RM35X0E _59 Vehicle Exterior _079318 WINDOW / GLASS _0400030 REAR SIDE WINDOW GLASS(for Wagon) A

WINDOW / GLASS  REAR SIDE WINDOW GLASS(for Wagon)  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.


HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 62740A 1.CLEAN REAR SIDE WINDOW ASSEMBLY LH

a.

When reusing the rear side window assembly LH:

i.

w/o Ceramic Notch:

Put matchmarks around the rear side window clip LH and quarter window glass spacer.

B660514C01
0.958,0.583 1.104,0.781 1.104,0.781 0.927,0.969 false 0.51,0.958 0.354,0.771 0.354,0.771 0.51,0.583 false 0.521,1.865 0.75,1.698 0.75,1.698 0.948,1.875 false 6.177,1.208 6.052,1.031 6.052,1.031 6.167,0.854 false 6.635,1.24 6.781,1.031 6.781,1.031 6.615,0.844 false 0.542,2.313 0.74,2.469 0.74,2.469 0.917,2.323 false 0.188,0.688 0.5,0.885 0.313,0.198 10 false *b 1.125,0.698 1.438,0.896 0.313,0.198 10 false *b 6.813,0.938 7.094,1.146 0.281,0.208 10 false *b 5.865,0.948 6.177,1.146 0.313,0.198 10 false *b 0.677,1.531 0.99,1.729 0.313,0.198 10 false *b 0.656,2.479 0.865,2.677 0.208,0.198 10 true *b 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a
*a Backside *b Matchmark



ii.
B149736

Using a gasket scraper, remove any remaining, spacer, moulding, adhesive dam, double-sided tape and adhesive residue from the rear side window assembly LH.

NOTICE:
·

Be careful not to damage the rear side window glass sub-assembly LH.

·

w/o Ceramic Notch:

Be careful not to erase the matchmarks when cleaning.





b.

Clean the outer circumference of the rear side window assembly LH with a non-residue solvent.

NOTICE:
·

Do not touch the rear side window assembly LH surface after cleaning it.

·

Even if using a new rear side window assembly LH, clean the rear side window assembly LH with a non-residue solvent.




Hide 2.INSTALL NO. 1 QUARTER PANEL SPACER

a.
B541119

Install 2 new No. 1 quarter panel spacers to the body as shown in the illustration.


Hide 62785C 3.INSTALL QUARTER WINDOW GLASS SPACER

a.

Using a brush or sponge, apply glass primer to the quarter window glass spacer installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new quarter window glass spacer.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

w/ Ceramic Notch:

i.

Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.

B541120C01
0.938,1.229 0.667,1.427 false 6.479,1.396 6.26,1.25 false 0.083,0.094 0.396,0.292 0.313,0.198 10 false *a 0.51,1.417 0.823,1.615 0.313,0.198 10 false *b 6.521,1.385 6.833,1.583 0.313,0.198 10 false *b
*a Backside *b Ceramic Notch


NOTICE:

Allow the primer to dry for 3 minutes or more.




d.

w/o Ceramic Notch:

i.

Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.

B659837C01
0.958,0.583 1.104,0.781 1.104,0.781 0.927,0.969 false 0.51,0.958 0.354,0.771 0.354,0.771 0.51,0.583 false 6.177,1.208 6.052,1.031 6.052,1.031 6.167,0.854 false 6.635,1.24 6.781,1.031 6.781,1.031 6.615,0.844 false 0.188,0.688 0.5,0.885 0.313,0.198 10 false *b 1.125,0.698 1.438,0.896 0.313,0.198 10 false *b 6.813,0.938 7.094,1.146 0.281,0.208 10 false *b 5.865,0.948 6.177,1.146 0.313,0.198 10 false *b 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a
*a Backside *b Matchmark


NOTICE:

Allow the primer to dry for 3 minutes or more.




Hide 62775J 4.INSTALL REAR SIDE WINDOW CLIP LH

a.

Using a brush or sponge, apply the glass primer to the rear side window clip LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new rear side window clip LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

w/ Ceramic Notch:

i.

Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.

B541121C01
0.865,0.979 1.031,1.146 true 6.115,1.063 6.302,0.854 false 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.708,0.833 1.021,0.99 0.313,0.156 10 false *b 6.344,0.781 6.656,0.938 0.313,0.156 10 false *b 6.531,1.063 6.688,1.26 0.156,0.198 10 false a 6.354,1.531 6.51,1.729 0.156,0.198 10 false b
*a Backside *b Ceramic Notch


NOTICE:

Allow the primer to dry for 3 minutes or more.


