RM35X0E _59 Vehicle Exterior _079318 WINDOW / GLASS _0384722 REAR SIDE WINDOW GLASS(except Wagon) A

WINDOW / GLASS  REAR SIDE WINDOW GLASS(except Wagon)  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.


HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

The No. 2 emergency hammer caution label (Type B) is only on the LH side.



PROCEDURE

Hide 62740A 1.CLEAN REAR SIDE WINDOW ASSEMBLY LH

a.

When reusing the rear side window assembly LH:

i.

w/o Ceramic Notch, for Standard Roof:

Put matchmarks around the rear side window clip LH and quarter window glass spacer.

B660516C01
1,0.604 1.146,0.802 1.146,0.802 0.969,0.99 false 0.563,0.958 0.406,0.771 0.406,0.771 0.563,0.583 false 0.573,1.854 0.823,1.708 0.823,1.708 1.031,1.865 false 6.188,1.219 6.063,1.042 6.063,1.042 6.177,0.865 false 6.635,1.24 6.781,1.031 6.781,1.031 6.615,0.844 false 0.615,2.313 0.792,2.458 0.792,2.458 0.99,2.323 false 0.229,0.688 0.542,0.885 0.313,0.198 10 false *b 1.208,0.708 1.521,0.906 0.313,0.198 10 false *b 6.792,0.958 7.073,1.167 0.281,0.208 10 false *b 5.896,0.969 6.208,1.167 0.313,0.198 10 false *b 0.75,1.531 1.063,1.729 0.313,0.198 10 false *b 0.698,2.469 0.938,2.667 0.24,0.198 10 true *b 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a
*a Backside *b Matchmark



ii.

w/o Ceramic Notch, for High roof:

Put matchmarks around the rear side window clip LH and quarter window glass spacer.

B660519C01
0.958,0.479 1.104,0.677 1.104,0.677 0.927,0.865 false 0.531,0.844 0.375,0.656 0.375,0.656 0.531,0.469 false 0.531,1.844 0.781,1.698 0.781,1.698 0.99,1.854 false 6.323,1.531 6.198,1.354 6.198,1.354 6.313,1.177 false 6.76,1.563 6.906,1.354 6.906,1.354 6.74,1.167 false 0.563,2.302 0.74,2.448 0.74,2.448 0.938,2.313 false 0.219,0.583 0.531,0.781 0.313,0.198 10 false *b 1.125,0.594 1.438,0.792 0.313,0.198 10 false *b 6.917,1.271 7.156,1.51 0.24,0.24 10 false *b 6.031,1.281 6.344,1.479 0.313,0.198 10 false *b 0.698,1.542 1.01,1.74 0.313,0.198 10 false *b 0.656,2.469 0.896,2.667 0.24,0.198 10 true *b 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a
*a Backside *b Matchmark



iii.
B149736

Using a gasket scraper, remove any remaining, spacer, moulding, adhesive dam, double-sided tape and adhesive residue from the rear side window assembly LH.

NOTICE:
·

Be careful not to damage the rear side window glass sub-assembly LH.

·

w/o Ceramic Notch:

Be careful not to erase the matchmarks when cleaning.





b.

Clean the outer circumference of the rear side window assembly LH with a non-residue solvent.

NOTICE:
·

Do not touch the rear side window assembly LH surface after cleaning it.

·

Even if using a new rear side window assembly LH, clean the rear side window assembly LH with a non-residue solvent.




Hide 2.INSTALL NO. 1 QUARTER PANEL SPACER

a.
B541119

Install 2 new No. 1 quarter panel spacers to the body as shown in the illustration.


Hide 62785C 3.INSTALL QUARTER WINDOW GLASS SPACER

a.

Using a brush or sponge, apply glass primer to the quarter window glass spacer installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new quarter window glass spacer.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

w/ Ceramic Notch:

i.

Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.

B541120C01
0.938,1.229 0.667,1.427 false 6.479,1.396 6.26,1.25 false 0.083,0.094 0.396,0.292 0.313,0.198 10 false *a 0.51,1.417 0.823,1.615 0.313,0.198 10 false *b 6.521,1.385 6.833,1.583 0.313,0.198 10 false *b
*a Backside *b Ceramic Notch


NOTICE:

Allow the primer to dry for 3 minutes or more.




d.

w/o Ceramic Notch:

i.

Install the quarter window glass spacer to the rear side window assembly LH as shown in the illustration.

B659837C01
0.958,0.583 1.104,0.781 1.104,0.781 0.927,0.969 false 0.51,0.958 0.354,0.771 0.354,0.771 0.51,0.583 false 6.177,1.208 6.052,1.031 6.052,1.031 6.167,0.854 false 6.635,1.24 6.781,1.031 6.781,1.031 6.615,0.844 false 0.188,0.688 0.5,0.885 0.313,0.198 10 false *b 1.125,0.698 1.438,0.896 0.313,0.198 10 false *b 6.813,0.938 7.094,1.146 0.281,0.208 10 false *b 5.865,0.948 6.177,1.146 0.313,0.198 10 false *b 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a
*a Backside *b Matchmark


NOTICE:

Allow the primer to dry for 3 minutes or more.




Hide 62775J 4.INSTALL REAR SIDE WINDOW CLIP LH

a.

Using a brush or sponge, apply the glass primer to the rear side window clip LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new rear side window clip LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

for Standard Roof:

i.

w/ Ceramic Notch:

Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.

B541121C01
0.865,0.979 1.031,1.146 true 6.115,1.063 6.302,0.854 false 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.708,0.833 1.021,0.99 0.313,0.156 10 false *b 6.344,0.781 6.656,0.938 0.313,0.156 10 false *b 6.531,1.063 6.688,1.26 0.156,0.198 10 false a 6.354,1.531 6.51,1.729 0.156,0.198 10 false b
*a Backside *b Ceramic Notch


NOTICE:

Allow the primer to dry for 3 minutes or more.


Standard Dimension:
Area Dimension
a 22.9 mm (0.902 in.)
b 23.1 mm (0.909 in.)



ii.

w/o Ceramic Notch:

Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.

B660517C01
0.615,1.177 0.844,1.031 0.844,1.031 1.063,1.167 true 1.052,1.625 0.833,1.813 0.833,1.813 0.646,1.646 false 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.771,0.875 1.083,1.031 0.313,0.156 10 false *b 0.75,1.833 0.969,2.052 0.219,0.219 10 true *b 6.552,0.99 6.708,1.188 0.156,0.198 10 false a 6.354,1.531 6.51,1.729 0.156,0.198 10 false b 6.552,1.375 6.708,1.573 0.156,0.198 10 false a
*a Backside *b Matchmark


NOTICE:

Allow the primer to dry for 3 minutes or more.


Standard Dimension:
Area Dimension
a 22.9 mm (0.902 in.)
b 23.1 mm (0.909 in.)




d.

for High Roof:

i.

w/ Ceramic Notch:

Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.

B546080C01
0.906,0.542 1.073,0.708 true 6.01,0.667 6.198,0.458 false 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.729,0.427 1.042,0.583 0.313,0.156 10 false *b 6.26,0.385 6.573,0.542 0.313,0.156 10 false *b 6.448,0.74 6.604,0.938 0.156,0.198 10 false a 6.26,1.135 6.417,1.333 0.156,0.198 10 false b
*a Backside *b Ceramic Notch


NOTICE:

Allow the primer to dry for 3 minutes or more.


Standard Dimension:
Area Dimension
a 22.8 mm (0.898 in.)
b 23.1 mm (0.909 in.)



ii.

w/o Ceramic Notch:

Install the rear side window clip LH to the rear side window assembly LH as shown in the illustration.

B660518C01
0.656,0.74 0.885,0.583 0.885,0.583 1.125,0.708 false 0.677,1.167 0.885,1.354 0.885,1.354 1.083,1.177 false 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.781,0.396 1.094,0.552 0.313,0.156 10 false *b 6.448,0.74 6.604,0.938 0.156,0.198 10 false a 6.26,1.135 6.417,1.333 0.156,0.198 10 false b 0.813,1.406 1.063,1.604 0.25,0.198 10 true *b 6.448,0.979 6.604,1.177 0.156,0.198 10 false a
*a Backside *b Matchmark


NOTICE:

Allow the primer to dry for 3 minutes or more.


Standard Dimension:
Area Dimension
a 22.8 mm (0.898 in.)
b 23.1 mm (0.909 in.)




Hide 62267H 5.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH

a.

Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.

