:
·

Make sure not to contact the vehicle body with the slide door.

·

Do not damage the vehicle body with the center slide door hinge assembly LH.




c.
B541551

Install the center slide door hinge assembly LH with the 2 bolts.

Torque:
19.5 N*m (199 kgf*cm, 14 ft.*lbf)


Hide 11.INSTALL REAR SEAT ASSEMBLY LH

a.

for Folding Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Folding Type)>INSTALLATION


b.

for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest)>INSTALLATION


c.

for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest)>INSTALLATION


d.

for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt)>INSTALLATION


e.

for Commuter, 4-Passenger Seat:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 4-Passenger Seat)>INSTALLATION


f.

for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt)>INSTALLATION


g.

for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt)>INSTALLATION


h.

for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt)>INSTALLATION


i.

for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest)>INSTALLATION


j.

for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest)>INSTALLATION


Hide 12.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Rear Curtain Shield Airbag)

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>INSTALLATION

Hide 13. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL (w/ Rear Curtain Shield Airbag)

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE

HINT:

When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is usel.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART