Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.
Use the same procedure for RHD and LHD vehicles.
The procedure listed below is for LHD vehicles.
Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
62740A
1.CLEAN REAR SIDE WINDOW ASSEMBLY LH
When reusing the rear side window assembly LH:
w/o Ceramic Notch:
Put matchmarks around the rear side window clip LH and quarter window glass spacer.
| *a | Backside | *b | Matchmark |
Using a gasket scraper, remove any remaining, spacer, moulding, adhesive dam, double-sided tape and adhesive residue from the rear side window assembly LH.
Be careful not to damage the rear side window glass sub-assembly LH.
w/o Ceramic Notch:
Be careful not to erase the matchmarks when cleaning.
Clean the outer circumference of the rear side window assembly LH with a non-residue solvent.
Do not touch the rear side window assembly LH surface after cleaning it.
Even if using a new rear side window assembly LH, clean the rear side window assembly LH with a non-residue solvent.
2.INSTALL NO. 1 QUARTER PANEL SPACER
Install 2 new No. 1 quarter panel spacers to the body as shown in the illustration.
62785C
3.INSTALL QUARTER WINDOW GLASS SPACER
Using a brush or sponge, apply glass primer to the quarter window glass spacer installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new quarter window glass spacer.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
w/ Ceramic Notch:
Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
w/o Ceramic Notch:
Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
62775J
4.INSTALL REAR SIDE WINDOW CLIP LH
Using a brush or sponge, apply the glass primer to the rear side window clip LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new rear side window clip LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
w/ Ceramic Notch:
Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 22.9 mm (0.902 in.) |
| b | 23.1 mm (0.909 in.) |
w/o Ceramic Notch:
Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 22.9 mm (0.902 in.) |
| b | 23.1 mm (0.909 in.) |
62267H
5.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
| Area | Dimension |
|---|---|
| a | 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.) |
62267P
6.INSTALL NO. 2 REAR SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 2 rear side window adhesive dam LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 2 rear side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 2 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | R End |
| Area | Dimension |
|---|---|
| a | 8.0 mm (0.315 in.) |
62267H
7.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
| Area | Dimension |
|---|---|
| a | 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.) |
62740A
8.INSTALL REAR SIDE WINDOW ASSEMBLY LH
Clean and shape the contact surface of the vehicle body.
| *a | Vehicle Body |
|
Adhesive |
Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.
| Area | Dimension |
|---|---|
| a | 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) |
Be careful not to damage the vehicle body.
Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.
Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
Even if all of the adhesive has been removed, clean the vehicle body.
Position the rear side window assembly LH.
Using suction cups, place the rear side window assembly LH in the correct position.
Check that the entire contact surface of the glass rim is perfectly even.
| *a | Matchmarks |
When using a new rear side window assembly LH:
Place matchmarks on the rear side window assembly LH and vehicle body at the locations indicated in the illustration.
Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.
Check that the rear side window clip LH is attached to the vehicle body correctly.
When reusing a rear side window assembly LH, check the position of the matchmarks and make adjustments.
Using suction cups, remove the rear side window assembly LH.
Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.
Do not apply too much primer.
Do not apply primer to the adhesive.
When applying the primer, take care of the seams of the panel and spot welds.
Using a brush or sponge, apply the glass primer as shown in the illustration.
| *a | Backside | - | - |
|
Glass Primer | - | - |
Do not apply too much primer.
| Area | Dimension |
|---|---|
| a | 9.0 mm (0.354 in.) |
| b | 17 mm (0.669 in.) |
| c | 13.1 mm (0.516 in.) |
| d | 49 mm (1.93 in.) |
| e | 22.5 mm (0.886 in.) |
| f | 11.5 mm (0.453 in.) |
| g | 37.6 mm (1.48 in.) |
| *a | Sealer Gun |
| *b | Nozzle |
|
Adhesive |
Cut off the tip of the cartridge nozzle as shown in the illustration.
| Area | Dimension |
|---|---|
| a | 12 mm (0.472 in.) to 15 mm (0.591 in.) |
| b | 8.0 mm (0.315 in.) to 11 mm (0.433 in.) |
Load the sealer gun with the cartridge.