B543865C01
1.656,0.854 1.302,0.99 1.302,0.99 0.885,0.844 true 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 1.229,1.063 1.542,1.219 0.313,0.156 10 false *b 2.75,0.26 2.906,0.458 0.156,0.198 10 false A 2.74,1.115 2.896,1.313 0.156,0.198 10 false A 5.656,0.573 6.281,0.802 0.625,0.229 10 false A-A 6.427,1.042 6.583,1.24 0.156,0.198 10 false a
*a Backside *b Ceramic Notch


Standard Dimension:
Area Dimension
a 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.)



Hide 62267P 6.INSTALL NO. 2 REAR SIDE WINDOW ADHESIVE DAM LH

a.

Using a brush or sponge, apply the glass primer to the No. 2 rear side window adhesive dam LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new No. 2 rear side window adhesive dam LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

Install the No. 2 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.

B543866C01
5.063,0.677 5.25,0.531 true 5.24,2.396 5.063,2.229 true 0.094,0.094 0.406,0.25 0.313,0.156 10 false *a 5.948,0.958 6.333,1.177 0.385,0.219 10 false A-A 3.656,1.323 3.813,1.521 0.156,0.198 10 false A 4.469,1.333 4.625,1.531 0.156,0.198 10 false A 6.271,1.896 6.427,2.094 0.156,0.198 10 false a 5.271,0.406 5.583,0.604 0.313,0.198 10 false *b 5.26,2.375 5.573,2.573 0.313,0.198 10 false *b
*a Backside *b R End


Standard Dimension:
Area Dimension
a 8.0 mm (0.315 in.)



Hide 62267H 7.INSTALL NO. 1 REAR SIDE WINDOW ADHESIVE DAM LH (except Slide Glass Type)

a.

Using a brush or sponge, apply the glass primer to the No. 1 rear side window adhesive dam LH installation surface of the rear side window assembly LH.

NOTICE:

Do not apply too much primer.



b.

Remove the peeling paper from a new No. 1 rear side window adhesive dam LH.

HINT:

After removing the peeling paper, keep the exposed adhesive free from foreign matter.



c.

Install the No. 1 rear side window adhesive dam LH to the rear side window assembly LH as shown in the illustration.

B543867C01
1.708,1.958 1.271,1.75 1.271,1.75 0.813,1.958 true 0.083,0.052 0.396,0.208 0.313,0.156 10 false *a 1.188,1.542 1.5,1.698 0.313,0.156 10 false *b 2.74,1.552 2.958,1.792 0.219,0.24 10 false A 6.521,1.5 6.833,1.656 0.313,0.156 10 false a 2.74,2.323 2.958,2.563 0.219,0.24 10 false A 5.688,0.573 6.281,0.813 0.594,0.24 10 false A-A
*a Backside *b Ceramic Notch


Standard Dimension:
Area Dimension
a 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.)



Hide 74526D 8.INSTALL NO. 2 EMERGENCY HAMMER CAUTION LABEL (w/ Back Window Glass Hammer Assembly)

HINT:
·

Perform the following procedures if replacing any No. 2 emergency hammer caution label.

·

The No. 2 emergency hammer caution label (Type B) is only on the LH side.



a.

for Type A:

i.

Apply the No. 2 emergency hammer caution label to the inner and outer sides of the rear side window glass assembly LH as shown in the illustration.

B544261C01
2.427,1.281 2.427,1.677 true 2.49,3.229 2.99,3.01 true 6.031,1.198 6.167,0.927 true 2.188,1.135 2.344,0.792 true 1.917,3.333 2.5,2.958 true 6.344,3.271 6.74,3.063 true 6.313,1.354 6.313,1.75 true 5.771,3.365 6.354,2.99 true 2.344,1.688 2.656,1.885 0.313,0.198 10 false *a 0.563,0.208 0.927,0.458 0.365,0.25 12 false *A 3.01,2.865 3.323,3.063 0.313,0.198 10 false *a 4.354,0.25 4.76,0.5 0.406,0.25 12 false *B 1.76,2 1.99,2.281 0.229,0.281 10 false a 5.594,2.146 5.823,2.427 0.229,0.281 10 false b 6.167,0.771 6.479,0.969 0.313,0.198 10 false *b 2.542,2.854 2.854,3.052 0.313,0.198 10 false *1 2.313,0.615 2.625,0.813 0.313,0.198 10 false *b 6.792,2.958 7.104,3.156 0.313,0.198 10 false *a 6.208,1.76 6.521,1.958 0.313,0.198 10 false *a 6.396,2.865 6.708,3.063 0.313,0.198 10 false *1
*A Inner Side *B Outer Side
*1 No. 2 Emergency Hammer Caution Label - -
*a Ceramic Line *b Ceramic Notch
V100135

Front Side - -


Standard Dimension:
Area Dimension
a 160 mm (0.525 ft.)
b 180 mm (0.590 ft.)




b.

for Type B:

i.

