Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.
Use the same procedure for RHD and LHD vehicles.
The procedure listed below is for LHD vehicles.
Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
The No. 2 emergency hammer caution label (Type B) is only on the LH side.
62740A
1.CLEAN REAR SIDE WINDOW ASSEMBLY LH
When reusing the rear side window assembly LH:
w/o Ceramic Notch, for Standard Roof:
Put matchmarks around the rear side window clip LH and quarter window glass spacer.
| *a | Backside | *b | Matchmark |
w/o Ceramic Notch, for High roof:
Put matchmarks around the rear side window clip LH and quarter window glass spacer.
| *a | Backside | *b | Matchmark |
Using a gasket scraper, remove any remaining, spacer, moulding, adhesive dam, double-sided tape and adhesive residue from the rear side window assembly LH.
Be careful not to damage the rear side window glass sub-assembly LH.
w/o Ceramic Notch:
Be careful not to erase the matchmarks when cleaning.
Clean the outer circumference of the rear side window assembly LH with a non-residue solvent.
Do not touch the rear side window assembly LH surface after cleaning it.
Even if using a new rear side window assembly LH, clean the rear side window assembly LH with a non-residue solvent.
2.INSTALL NO. 1 QUARTER PANEL SPACER
Install 2 new No. 1 quarter panel spacers to the body as shown in the illustration.
62785C
3.INSTALL QUARTER WINDOW GLASS SPACER
Using a brush or sponge, apply glass primer to the quarter window glass spacer installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new quarter window glass spacer.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
w/ Ceramic Notch:
Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
w/o Ceramic Notch:
Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
62775J
4.INSTALL REAR SIDE WINDOW CLIP LH
Using a brush or sponge, apply the glass primer to the rear side window clip LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new rear side window clip LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
for Standard Roof:
w/ Ceramic Notch:
Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 22.9 mm (0.902 in.) |
| b | 23.1 mm (0.909 in.) |
w/o Ceramic Notch:
Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 22.9 mm (0.902 in.) |
| b | 23.1 mm (0.909 in.) |
for High Roof:
w/ Ceramic Notch:
Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 22.8 mm (0.898 in.) |
| b | 23.1 mm (0.909 in.) |
w/o Ceramic Notch:
Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 22.8 mm (0.898 in.) |
| b | 23.1 mm (0.909 in.) |
62267H
5.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
| Area | Dimension |
|---|---|
| a | 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.) |
62267P
6.INSTALL NO. 2 REAR SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 2 rear side window adhesive dam LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 2 rear side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 2 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | R End |
| Area | Dimension |
|---|---|
| a | 8.0 mm (0.315 in.) |
62267H
7.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH (except Slide Glass Type)
Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
| Area | Dimension |
|---|---|
| a | 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.) |
74526D
8.INSTALL NO. 2 EMERGENCY HAMMER CAUTION LABEL (w/ Back Window Glass Hammer Assembly)
Perform the following procedures if replacing any No. 2 emergency hammer caution label.
The No. 2 emergency hammer caution label (Type B) is only on the LH side.
for Type A:
Apply the No. 2 emergency hammer caution label to the inner and outer sides of the rear side window glass assembly LH as shown in the illustration.
| *A | Inner Side | *B | Outer Side |
| *1 | No. 2 Emergency Hammer Caution Label | - | - |
| *a | Ceramic Line | *b | Ceramic Notch |
|
Front Side | - | - |
| Area | Dimension |
|---|---|
| a | 160 mm (0.525 ft.) |
| b | 180 mm (0.590 ft.) |
for Type B:
Apply the No. 2 emergency hammer caution label to the inner sides of the rear side window glass assembly LH as shown in the illustration.
| *A | Inner Side | - | - |
| *1 | No. 2 Emergency Hammer Caution Label | *2 | No. 1 Rear Side Window Adhesive Dam LH |
| *a | Ceramic Line | - | - |
|
Front Side | - | - |
| Area | Dimension |
|---|---|
| a | 115 mm (4.53 in.) |
62740A
9.INSTALL REAR SIDE WINDOW ASSEMBLY LH
Clean and shape the contact surface of the vehicle body.
| *a | Vehicle Body |
|
Adhesive |
Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.
| Area | Dimension |
|---|---|
| a | 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) |
Be careful not to damage the vehicle body.
Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.
Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
Even if all of the adhesive has been removed, clean the vehicle body.
Position the rear side window assembly LH.
Using suction cups, place the rear side window assembly LH in the correct position.
Check that the entire contact surface of the glass rim is perfectly even.
| *a | Matchmarks |
When using a new rear side window assembly LH:
Place matchmarks on the rear side window assembly LH and vehicle body at the locations indicated in the illustration.
Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.
Check that the rear side window clip LH is attached to the vehicle body correctly.
When reusing a rear side window assembly LH, check the position of the matchmarks and make adjustments.
Using suction cups, remove the rear side window assembly LH.
Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.
Do not apply too much primer.
Do not apply primer to the adhesive.
When applying the primer, take care of the seams of the panel and spot welds.
Using a brush or sponge, apply the glass primer as shown in the illustration.
for Standard Roof:
| *a | Backside | - | - |
|
Glass Primer | - | - |
Do not apply too much primer.
| Area | Dimension |
|---|---|
| a | 9.0 mm (0.354 in.) |
| b | 17 mm (0.669 in.) |
| c | 13.1 mm (0.516 in.) |
| d | 49 mm (1.93 in.) |
| e | 22.5 mm (0.886 in.) |
| f | 11.5 mm (0.453 in.) |
| g | 37.6 mm (1.48 in.) |
for High Roof:
| *a | Backside | - | - |
|
Glass Primer | - | - |
Do not apply too much primer.
| Area | Dimension |
|---|---|
| a | 9.0 mm (0.354 in.) |
| b | 17 mm (0.669 in.) |
| c | 13.1 mm (0.516 in.) |
| d | 11.5 mm (0.453 in.) |
| e | 10.7 mm (0.421 in.) |
| *a | Sealer Gun |
| *b | Nozzle |
|
Adhesive |
Cut off the tip of the cartridge nozzle as shown in the illustration.
| Area | Dimension |
|---|---|
| a | 12 mm (0.472 in.) to 15 mm (0.591 in.) |
| b | 8.0 mm (0.315 in.) to 11 mm (0.433 in.) |
Load the sealer gun with the cartridge.
Apply adhesive to the glass as shown in the illustration.
for Standard Roof:
| *A | for Slide Glass Type | - | - |
| *1 | EPT Sealer | - | - |
| *a | Backside | *b | Adhesive Positioning Center |
| *c | Ceramic Notch | - | - |
|
Adhesive | - | - |
Allow the primer to dry for 3 minutes or more.
Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).
Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
| Area | Dimension |
|---|---|
| a | 17.6 mm (0.693 in.) |
| b | 53.5 mm (2.11 in.) |
| c | 27 mm (1.06 in.) |
| d | 8.0 mm (0.315 in.) |
| e | 16 mm (0.630 in.) |
| f | 42.1 mm (1.66 in.) |
| g | 10.3 mm (0.406 in.) |
| h | 12 mm (0.472 in.) |
for High Roof:
| *a | Backside | *b | Adhesive Positioning Center |
| *c | Ceramic Notch | - | - |
|
Adhesive | - | - |
Allow the primer to dry for 3 minutes or more.
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
| Area | Dimension |
|---|---|
| a | 17.6 mm (0.693 in.) |
| b | 16 mm (0.630 in.) |
| c | 15.2 mm (0.598 in.) |
| d | 8.0 mm (0.315 in.) |
for High Roof:
| *A | for Slide Glass Type | - | - |
| *1 | EPT Sealer | - | - |
| *a | Backside | *b | Adhesive Positioning Center |
| *c | Ceramic Notch | - | - |
|
Adhesive | - | - |
Allow the primer to dry for 3 minutes or more.
Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).
Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
| Area | Dimension |
|---|---|
| a | 17.6 mm (0.693 in.) |
| b | 16 mm (0.630 in.) |
| c | 15.2 mm (0.598 in.) |
| d | 8.0 mm (0.315 in.) |
| e | 10.3 mm (0.406 in.) |
| f | 12 mm (0.472 in.) |
| *a | Matchmarks |
Install the rear side window assembly LH to the vehicle body.
Using suction cups, position the rear side window assembly LH so that the matchmarks are aligned.
Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.
Check that the rear side window clip LH is attached to the vehicle body correctly.
Press it in gently along the rim.
Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.
Using a gasket scraper, remove any excess or protruding adhesive.
Apply adhesive up to the edge of the rear side window assembly LH.
Hold the rear side window assembly LH using protective tape until the applied adhesive becomes hard.
Do not drive the vehicle for the time described in the table below.
| Temperature | Minimum Time Prior to Driving Vehicle |
|---|---|
| 35°C (95°F) | 1 hour and 30 minutes |
| 20°C (68°F) | 5 hours |
| 5°C (41°F) | 24 hours |
63320E
10.INSTALL REAR ROOF HEADLINING ASSEMBLY (for Semi-trim, for High Roof, w/ Rear Air Duct)
62440D
11.INSTALL FRONT ROOF SIDE RAIL GARNISH ASSEMBLY LH (for Full-trim, w/ Rear Door)
62460A
12.INSTALL REAR ROOF SIDE RAIL GARNISH ASSEMBLY LH (for Full-trim)
62639A
13.INSTALL QUARTER PILLAR GARNISH LH (for Full-trim, for High Roof)
74708
14.INSTALL NO. 2 HAND GRIP FRAME SUB-ASSEMBLY (for Full-trim, w/ Hand Rail)
74733
15.INSTALL NO. 1 HAND GRIP COVER (for RHD, w/ Hand Rail)
62472D
16.INSTALL REAR UPPER PILLAR GARNISH LH (for Full-trim)
62620K
17.INSTALL SIDE TRIM BOARD ASSEMBLY LH (for Full-trim, for High Roof)
62640M
18.INSTALL REAR QUARTER TRIM BOARD ASSEMBLY LH (for Full-trim)
67935
19.INSTALL BACK DOOR SCUFF PLATE (for Full-trim)
58777A
20.INSTALL TOOL BAG HOLDER (for Full-trim)
73370E
21.INSTALL REAR SEAT OUTER BELT ASSEMBLY LH (for Full-trim, w/ Seat Belt)
73220
22.INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH (FLOOR ANCHOR) (for Full-trim)
73233
23.INSTALL OUTER LAP BELT ANCHOR COVER (for Full-trim)
67872A
24.INSTALL NO. 1 SLIDE DOOR WEATHERSTRIP LH (for Full-trim, for High Roof, w/ Rear Door)
Use the same procedure for the quarter pillar garnish RH.
67918D
25.INSTALL REAR DOOR SCUFF PLATE LH (for Full-trim, w/ Rear Door)
Use the same procedure for the quarter pillar garnish RH.
26.INSTALL REAR SEAT ASSEMBLY LH
for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest:
for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest:
for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt:
for Commuter, 4-Passenger Seat:
for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt:
for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt:
for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt:
for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest:
for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest:
27. CHECK FOR LEAK AND REPAIR
Conduct a leak test after the adhesive has completely hardened.
Seal any leaks with auto glass sealer.
Remove the protective tape and matchmark.