Standard Dimension:
Area Dimension
a 22.9 mm (0.902 in.)
b 23.1 mm (0.909 in.)




d.

w/o Ceramic Notch:

i.

Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.

B660515C01
0.635,1.156 0.865,1.01 0.865,1.01 1.063,1.156 true 0.646,1.635 0.833,1.792 0.833,1.792 1.031,1.625 false 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.781,0.833 1.094,0.99 0.313,0.156 10 false *b 6.552,0.979 6.708,1.177 0.156,0.198 10 false a 6.333,1.552 6.49,1.75 0.156,0.198 10 false b 6.552,1.385 6.708,1.583 0.156,0.198 10 false a 0.74,1.823 0.948,2.01 0.208,0.188 10 true *b
*a Backside *b Matchmark


NOTICE:

Allow the primer to dry for 3 minutes or more.


Standard Dimension:
Area Dimension
a 22.9 mm (0.902 in.)
b 23.1 mm (0.909 in.)




Hide 62267H 5.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH

a.

Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.

B543865C01
1.656,0.854 1.302,0.99 1.302,0.99 0.885,0.844 true 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 1.229,1.063 1.542,1.219 0.313,0.156 10 false *b 2.75,0.26 2.906,0.458 0.156,0.198 10 false A 2.74,1.115 2.896,1.313 0.156,0.198 10 false A 5.656,0.573 6.281,0.802 0.625,0.229 10 false A-A 6.427,1.042 6.583,1.24 0.156,0.198 10 false a
*a Backside *b Ceramic Notch


Standard Dimension:
Area Dimension
a 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.)



Hide 62267P 6.INSTALL NO. 2 REAR SIDE WINDOW ADHESIVE DAM LH

a.

Using a brush or sponge, apply the glass primer to the No. 2 rear side window adhesive dam LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new No. 2 rear side window adhesive dam LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

Install the No. 2 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.

B543866C01
5.063,0.677 5.25,0.531 true 5.24,2.396 5.063,2.229 true 0.094,0.094 0.406,0.25 0.313,0.156 10 false *a 5.948,0.958 6.333,1.177 0.385,0.219 10 false A-A 3.656,1.323 3.813,1.521 0.156,0.198 10 false A 4.469,1.333 4.625,1.531 0.156,0.198 10 false A 6.271,1.896 6.427,2.094 0.156,0.198 10 false a 5.271,0.406 5.583,0.604 0.313,0.198 10 false *b 5.26,2.375 5.573,2.573 0.313,0.198 10 false *b
*a Backside *b R End


Standard Dimension:
Area Dimension
a 8.0 mm (0.315 in.)



Hide 62267H 7.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH

a.

Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.

B543867C01
1.708,1.958 1.271,1.75 1.271,1.75 0.813,1.958 true 0.083,0.052 0.396,0.208 0.313,0.156 10 false *a 1.188,1.542 1.5,1.698 0.313,0.156 10 false *b 2.74,1.552 2.958,1.792 0.219,0.24 10 false A 6.521,1.5 6.833,1.656 0.313,0.156 10 false a 2.74,2.323 2.958,2.563 0.219,0.24 10 false A 5.688,0.573 6.281,0.813 0.594,0.24 10 false A-A
*a Backside *b Ceramic Notch


Standard Dimension:
Area Dimension
a 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.)



Hide 62740A 8.INSTALL REAR SIDE WINDOW ASSEMBLY LH

a.

Clean and shape the contact surface of the vehicle body.

i.
B541109C01
0.76,0.792 1.219,0.479 false 1.26,0.333 1.573,0.49 0.313,0.156 10 false *a 3.083,1.646 3.219,1.844 0.135,0.198 10 false a
*a Vehicle Body
V100155

Adhesive


Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:
Area Dimension
a 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)


NOTICE:

Be careful not to damage the vehicle body.


HINT:

Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.



ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:

Even if all of the adhesive has been removed, clean the vehicle body.




b.

Position the rear side window assembly LH.

i.

Using suction cups, place the rear side window assembly LH in the correct position.


ii.

Check that the entire contact surface of the glass rim is perfectly even.


iii.
B541117C01
1.646,0.375 2.063,0.177 2.063,0.177 1.635,0.813 true 2.146,0.083 2.458,0.281 0.313,0.198 10 false *a
*a Matchmarks


When using a new rear side window assembly LH:

Place matchmarks on the rear side window assembly LH and vehicle body at the locations indicated in the illustration.

NOTICE:
·

Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.

·

Check that the rear side window clip LH is attached to the vehicle body correctly.



HINT:

When reusing a rear side window assembly LH, check the position of the matchmarks and make adjustments.



iv.