Apply the No. 2 emergency hammer caution label to the inner sides of the rear side window glass assembly LH as shown in the illustration.

B551979C01
3.635,3.323 4.25,2.938 true 4.354,3.229 4.927,3.021 true 3.688,1.083 3.896,0.75 true 4.167,1.271 4.208,1.688 false 0.083,0.052 0.479,0.281 0.396,0.229 12 false *A 4.323,2.844 4.635,3 0.313,0.156 10 false *1 3.927,0.583 4.24,0.74 0.313,0.156 10 false *2 4.99,2.927 5.302,3.083 0.313,0.156 10 false *a 3.583,2.031 3.74,2.188 0.156,0.156 10 false a 4.177,1.719 4.49,1.875 0.313,0.156 10 false *a
*A Inner Side - -
*1 No. 2 Emergency Hammer Caution Label *2 No. 1 Rear Side Window Adhesive Dam LH
*a Ceramic Line - -
V100135

Front Side - -


Standard Dimension:
Area Dimension
a 115 mm (4.53 in.)




Hide 62740A 9.INSTALL REAR SIDE WINDOW ASSEMBLY LH

a.

Clean and shape the contact surface of the vehicle body.

i.
B541109C01
0.76,0.792 1.219,0.479 false 1.26,0.333 1.573,0.49 0.313,0.156 10 false *a 3.083,1.646 3.219,1.844 0.135,0.198 10 false a
*a Vehicle Body
V100155

Adhesive


Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:
Area Dimension
a 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)


NOTICE:

Be careful not to damage the vehicle body.


HINT:

Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.



ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:

Even if all of the adhesive has been removed, clean the vehicle body.




b.

Position the rear side window assembly LH.

i.

Using suction cups, place the rear side window assembly LH in the correct position.


ii.

Check that the entire contact surface of the glass rim is perfectly even.


iii.
B541117C01
1.646,0.375 2.063,0.177 2.063,0.177 1.635,0.813 true 2.146,0.083 2.458,0.281 0.313,0.198 10 false *a
*a Matchmarks


When using a new rear side window assembly LH:

Place matchmarks on the rear side window assembly LH and vehicle body at the locations indicated in the illustration.

NOTICE:
·

Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.

·

Check that the rear side window clip LH is attached to the vehicle body correctly.



HINT:

When reusing a rear side window assembly LH, check the position of the matchmarks and make adjustments.



iv.

Using suction cups, remove the rear side window assembly LH.


v.

Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.

NOTICE:
·

Do not apply too much primer.

·

Do not apply primer to the adhesive.

·

When applying the primer, take care of the seams of the panel and spot welds.




vi.

Using a brush or sponge, apply the glass primer as shown in the illustration.

1.

for Standard Roof:

B541122C01
0.083,0.094 0.396,0.292 0.313,0.198 10 false *a 3.542,0.104 4,0.302 0.458,0.198 10 false A-A 4.99,0.104 5.448,0.302 0.458,0.198 10 false B-B 4.979,1.125 5.438,1.323 0.458,0.198 10 false C-C 4.99,2.125 5.448,2.323 0.458,0.198 10 false D-D 2.573,0.927 2.854,1.125 0.281,0.198 10 false A 2.594,1.594 2.875,1.792 0.281,0.198 10 false A 0.906,2.167 1.188,2.365 0.281,0.198 10 true B 0.208,2.156 0.49,2.354 0.281,0.198 10 false B 0.188,2.427 0.406,2.656 0.219,0.229 10 false C 0.844,2.542 1.021,2.75 0.177,0.208 10 true C 2.521,3.208 2.74,3.438 0.219,0.229 10 false D 2.521,2.521 2.74,2.75 0.219,0.229 10 false D 4.146,0.24 4.302,0.438 0.156,0.198 10 false a 6.052,2.031 6.208,2.229 0.156,0.198 10 false a 5.615,1.188 5.771,1.385 0.156,0.198 10 false b 4.604,0.24 4.76,0.438 0.156,0.198 10 false c 6.344,0.281 6.5,0.479 0.156,0.198 10 false d 6.521,2.063 6.677,2.26 0.156,0.198 10 false f 6.313,1.177 6.469,1.375 0.156,0.198 10 false e 4.354,2.125 4.573,2.354 0.219,0.229 10 false E 3.615,2.125 3.833,2.354 0.219,0.229 10 false E 4.979,2.906 5.438,3.104 0.458,0.198 10 false E-E 5.719,0.26 5.875,0.458 0.156,0.198 10 false a 5.74,2.844 5.896,3.042 0.156,0.198 10 false a 6.323,2.865 6.479,3.063 0.156,0.198 10 false g
*a Backside - -
V100155

Glass Primer - -


NOTICE:

Do not apply too much primer.


Standard Dimension:
Area Dimension
a 9.0 mm (0.354 in.)
b 17 mm (0.669 in.)
c 13.1 mm (0.516 in.)
d 49 mm (1.93 in.)
e 22.5 mm (0.886 in.)
f 11.5 mm (0.453 in.)
g 37.6 mm (1.48 in.)


2.

for High Roof:

B541123C02
0.135,0.094 0.448,0.292 0.313,0.198 10 false *a 4.792,0.156 5.25,0.354 0.458,0.198 10 false A-A 4.792,0.958 5.25,1.156 0.458,0.198 10 false B-B 4.771,1.771 5.229,1.969 0.458,0.198 10 false C-C 4.802,2.771 5.26,2.969 0.458,0.198 10 false D-D 2.865,1.177 3.146,1.375 0.281,0.198 10 false A 2.865,1.844 3.146,2.042 0.281,0.198 10 false A 0.74,2.365 1.021,2.563 0.281,0.198 10 false B 0.094,2.344 0.375,2.542 0.281,0.198 10 false B 3.927,2.229 4.146,2.458 0.219,0.229 10 false C 4.573,2.229 4.792,2.458 0.219,0.229 10 false C 5.896,0.104 6.052,0.302 0.156,0.198 10 false a 5.938,0.958 6.094,1.156 0.156,0.198 10 false a 5.771,1.906 5.927,2.104 0.156,0.198 10 false b 6.323,0.104 6.479,0.302 0.156,0.198 10 false c 6.323,0.958 6.479,1.156 0.156,0.198 10 false d 2.875,2.531 3.156,2.729 0.281,0.198 10 false B 2.854,3.167 3.135,3.365 0.281,0.198 10 false B 5.927,2.865 6.083,3.063 0.156,0.198 10 false a 3.927,1.969 4.146,2.198 0.219,0.229 10 false D 4.604,1.99 4.823,2.219 0.219,0.229 10 false D 6.375,1.906 6.531,2.104 0.156,0.198 10 false e 6.354,2.865 6.51,3.063 0.156,0.198 10 false e
*a Backside - -
V100155

Glass Primer - -


NOTICE:

Do not apply too much primer.


Standard Dimension:
Area Dimension
a 9.0 mm (0.354 in.)
b 17 mm (0.669 in.)
c 13.1 mm (0.516 in.)
d 11.5 mm (0.453 in.)
e 10.7 mm (0.421 in.)




vii.
B214800C84
1.354,0.583 1.177,0.479 false 2.917,0.375 2.521,0.542 true 0.583,0.667 0.74,0.854 0.156,0.188 10 false a 1.271,1.448 1.417,1.635 0.146,0.188 10 false a 1.125,0.865 1.25,1.063 0.125,0.198 10 false b 0.771,1.031 0.917,1.177 0.146,0.146 10 false b 1.406,0.531 1.604,0.698 0.198,0.167 10 false *b 2.979,0.302 3.177,0.469 0.198,0.167 10 false *a
*a Sealer Gun
*b Nozzle
V100155

Adhesive


Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:
Area Dimension
a 12 mm (0.472 in.) to 15 mm (0.591 in.)
b 8.0 mm (0.315 in.) to 11 mm (0.433 in.)



viii.

Load the sealer gun with the cartridge.


ix.

Apply adhesive to the glass as shown in the illustration.