Apply adhesive to the glass as shown in the illustration.
| *a | Backside | *b | Adhesive Positioning Center |
| *c | Ceramic Notch | - | - |
|
Adhesive | - | - |
Allow the primer to dry for 3 minutes or more.
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
| Area | Dimension |
|---|---|
| a | 17.6 mm (0.693 in.) |
| b | 53.5 mm (2.11 in.) |
| c | 27 mm (1.06 in.) |
| d | 8.0 mm (0.315 in.) |
| e | 16 mm (0.630 in.) |
| f | 42.1 mm (1.66 in.) |
| *a | Matchmarks |
Install the rear side window assembly LH to the vehicle body.
Using suction cups, position the rear side window assembly LH so that the matchmarks are aligned.
Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.
Check that the rear side window clip LH is attached to the vehicle body correctly.
Press it in gently along the rim.
Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.
Using a gasket scraper, remove any excess or protruding adhesive.
Apply adhesive up to the edge of the rear side window assembly LH.
Hold the rear side window assembly LH using protective tape until the applied adhesive becomes hard.
Do not drive the vehicle for the time described in the table below.
| Temperature | Minimum Time Prior to Driving Vehicle |
|---|---|
| 35°C (95°F) | 1 hour and 30 minutes |
| 20°C (68°F) | 5 hours |
| 5°C (41°F) | 24 hours |
62137G
9.INSTALL SIDE WINDOW PANEL REINFORCE (w/ Rear Air Conditioning System, for RH Side)
Attach the guide.
Install the side window panel reinforce with the 2 bolts.
88566C
10.INSTALL NO. 3 COOLER AIR DUCT (w/ Rear Air Conditioning System, for RH Side)
Install the No. 3 cooler air duct with the 3 clips.
88566B
11.INSTALL NO. 2 COOLER AIR DUCT (w/ Rear Air Conditioning System, for RH Side)
88892Q
12.INSTALL COOLER PLATE (w/ Rear Air Conditioning System, for RH Side)
62170E
13.INSTALL REAR CURTAIN SHIELD AIRBAG ASSEMBLY RH (w/ Curtain Shield Airbag, for RH Side)
Use the same procedure described for the LH side.
14.INSTALL ROOF HEADLINING ASSEMBLY (w/ Rear Air Conditioning System, for RH Side)
62460A
15.INSTALL REAR ROOF SIDE RAIL GARNISH ASSEMBLY LH
62472D
16.INSTALL REAR UPPER PILLAR GARNISH LH
62639A
17.INSTALL QUARTER PILLAR GARNISH LH
62520B
18.INSTALL QUARTER TRIM PANEL ASSEMBLY LH
67872A
19.INSTALL NO. 1 SLIDE DOOR WEATHERSTRIP LH
Use the same procedure described for the RH side.
Pull back the No. 1 slide door weatherstrip LH so that the rear quarter trim board assembly LH can be removed.
73370E
20.INSTALL REAR SEAT OUTER BELT ASSEMBLY LH (w/ Seat Belt)
67935
21.INSTALL BACK DOOR SCUFF PLATE
67918D
22.INSTALL REAR DOOR SCUFF PLATE LH
Use the same procedure described for the RH side.
73233
23.INSTALL OUTER LAP BELT ANCHOR COVER
24.INSTALL REAR SEAT ASSEMBLY LH
for Manual Captain Seat:
for Power Captain Seat:
for 60/40 Split Seat Type 40 Side:
25. CHECK FOR LEAK AND REPAIR
Conduct a leak test after the adhesive has completely hardened.
Seal any leaks with auto glass sealer.
Remove the protective tape and matchmark.
26.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
27. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
28.PERFORM DIAGNOSTIC SYSTEM CHECK
29.CHECK SRS WARNING LIGHT
30.PERFORM SYSTEM INITIALIZATION AND CALIBRATION