Using suction cups, remove the rear side window assembly LH.


v.

Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.

NOTICE:
·

Do not apply too much primer.

·

Do not apply primer to the adhesive.

·

When applying the primer, take care of the seams of the panel and spot welds.




vi.

Using a brush or sponge, apply the glass primer as shown in the illustration.

B541122C01
0.083,0.094 0.396,0.292 0.313,0.198 10 false *a 3.542,0.104 4,0.302 0.458,0.198 10 false A-A 4.99,0.104 5.448,0.302 0.458,0.198 10 false B-B 4.979,1.125 5.438,1.323 0.458,0.198 10 false C-C 4.99,2.125 5.448,2.323 0.458,0.198 10 false D-D 2.573,0.927 2.854,1.125 0.281,0.198 10 false A 2.594,1.594 2.875,1.792 0.281,0.198 10 false A 0.906,2.167 1.188,2.365 0.281,0.198 10 true B 0.208,2.156 0.49,2.354 0.281,0.198 10 false B 0.188,2.427 0.406,2.656 0.219,0.229 10 false C 0.844,2.542 1.021,2.75 0.177,0.208 10 true C 2.521,3.208 2.74,3.438 0.219,0.229 10 false D 2.521,2.521 2.74,2.75 0.219,0.229 10 false D 4.146,0.24 4.302,0.438 0.156,0.198 10 false a 6.052,2.031 6.208,2.229 0.156,0.198 10 false a 5.615,1.188 5.771,1.385 0.156,0.198 10 false b 4.604,0.24 4.76,0.438 0.156,0.198 10 false c 6.344,0.281 6.5,0.479 0.156,0.198 10 false d 6.521,2.063 6.677,2.26 0.156,0.198 10 false f 6.313,1.177 6.469,1.375 0.156,0.198 10 false e 4.354,2.125 4.573,2.354 0.219,0.229 10 false E 3.615,2.125 3.833,2.354 0.219,0.229 10 false E 4.979,2.906 5.438,3.104 0.458,0.198 10 false E-E 5.719,0.26 5.875,0.458 0.156,0.198 10 false a 5.74,2.844 5.896,3.042 0.156,0.198 10 false a 6.323,2.865 6.479,3.063 0.156,0.198 10 false g
*a Backside - -
V100155

Glass Primer - -


NOTICE:

Do not apply too much primer.


Standard Dimension:
Area Dimension
a 9.0 mm (0.354 in.)
b 17 mm (0.669 in.)
c 13.1 mm (0.516 in.)
d 49 mm (1.93 in.)
e 22.5 mm (0.886 in.)
f 11.5 mm (0.453 in.)
g 37.6 mm (1.48 in.)



vii.
B214800C84
1.354,0.583 1.177,0.479 false 2.917,0.375 2.521,0.542 true 0.583,0.667 0.74,0.854 0.156,0.188 10 false a 1.271,1.448 1.417,1.635 0.146,0.188 10 false a 1.125,0.865 1.25,1.063 0.125,0.198 10 false b 0.771,1.031 0.917,1.177 0.146,0.146 10 false b 1.406,0.531 1.604,0.698 0.198,0.167 10 false *b 2.979,0.302 3.177,0.469 0.198,0.167 10 false *a
*a Sealer Gun
*b Nozzle
V100155

Adhesive


Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:
Area Dimension
a 12 mm (0.472 in.) to 15 mm (0.591 in.)
b 8.0 mm (0.315 in.) to 11 mm (0.433 in.)



viii.

Load the sealer gun with the cartridge.


ix.

Apply adhesive to the glass as shown in the illustration.