1.

for Standard Roof:

B545990C02
0.104,3.969 7.073,6.583 6.969,2.615 5.438,5.208 5.729,5.698 false 5.5,1.938 5.833,2.156 5.833,2.156 5.771,1.958 true 5.823,0.917 5.969,1.156 true 5.802,3.615 6.063,3.823 true 6.135,2.771 6.385,2.625 true 4.219,0.917 4.469,1.208 true 6.344,5.333 6.573,5.188 true 1.104,5.99 0.885,6.229 false 3,3.438 3.125,3.083 true 3.698,3.438 3.552,3.104 true 0.083,0.104 0.396,0.302 0.313,0.198 10 false *a 2.469,1.052 2.646,1.229 0.177,0.177 10 false A 2.479,1.688 2.656,1.865 0.177,0.177 10 false A 0.135,2.281 0.313,2.458 0.177,0.177 10 false B 0.771,2.292 0.948,2.469 0.177,0.177 10 true B 0.115,2.573 0.292,2.75 0.177,0.177 10 false C 0.75,2.646 0.927,2.823 0.177,0.177 10 true C 3.563,2.271 3.74,2.448 0.177,0.177 10 false E 4.219,2.292 4.396,2.469 0.177,0.177 10 false E 3.625,0.167 4.302,0.385 0.677,0.219 10 false A-A 5.135,0.177 5.813,0.396 0.677,0.219 10 false B-B 5.021,1.323 5.698,1.542 0.677,0.219 10 false C-C 5.469,2.24 6.146,2.458 0.677,0.219 10 false D-D 5.146,3.073 5.823,3.292 0.677,0.219 10 false E-E 4.5,0.208 4.656,0.406 0.156,0.198 10 false a 6.229,0.208 6.385,0.406 0.156,0.198 10 false b 6.208,1.229 6.365,1.427 0.156,0.198 10 false c 5.594,1.229 5.75,1.427 0.156,0.198 10 false d 6.406,2.104 6.563,2.302 0.156,0.198 10 false e 6.25,2.938 6.406,3.135 0.156,0.198 10 false f 4.521,5.042 4.677,5.24 0.156,0.198 10 false g 6.292,5.688 6.448,5.885 0.156,0.198 10 false d 4.969,5.698 5.125,5.896 0.156,0.198 10 false d 5.906,5.073 6.063,5.271 0.156,0.198 10 false h 2.396,2.708 2.573,2.885 0.177,0.177 10 false D 2.396,3.313 2.573,3.49 0.177,0.177 10 false D 6.625,4.615 6.781,4.813 0.156,0.198 10 false e 5.26,4.625 5.417,4.823 0.156,0.198 10 false e 0.156,4.042 0.531,4.281 0.375,0.24 12 false *A 4.438,4.375 5.115,4.594 0.677,0.219 10 false F-F 5.823,4.396 6.5,4.615 0.677,0.219 10 false G-G 1.177,5.573 1.354,5.75 0.177,0.177 10 false F 2.292,5.563 2.552,5.74 0.26,0.177 10 true F 3.313,5.573 3.573,5.75 0.26,0.177 10 true F 1.167,6.198 1.344,6.375 0.177,0.177 10 false F 2.292,6.198 2.469,6.375 0.177,0.177 10 false F 3.313,6.198 3.49,6.375 0.177,0.177 10 false F 1.76,5.573 1.938,5.75 0.177,0.177 10 false G 2.781,5.573 2.958,5.75 0.177,0.177 10 true G 2.781,6.198 2.958,6.375 0.177,0.177 10 false G 1.781,6.198 1.958,6.375 0.177,0.177 10 false G 5.698,5.719 6.01,5.917 0.313,0.198 10 false *1 4.5,1.229 4.813,1.427 0.313,0.198 10 false *b 5.958,1.177 6.177,1.344 0.219,0.167 10 false *b 6.427,2.458 6.74,2.656 0.313,0.198 10 false *b 5.833,2.135 6.146,2.333 0.313,0.198 10 false *b 6.083,3.802 6.396,4 0.313,0.198 10 false *b 6.594,5.021 6.906,5.219 0.313,0.198 10 false *b 0.76,6.281 1.073,6.479 0.313,0.198 10 false *1 2.906,3.469 3.219,3.667 0.313,0.198 10 false *b 3.656,3.458 3.969,3.656 0.313,0.198 10 false *c
*A for Slide Glass Type - -
*1 EPT Sealer - -
*a Backside *b Adhesive Positioning Center
*c Ceramic Notch - -
V100155

Adhesive - -


NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).

·

Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).



Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent


Standard Dimension:
Area Dimension
a 17.6 mm (0.693 in.)
b 53.5 mm (2.11 in.)
c 27 mm (1.06 in.)
d 8.0 mm (0.315 in.)
e 16 mm (0.630 in.)
f 42.1 mm (1.66 in.)
g 10.3 mm (0.406 in.)
h 12 mm (0.472 in.)


2.

for High Roof:

B541125C01
3.417,2.896 3.604,2.573 false 3.896,2.927 3.729,2.563 false 5.75,1 5.979,0.771 true 5.583,1.802 6.021,1.604 true 6.01,2.615 5.469,2.875 5.469,2.875 5.729,2.604 true 6.042,3.542 5.646,3.271 false 2.865,1.51 3.021,1.719 0.156,0.208 10 false A 0.74,2 0.896,2.198 0.156,0.198 10 false B 0.063,1.979 0.219,2.177 0.156,0.198 10 false B 3.906,1.875 4.073,2.198 0.167,0.323 10 false C 4.604,1.885 4.771,2.208 0.167,0.323 10 false C 3.896,1.49 4.063,1.813 0.167,0.323 10 false D 4.615,1.51 4.781,1.833 0.167,0.323 10 false D 5.021,0.135 5.594,0.458 0.573,0.323 10 false A-A 5.031,0.99 5.604,1.313 0.573,0.323 10 false B-B 4.854,1.938 5.427,2.26 0.573,0.323 10 false C-C 4.729,2.948 5.302,3.271 0.573,0.323 10 false D-D 6.271,0.052 6.427,0.25 0.156,0.198 10 false a 6.281,0.917 6.438,1.115 0.156,0.198 10 false b 6.292,1.948 6.448,2.146 0.156,0.198 10 false c 5.833,1.917 5.99,2.115 0.156,0.198 10 false d 2.865,0.833 3.021,1.031 0.156,0.198 10 false A 0.104,0.094 0.417,0.292 0.313,0.198 10 false *a 2.865,2.167 3.021,2.365 0.156,0.198 10 false B 2.865,2.823 3.021,3.021 0.156,0.198 10 false B 6.302,2.865 6.458,3.063 0.156,0.198 10 false c 3.292,2.958 3.604,3.156 0.313,0.198 10 false *b 3.844,2.979 4.156,3.177 0.313,0.198 10 false *c 5.458,3.177 5.771,3.375 0.313,0.198 10 false *b 5.302,2.854 5.615,3.052 0.313,0.198 10 false *b 5.427,1.75 5.74,1.948 0.313,0.198 10 false *b 5.573,0.969 5.885,1.167 0.313,0.198 10 false *b
*a Backside *b Adhesive Positioning Center
*c Ceramic Notch - -
V100155

Adhesive - -


NOTICE:

Allow the primer to dry for 3 minutes or more.


Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent


Standard Dimension:
Area Dimension
a 17.6 mm (0.693 in.)
b 16 mm (0.630 in.)
c 15.2 mm (0.598 in.)
d 8.0 mm (0.315 in.)


3.

for High Roof:

B545991C02
0.104,3.969 6.917,6.698 6.813,2.729 5.76,2.563 5.74,2.792 5.74,2.792 6.031,2.583 true 6.021,0.719 6.302,0.604 true 6.344,3.719 6.063,3.49 true 6.073,1.563 6.365,1.427 true 5.854,6.188 6.167,6.031 true 6.229,4.792 6.458,5.146 true 1.063,6.167 0.844,6.406 false 3.521,2.844 3.646,2.531 true 3.906,2.854 3.76,2.521 true 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a 2.875,0.792 3.052,0.969 0.177,0.177 10 false A 2.865,1.448 3.042,1.625 0.177,0.177 10 false A 0.094,1.969 0.271,2.146 0.177,0.177 10 false B 0.76,1.979 0.938,2.156 0.177,0.177 10 true B 3.938,1.823 4.115,2 0.177,0.177 10 false C 4.615,1.823 4.792,2 0.177,0.177 10 true C 5.333,0.135 6.01,0.354 0.677,0.219 10 false A-A 5.375,1.042 6.052,1.26 0.677,0.219 10 false B-B 4.906,1.938 5.583,2.156 0.677,0.219 10 false C-C 4.99,2.938 5.667,3.156 0.677,0.219 10 false D-D 5.115,4.219 5.792,4.438 0.677,0.219 10 false E-E 6.302,0.063 6.458,0.26 0.156,0.198 10 false a 6.302,0.885 6.458,1.083 0.156,0.198 10 false b 6.354,2.813 6.51,3.01 0.156,0.198 10 false c 5.854,1.885 6.01,2.083 0.156,0.198 10 false d 3.917,1.573 4.094,1.75 0.177,0.177 10 false D 4.615,1.615 4.792,1.792 0.177,0.177 10 false D 0.156,4.042 0.531,4.281 0.375,0.24 12 false *A 5.135,5.604 5.813,5.823 0.677,0.219 10 false F-F 1.604,5.75 1.781,5.927 0.177,0.177 10 false F 2.427,5.75 2.688,5.927 0.26,0.177 10 true F 1.125,5.75 1.302,5.927 0.177,0.177 10 false E 2,5.75 2.177,5.927 0.177,0.177 10 true E 2.75,6.417 2.927,6.594 0.177,0.177 10 false E 2,6.427 2.177,6.604 0.177,0.177 10 false E 6.448,5.24 6.76,5.438 0.313,0.198 10 false *1 6.323,0.458 6.542,0.625 0.219,0.167 10 false *b 5.604,2.792 5.917,2.99 0.313,0.198 10 false *b 6.365,3.698 6.677,3.896 0.313,0.198 10 false *b 6.198,5.906 6.51,6.104 0.313,0.198 10 false *b 0.688,6.427 1,6.625 0.313,0.198 10 false *1 3.417,2.885 3.729,3.083 0.313,0.198 10 false *b 3.896,2.875 4.208,3.073 0.313,0.198 10 false *c 2.885,2.781 3.063,2.958 0.177,0.177 10 true B 2.885,2.135 3.063,2.313 0.177,0.177 10 true B 6.406,1.344 6.625,1.51 0.219,0.167 10 false *b 2.75,5.75 2.927,5.927 0.177,0.177 10 true E 1.125,6.417 1.302,6.594 0.177,0.177 10 false E 2.427,6.417 2.688,6.594 0.26,0.177 10 true F 1.604,6.417 1.781,6.594 0.177,0.177 10 false F 6.313,1.885 6.469,2.083 0.156,0.198 10 false c 5.385,4.604 5.542,4.802 0.156,0.198 10 false e 5.792,6.49 5.948,6.688 0.156,0.198 10 false d 5.813,5.26 5.969,5.458 0.156,0.198 10 false d 5.448,5.938 5.604,6.135 0.156,0.198 10 false f 6.083,4.229 6.24,4.427 0.156,0.198 10 false b 6.104,5.49 6.26,5.688 0.156,0.198 10 false b
*A for Slide Glass Type - -
*1 EPT Sealer - -
*a Backside *b Adhesive Positioning Center
*c Ceramic Notch - -
V100155

Adhesive - -


NOTICE:
·

Allow the primer to dry for 3 minutes or more.

·

Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).

·

Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).



Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent


Standard Dimension:
Area Dimension
a 17.6 mm (0.693 in.)
b 16 mm (0.630 in.)
c 15.2 mm (0.598 in.)
d 8.0 mm (0.315 in.)
e 10.3 mm (0.406 in.)
f 12 mm (0.472 in.)





c.
B541117C01
1.646,0.375 2.063,0.177 2.063,0.177 1.635,0.813 true 2.146,0.083 2.458,0.281 0.313,0.198 10 false *a
*a Matchmarks


Install the rear side window assembly LH to the vehicle body.

i.

Using suction cups, position the rear side window assembly LH so that the matchmarks are aligned.

NOTICE:
·

Check that the quarter window glass spacer is attached to the No. 1 quarter panel spacer correctly.

·

Check that the rear side window clip LH is attached to the vehicle body correctly.




ii.

Press it in gently along the rim.

HINT:

Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.



iii.

Using a gasket scraper, remove any excess or protruding adhesive.

NOTICE:

Apply adhesive up to the edge of the rear side window assembly LH.



iv.

Hold the rear side window assembly LH using protective tape until the applied adhesive becomes hard.

NOTICE:

Do not drive the vehicle for the time described in the table below.


Minimum Time:
Temperature Minimum Time Prior to Driving Vehicle
35°C (95°F) 1 hour and 30 minutes
20°C (68°F) 5 hours
5°C (41°F) 24 hours




Hide 26.INSTALL REAR SEAT ASSEMBLY LH


Hide 27. CHECK FOR LEAK AND REPAIR

a.

Conduct a leak test after the adhesive has completely hardened.


b.

Seal any leaks with auto glass sealer.


c.

Remove the protective tape and matchmark.