B553558C01
3.115,3.417 2.896,3.833 true 3.552,3.417 3.802,3.833 true 4.24,1.25 4.448,1.583 true 5.823,1.25 6.052,1.531 true 5.521,2.281 5.802,2.5 5.802,2.5 5.813,2.271 true 6.146,3.115 6.406,2.948 true 5.833,3.958 6.063,4.24 true 0.146,0.156 0.458,0.354 0.313,0.198 10 false *a 2.49,1.417 2.646,1.615 0.156,0.198 10 false A 2.479,2.094 2.635,2.292 0.156,0.198 10 false A 3.469,2.5 3.625,2.698 0.156,0.198 10 false E 4.208,2.542 4.365,2.74 0.156,0.198 10 false E 2.427,3.042 2.635,3.24 0.208,0.198 10 false D 2.438,3.646 2.646,3.844 0.208,0.198 10 false D 0.833,2.563 0.99,2.75 0.156,0.188 10 true B 0.125,2.542 0.281,2.729 0.156,0.188 10 false B 0.719,3.094 0.875,3.281 0.156,0.188 10 true C 0.104,2.969 0.229,3.156 0.125,0.188 10 false C 2.781,3.844 3.094,4.042 0.313,0.198 10 false *b 3.844,3.906 4.156,4.104 0.313,0.198 10 false *c 4.51,0.573 4.719,0.771 0.208,0.198 10 false a 6.271,0.573 6.427,0.771 0.156,0.198 10 false b 6.25,1.604 6.406,1.802 0.156,0.198 10 false c 5.615,1.563 5.771,1.76 0.156,0.198 10 false d 6.458,2.438 6.615,2.635 0.156,0.198 10 false e 6.281,3.292 6.438,3.49 0.156,0.198 10 false f 3.5,0.552 3.958,0.75 0.458,0.198 10 false A-A 5.24,0.521 5.698,0.719 0.458,0.198 10 false B-B 4.99,1.583 5.448,1.781 0.458,0.198 10 false C-C 5.469,2.615 5.927,2.813 0.458,0.198 10 false D-D 5.083,3.406 5.542,3.604 0.458,0.198 10 false E-E 4.479,1.583 4.792,1.781 0.313,0.198 10 false *b 6.115,1.469 6.427,1.667 0.313,0.198 10 false *b 5.854,2.479 6.167,2.677 0.313,0.198 10 false *b 6.063,4.24 6.375,4.438 0.313,0.198 10 false *b 6.458,2.771 6.771,2.969 0.313,0.198 10 false *b
*a Backside *b Adhesive Positioning Center
*c Ceramic Notch - -
V100155

Adhesive - -


NOTICE:

Allow the primer to dry for 3 minutes or more.


Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent


Standard Dimension:
Area Dimension
a 17.6 mm (0.693 in.)
b 53.5 mm (2.11 in.)
c 27 mm (1.06 in.)
d 8.0 mm (0.315 in.)
e 16 mm (0.630 in.)
f 42.1 mm (1.66 in.)




c.
B541117C01
1.646,0.375 2.063,0.177 2.063,0.177 1.635,0.813 true 2.146,0.083 2.458,0.281 0.313,0.198 10 false *a
*a Matchmarks


Install the rear side window assembly LH to the vehicle body.

i.

Using suction cups, position the rear side window assembly LH so that the matchmarks are aligned.

NOTICE:
·

Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.

·

Check that the rear side window clip LH is attached to the vehicle body correctly.




ii.

Press it in gently along the rim.

HINT:

Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.



iii.

Using a gasket scraper, remove any excess or protruding adhesive.

NOTICE:

Apply adhesive up to the edge of the rear side window assembly LH.



iv.

Hold the rear side window assembly LH using protective tape until the applied adhesive becomes hard.

NOTICE:

Do not drive the vehicle for the time described in the table below.


Minimum Time:
Temperature Minimum Time Prior to Driving Vehicle
35°C (95°F) 1 hour and 30 minutes
20°C (68°F) 5 hours
5°C (41°F) 24 hours




Hide 62137G 9.INSTALL SIDE WINDOW PANEL REINFORCE (w/ Rear Air Conditioning System, for RH Side)

a.
B554277

Attach the guide.


b.

Install the side window panel reinforce with the 2 bolts.


Hide 88566C 10.INSTALL NO. 3 COOLER AIR DUCT (w/ Rear Air Conditioning System, for RH Side)

a.
B554276

Install the No. 3 cooler air duct with the 3 clips.


Hide 88566B 11.INSTALL NO. 2 COOLER AIR DUCT (w/ Rear Air Conditioning System, for RH Side)

Hide 62170E 13.INSTALL REAR CURTAIN SHIELD AIRBAG ASSEMBLY RH (w/ Curtain Shield Airbag, for RH Side)

Hide 14.INSTALL ROOF HEADLINING ASSEMBLY (w/ Rear Air Conditioning System, for RH Side)

Hide 67872A 19.INSTALL NO. 1 SLIDE DOOR WEATHERSTRIP LH

HINT:
·

Use the same procedure described for the RH side.

·

Pull back the No. 1 slide door weatherstrip LH so that the rear quarter trim board assembly LH can be removed.

Click hereVehicle Exterior>DOOR / HATCH>REAR DOOR OPENING TRIM WEATHERSTRIP (for Wagon)>INSTALLATION



Hide 25. CHECK FOR LEAK AND REPAIR

a.

Conduct a leak test after the adhesive has completely hardened.


b.

Seal any leaks with auto glass sealer.


c.

Remove the protective tape and matchmark.


Hide 27. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL