RM35X0E _59 Vehicle Exterior _079318 WINDOW / GLASS _0388651 FRONT SIDE WINDOW GLASS A

WINDOW / GLASS FRONT SIDE WINDOW GLASS INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

HINT:: ·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

The No. 2 emergency hammer caution label (Type B) is only on the RH side.

PROCEDURE

Hide Display 62720C 1.CLEAN FRONT SIDE WINDOW GLASS SUB-ASSEMBLY LH

When reusing the front side window glass sub-assembly LH:

w/o Ceramic Notch:

Put matchmarks around the front side window clip LH and side window glass spacer.

0.99,0.854 1.135,1.052 1.135,1.052 0.958,1.24 false 0.552,1.219 0.396,1.031 0.396,1.031 0.552,0.844 false 5.865,2.042 6.01,1.688 6.01,1.688 6.458,1.594 false 6.281,0.813 6.156,0.635 6.156,0.635 6.271,0.458 false 6.688,0.833 6.833,0.625 6.833,0.625 6.667,0.438 false 6.052,2.281 6.427,2.25 6.427,2.25 6.563,1.844 false 0.24,0.979 0.552,1.177 0.313,0.198 10 false *b 1.188,0.969 1.5,1.167 0.313,0.198 10 false *b 6.865,0.563 7.146,0.771 0.281,0.208 10 false *b 5.958,0.552 6.271,0.75 0.313,0.198 10 false *b 5.865,1.531 6.177,1.729 0.313,0.198 10 false *b 6.417,2.271 6.729,2.469 0.313,0.198 10 false *b 0.083,0.063 0.396,0.26 0.313,0.198 10 false *a

Backside

Matchmark

ii.

Using a gasket scraper, remove any remaining, spacer, moulding, adhesive dam, double-sided tape and adhesive residue from the front side window glass sub-assembly LH.

NOTICE:: ·

Be careful not to damage the front side window glass sub-assembly LH.

·

w/o Ceramic Notch:

Be careful not to erase the matchmarks when cleaning.

Clean the outer circumference of the front side window glass sub-assembly LH with a non-residue solvent.

NOTICE:: ·

Do not touch the front side window glass sub-assembly LH surface after cleaning it.

·

Even if using a new front side window glass sub-assembly LH, clean the front side window glass sub-assembly LH with a non-residue solvent.

Hide Display 2.INSTALL NO. 1 QUARTER PANEL SPACER

Install 2 new No. 1 quarter panel spacers to the body.

Hide Display 62785S 3.INSTALL SIDE WINDOW GLASS SPACER

Using a brush or sponge, apply the glass primer to the side window glass spacer installation surface of the front side window glass sub-assembly LH.

NOTICE:: Do not apply too much primer.

Remove the peeling paper from a new side window glass spacer.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

w/ Ceramic Notch:

Install the 2 side window glass spacers to the front side window glass sub-assembly LH as shown in the illustration.

0.938,1.229 0.667,1.427 false 6.479,1.396 6.26,1.25 false 0.083,0.094 0.396,0.292 0.313,0.198 10 false *a 0.51,1.417 0.823,1.615 0.313,0.198 10 false *b 6.521,1.385 6.833,1.583 0.313,0.198 10 false *b

Backside

Ceramic Notch

NOTICE:: Allow the primer to dry for 3 minutes or more.

w/o Ceramic Notch:

Install the 2 side window glass spacers to the front side window glass sub-assembly LH as shown in the illustration.

0.563,0.865 0.427,1.052 0.427,1.052 0.583,1.219 false 0.979,0.844 1.135,1.052 1.135,1.052 0.979,1.24 false 6.604,0.833 6.76,1.042 6.76,1.042 6.604,1.229 false 6.188,0.865 6.052,1.052 6.052,1.052 6.208,1.219 false 0.083,0.094 0.396,0.292 0.313,0.198 10 false *a 0.271,0.979 0.583,1.177 0.313,0.198 10 false *b 6.802,0.969 7.115,1.167 0.313,0.198 10 false *b 1.188,0.969 1.5,1.167 0.313,0.198 10 false *b 5.896,0.979 6.208,1.177 0.313,0.198 10 false *b

Backside

Matchmark

NOTICE:: Allow the primer to dry for 3 minutes or more.

Hide Display 62775E 4.INSTALL FRONT SIDE WINDOW CLIP LH

Using a brush or sponge, apply the glass primer to the front side window clip LH installation surface of the front side window glass sub-assembly LH.

NOTICE:: Do not apply too much primer.

Remove the peeling paper from a new front side window clip LH.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

w/ Ceramic Notch:

Install the 2 front side window clips LH to the front side window glass sub-assembly LH as shown in the illustration.

1.104,0.833 1.271,1 true 6.521,0.896 5.927,0.958 5.927,0.958 5.917,1.354 true 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 0.896,0.719 1.208,0.875 0.313,0.156 10 false *b 5.76,0.844 6.073,1 0.313,0.156 10 false *b 0.76,1.01 0.917,1.208 0.156,0.198 10 false a 1.188,1.469 1.344,1.667 0.156,0.198 10 false b

Backside

Ceramic Notch

NOTICE:: Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	22.5 mm (0.886 in.)
b	23.1 mm (0.909 in.)

w/o Ceramic Notch:

Install the 2 front side window clips LH to the front side window glass sub-assembly LH as shown in the illustration.

6.635,1.115 6.542,1.479 6.542,1.479 6.115,1.583 true 6.5,0.854 5.938,0.938 5.938,0.938 5.927,1.333 true 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 5.792,0.792 6.104,0.948 0.313,0.156 10 false *b 0.75,0.917 0.906,1.115 0.156,0.198 10 false a 1.188,1.469 1.344,1.667 0.156,0.198 10 false b 6.531,1.531 6.844,1.688 0.313,0.156 10 false *b 0.76,1.292 0.917,1.49 0.156,0.198 10 false a

Backside

Matchmark

NOTICE:: Allow the primer to dry for 3 minutes or more.

Standard Dimension:

Area	Dimension
a	22.5 mm (0.886 in.)
b	23.1 mm (0.909 in.)

Hide Display 62267D 5.INSTALL NO. 1 FRONT SIDE WINDOW ADHESIVE DAM LH

Using a brush or sponge, apply the glass primer to the No. 1 front side window adhesive dam LH installation surface of the front side window glass sub-assembly LH.

NOTICE:: Do not apply too much primer.

Remove the peeling paper from a new No. 1 front side window adhesive dam LH.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Install the No. 1 front side window adhesive dam LH to the front side window glass sub-assembly LH as shown in the illustration.

1.656,0.854 1.302,0.99 1.302,0.99 0.885,0.844 true 0.042,0.021 0.354,0.177 0.313,0.156 10 false *a 1.229,1.063 1.542,1.219 0.313,0.156 10 false *b 2.75,0.26 2.906,0.458 0.156,0.198 10 false A 2.74,1.115 2.896,1.313 0.156,0.198 10 false A 5.708,0.594 6.333,0.823 0.625,0.229 10 false A-A 6.427,0.99 6.583,1.188 0.156,0.198 10 false a

Backside

Ceramic Notch

Standard Dimension:

Area	Dimension
a	3.0 mm (0.118 in.) to 5.0 mm (0.197 in.)

Hide Display 62267K 6.INSTALL NO. 2 FRONT SIDE WINDOW ADHESIVE DAM LH

Using a brush or sponge, apply the glass primer to the No. 2 front side window adhesive dam LH installation surface of the front side window glass sub-assembly LH.

NOTICE:: Do not apply too much primer.

Remove the peeling paper from a new No. 2 front side window adhesive dam LH.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

Install the No. 2 front side window adhesive dam LH to the front side window glass sub-assembly LH as shown in the illustration.

2.135,0.563 1.948,0.396 false 1.99,2.396 2.125,2.219 false 0.083,0.052 0.396,0.208 0.313,0.156 10 false *a 0.167,0.99 0.552,1.208 0.385,0.219 10 false A-A 2.677,1.344 2.833,1.542 0.156,0.198 10 false A 3.427,1.333 3.583,1.531 0.156,0.198 10 false A 0.656,1.844 0.813,2.042 0.156,0.198 10 false a 1.781,0.271 1.938,0.469 0.156,0.198 10 false *b 1.823,2.385 1.979,2.583 0.156,0.198 10 false *b

Backside

R End

Standard Dimension:

Area	Dimension
a	8.0 mm (0.315 in.)

Hide Display 62267D 7.INSTALL NO. 1 FRONT SIDE WINDOW ADHESIVE DAM LH

except Slide Glass Type:

Using a brush or sponge, apply the glass primer to the No. 1 front side window adhesive dam LH installation surface of the front side window glass sub-assembly LH.

NOTICE:: Do not apply too much primer.

ii.

Remove the peeling paper from a new No. 1 front side window adhesive dam LH.

HINT:: After removing the peeling paper, keep the exposed adhesive free from foreign matter.

iii.

Install the No. 1 front side window adhesive dam LH to the front side window glass sub-assembly LH as shown in the illustration.

1.708,1.958 1.271,1.75 1.271,1.75 0.813,1.958 true 0.083,0.052 0.396,0.208 0.313,0.156 10 false *a 1.188,1.542 1.5,1.698 0.313,0.156 10 false *b 2.74,1.552 2.958,1.792 0.219,0.24 10 false A 6.396,1.521 6.708,1.677 0.313,0.156 10 false a 2.74,2.323 2.958,2.563 0.219,0.24 10 false A 5.688,0.573 6.281,0.813 0.594,0.24 10 false A-A

Backside

Ceramic Notch

Standard Dimension:

Area	Dimension
a	3.0 mm (0.118 in.) to 5.0 mm (0.197 in.)

Hide Display 74526D 8.INSTALL NO. 2 EMERGENCY HAMMER CAUTION LABEL (w/ Back Window Glass Hammer Assembly)

HINT:: ·

Perform the following procedures if replacing any No. 2 emergency hammer caution label.

·

The No. 2 emergency hammer caution label (Type B) is only on the RH side.

for Type A:

Apply the No. 2 emergency hammer caution label to the inner and outer sides of the front side window glass sub-assembly LH as shown in the illustration.

2.427,1.344 2.427,1.74 true 2.365,3.365 2.865,3.146 true 6.063,1.271 6.198,1 true 2.198,1.229 2.354,0.885 true 1.917,3.469 2.5,3.094 true 6.344,3.354 6.74,3.146 true 6.313,1.427 6.313,1.823 true 5.781,3.458 6.365,3.083 true 2.385,1.781 2.698,1.979 0.313,0.198 10 false *a 0.563,0.208 0.875,0.406 0.313,0.198 10 false *A 2.927,3.021 3.24,3.219 0.313,0.198 10 false *a 4.354,0.25 4.667,0.448 0.313,0.198 10 false *B 1.76,2.052 1.99,2.333 0.229,0.281 10 false a 5.594,2.198 5.823,2.479 0.229,0.281 10 false b 6.198,0.813 6.51,1.01 0.313,0.198 10 false *b 2.542,2.938 2.854,3.135 0.313,0.198 10 false *1 2.313,0.708 2.625,0.906 0.313,0.198 10 false *b 6.781,3.042 7.094,3.24 0.313,0.198 10 false *a 6.26,1.865 6.573,2.063 0.313,0.198 10 false *a 6.396,2.917 6.708,3.115 0.313,0.198 10 false *1

*A	Inner Side	*B	Outer Side
*1	No. 2 Emergency Hammer Caution Label	-	-
*a	Ceramic Line	*b	Ceramic Notch
	Front Side	-	-

Standard Dimension:

Area	Dimension
a	160 mm (0.525 ft.)
b	180 mm (0.590 ft.)

for Type B:

Apply the No. 2 emergency hammer caution label to the inner sides of the front side window glass sub-assembly RH as shown in the illustration.

3.646,3.448 4.26,3.063 true 4.344,3.365 4.917,3.156 true 3.688,1.083 3.896,0.75 true 4.292,1.625 4.125,1.271 false 0.135,0.104 0.458,0.365 0.323,0.26 12 false *A 4.323,2.917 4.635,3.073 0.313,0.156 10 false *1 3.927,0.583 4.24,0.74 0.313,0.156 10 false *2 4.979,3.063 5.292,3.219 0.313,0.156 10 false *a 3.583,2.031 3.74,2.188 0.156,0.156 10 false a 4.24,1.656 4.552,1.813 0.313,0.156 10 false *a

*A	Inner Side	-	-
*1	No. 2 Emergency Hammer Caution Label	*2	No. 1 Front Side Window Adhesive Dam RH
*a	Ceramic Line	-	-
	Front Side	-	-

Standard Dimension:

Area	Dimension
a	115 mm (4.53 in.)

Hide Display 62720C 9.INSTALL FRONT SIDE WINDOW GLASS SUB-ASSEMBLY LH

Clean and shape the contact surface of the vehicle body.

0.76,0.792 1.219,0.479 false 1.26,0.333 1.573,0.49 0.313,0.156 10 false *a 3.083,1.646 3.219,1.844 0.135,0.198 10 false a

*a	Vehicle Body
	Adhesive

Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:

Area	Dimension
a	1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.)

NOTICE:: Be careful not to damage the vehicle body.

HINT:: Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.

ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:: Even if all of the adhesive has been removed, clean the vehicle body.

Position the front side window glass sub-assembly LH.

Using suction cups, place the front side window glass sub-assembly LH in the correct position.

ii.

Check that the entire contact surface of the glass rim is perfectly even.

iii.

1.74,0.365 2.385,0.292 2.385,0.292 1.698,0.76 true 2.438,0.198 2.75,0.396 0.313,0.198 10 false *a

*a	Matchmarks

When using a new front side window glass sub-assembly LH:

Place matchmarks on the front side window glass sub-assembly LH and vehicle body at the locations indicated in the illustration.

NOTICE:: ·

Check that the side window glass spacer is attached to the No. 1 quarter panel spacer correctly.

·

Check that the front side window clip LH is attached to the vehicle body correctly.

HINT:: When reusing a front side window glass sub-assembly LH, check the position of the matchmarks and make adjustments.

iv.

Using suction cups, remove the front side window glass sub-assembly LH.

Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.

NOTICE:: ·

Do not apply too much primer.

·

Do not apply primer to the adhesive.

·

When applying the primer, take care of the seams of the panel and spot welds.

vi.

Using a brush or sponge, apply the glass primer as shown in the illustration.

for Standard Roof:

0.094,0.052 0.406,0.25 0.313,0.198 10 false *a 4.021,0.438 4.479,0.635 0.458,0.198 10 false A-A 5.521,0.427 5.979,0.625 0.458,0.198 10 false B-B 3.802,1.958 4.26,2.156 0.458,0.198 10 false C-C 5.844,1.958 6.302,2.156 0.458,0.198 10 false D-D 1.385,0.75 1.667,0.948 0.281,0.198 10 false A 1.396,1.458 1.677,1.656 0.281,0.198 10 false A 0.719,1.635 1,1.833 0.281,0.198 10 false B 0.083,1.604 0.365,1.802 0.281,0.198 10 false B 0.094,1.917 0.313,2.146 0.219,0.229 10 false C 0.708,1.938 0.927,2.167 0.219,0.229 10 false C 1.417,2.188 1.635,2.417 0.219,0.229 10 false D 1.417,2.844 1.635,3.073 0.219,0.229 10 false D 4.448,0.823 4.604,1.021 0.156,0.198 10 false a 6.01,0.813 6.167,1.01 0.156,0.198 10 false a 4.552,2.125 4.708,2.323 0.156,0.198 10 false b 4.896,0.823 5.052,1.021 0.156,0.198 10 false c 6.74,2.146 6.896,2.344 0.156,0.198 10 false e 6.448,0.823 6.604,1.021 0.156,0.198 10 false d 3.417,1.771 3.635,2 0.219,0.229 10 false D 2.781,1.604 3,1.833 0.219,0.229 10 false D 6.333,2.146 6.49,2.344 0.156,0.198 10 false a 5.083,2.135 5.24,2.333 0.156,0.198 10 false d

*a	Backside	-	-
	Glass Primer	-	-

NOTICE:: Do not apply too much primer.

Standard Dimension:

Area	Dimension
a	9.0 mm (0.354 in.)
b	17 mm (0.669 in.)
c	13.1 mm (0.516 in.)
d	10.2 mm (0.402 in.)
e	11.5 mm (0.453 in.)

for High Roof:

0.073,0.073 0.385,0.271 0.313,0.198 10 false *a 4.083,0.49 4.542,0.688 0.458,0.198 10 false A-A 5.583,0.479 6.042,0.677 0.458,0.198 10 false B-B 4.01,1.969 4.469,2.167 0.458,0.198 10 false C-C 5.844,1.958 6.302,2.156 0.458,0.198 10 false D-D 2,0.792 2.281,0.99 0.281,0.198 10 false A 2,1.427 2.281,1.625 0.281,0.198 10 false A 0.667,1.625 0.948,1.823 0.281,0.198 10 false B 0.094,1.615 0.375,1.813 0.281,0.198 10 false B 0.094,1.917 0.313,2.146 0.219,0.229 10 false C 0.656,1.927 0.875,2.156 0.219,0.229 10 false C 2.021,2.156 2.24,2.385 0.219,0.229 10 false D 2.021,2.802 2.24,3.031 0.219,0.229 10 false D 4.563,0.823 4.719,1.021 0.156,0.198 10 false a 6.063,0.813 6.219,1.01 0.156,0.198 10 false a 4.656,2.156 4.813,2.354 0.156,0.198 10 false b 5,0.823 5.156,1.021 0.156,0.198 10 false c 6.802,2.146 6.958,2.344 0.156,0.198 10 false e 6.448,0.823 6.604,1.021 0.156,0.198 10 false d 4,1.75 4.219,1.979 0.219,0.229 10 false D 3.406,1.563 3.625,1.792 0.219,0.229 10 false D 6.396,2.146 6.552,2.344 0.156,0.198 10 false a 5.188,2.156 5.344,2.354 0.156,0.198 10 false d

*a	Backside	-	-
	Glass Primer	-	-

NOTICE:: Do not apply too much primer.

Standard Dimension:

Area	Dimension
a	9.0 mm (0.354 in.)
b	17 mm (0.669 in.)
c	13.1 mm (0.516 in.)
d	8.5 mm (0.335 in.)
e	11.5 mm (0.453 in.)

vii.

1.354,0.583 1.177,0.479 false 2.917,0.375 2.521,0.542 true 0.583,0.667 0.74,0.854 0.156,0.188 10 false a 1.271,1.448 1.417,1.635 0.146,0.188 10 false a 1.125,0.865 1.25,1.063 0.125,0.198 10 false b 0.771,1.031 0.917,1.177 0.146,0.146 10 false b 1.406,0.531 1.604,0.698 0.198,0.167 10 false *b 2.979,0.302 3.177,0.469 0.198,0.167 10 false *a

*a	Sealer Gun
*b	Nozzle
	Adhesive

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

Area	Dimension
a	12 mm (0.472 in.) to 15 mm (0.591 in.)
b	8.0 mm (0.315 in.) to 11 mm (0.433 in.)

viii.

Load the sealer gun with the cartridge.

ix.

Apply adhesive to the glass as shown in the illustration.

for Standard Roof:

0.156,3.333 7.115,5.604 6.958,2.271 2.083,2.188 2.01,2.615 false 2.438,2.167 2.552,2.615 false 4.573,1.229 4.854,1.531 true 4.813,2.563 4.979,2.833 4.979,2.833 4.531,2.573 true 6.156,1.24 6.438,1.542 true 6.458,2.573 6.74,2.875 true 1.021,5.135 0.781,5.427 true 5.323,4.458 5.49,4.917 true 0.229,3.417 0.604,3.656 0.375,0.24 12 false *A 1.5,0.417 1.656,0.615 0.156,0.198 10 false A 1.5,1.115 1.656,1.313 0.156,0.198 10 false A 0.802,1.281 0.958,1.479 0.156,0.198 10 false B 0.188,1.573 0.344,1.771 0.156,0.198 10 false C 0.208,1.26 0.365,1.458 0.156,0.198 10 false B 0.802,1.594 0.958,1.792 0.156,0.198 10 false C 1.51,1.833 1.667,2.031 0.156,0.198 10 false D 1.5,2.49 1.656,2.688 0.156,0.198 10 false D 3.5,1.438 3.656,1.635 0.156,0.198 10 false D 2.927,1.25 3.083,1.448 0.156,0.198 10 false D 4.021,0.458 4.479,0.656 0.458,0.198 10 false A-A 5.594,0.427 6.052,0.625 0.458,0.198 10 false B-B 3.969,1.833 4.427,2.031 0.458,0.198 10 false C-C 5.906,1.823 6.365,2.021 0.458,0.198 10 false D-D 1.073,4.708 1.229,4.906 0.156,0.198 10 false E 1.094,5.354 1.25,5.552 0.156,0.198 10 false E 1.698,5.365 1.854,5.563 0.156,0.198 10 false E 1.677,4.708 1.854,4.865 0.177,0.156 10 true E 2.198,4.708 2.354,4.906 0.156,0.198 10 false E 2.219,5.354 2.375,5.552 0.156,0.198 10 false E 4.323,3.688 4.781,3.885 0.458,0.198 10 false E-E 5.854,3.688 6.313,3.885 0.458,0.198 10 false F-F 1.948,4.708 2.104,4.906 0.156,0.198 10 false F 1.938,5.354 2.094,5.552 0.156,0.198 10 false F 1.396,5.354 1.604,5.573 0.208,0.219 10 false F 4.823,0.49 4.979,0.688 0.156,0.198 10 false a 6.385,0.542 6.542,0.74 0.156,0.198 10 false b 4.604,1.813 4.76,2.01 0.156,0.198 10 false d 5.052,1.823 5.208,2.021 0.156,0.198 10 false b 6.729,1.844 6.885,2.042 0.156,0.198 10 false c 4.51,4.271 4.667,4.469 0.156,0.198 10 false e 6.375,4.958 6.531,5.156 0.156,0.198 10 false d 4.896,4.948 5.052,5.146 0.156,0.198 10 false d 6,4.292 6.156,4.49 0.156,0.198 10 false f 6.688,3.896 6.844,4.094 0.156,0.198 10 false c 5.219,3.885 5.375,4.083 0.156,0.198 10 false c 2.531,2.635 2.688,2.833 0.156,0.198 10 false *c 1.917,2.656 2.073,2.854 0.156,0.198 10 false *b 4.885,1.542 5.042,1.74 0.156,0.198 10 false *b 4.99,2.865 5.146,3.063 0.156,0.198 10 false *b 6.448,1.552 6.604,1.75 0.156,0.198 10 false *b 6.75,2.896 6.906,3.094 0.156,0.198 10 false *b 0.667,5.448 0.979,5.646 0.313,0.198 10 false *1 5.448,5 5.76,5.198 0.313,0.198 10 false *1 1.396,4.708 1.552,4.906 0.156,0.198 10 false F 0.094,0.083 0.406,0.281 0.313,0.198 10 false *a

*A	for Slide Glass Type	-	-
*1	EPT Sealer	-	-
*a	Backside	*b	Adhesive Positioning Center
*c	Ceramic Notch	-	-
	Adhesive	-	-

NOTICE:: ·

Allow the primer to dry for 3 minutes or more.

·

Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).

·

Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).

Adhesive:: Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

Standard Dimension:

Area	Dimension
a	17.6 mm (0.692 in.)
b	14.7 mm (0.579 in.)
c	16 mm (0.630 in.)
d	8.0 mm (0.315 in.)
e	10.3 mm (0.406 in.)
f	12 mm (0.472 in.)

for High Roof:

0.156,3.333 7.115,5.604 6.958,2.271 2.771,2.5 2.729,2.76 false 3.24,2.427 3.344,2.771 false 4.573,0.885 4.854,1.188 true 4.813,2.313 4.979,2.583 4.979,2.583 4.531,2.323 true 6.156,0.906 6.438,1.208 true 6.208,4.417 6.49,4.26 true 0.927,5.01 0.688,5.302 true 5.281,4.292 5.448,4.75 true 6.708,2.635 6.458,2.333 true 0.219,3.385 0.594,3.625 0.375,0.24 12 false *A 2.01,0.729 2.167,0.927 0.156,0.198 10 false A 2.021,1.365 2.177,1.563 0.156,0.198 10 false A 0.708,1.573 0.865,1.771 0.156,0.198 10 false B 0.156,1.875 0.313,2.073 0.156,0.198 10 false C 0.156,1.552 0.313,1.75 0.156,0.198 10 false B 0.75,1.875 0.906,2.073 0.156,0.198 10 false C 1.99,2.125 2.146,2.323 0.156,0.198 10 false D 2.01,2.75 2.167,2.948 0.156,0.198 10 false D 4.042,1.719 4.198,1.917 0.156,0.198 10 false D 3.458,1.521 3.615,1.719 0.156,0.198 10 false D 4.021,0.229 4.479,0.427 0.458,0.198 10 false A-A 5.594,0.229 6.052,0.427 0.458,0.198 10 false B-B 4.24,1.49 4.698,1.688 0.458,0.198 10 false C-C 5.938,1.563 6.396,1.76 0.458,0.198 10 false D-D 0.938,4.583 1.094,4.781 0.156,0.198 10 false E 0.948,5.198 1.104,5.396 0.156,0.198 10 false E 1.896,5.198 2.052,5.396 0.156,0.198 10 false E 1.896,4.573 2.073,4.729 0.177,0.156 10 true E 2.74,4.563 2.896,4.76 0.156,0.198 10 false E 2.74,5.198 2.896,5.396 0.156,0.198 10 false E 4.323,3.594 4.781,3.792 0.458,0.198 10 false E-E 5.854,3.594 6.313,3.792 0.458,0.198 10 false F-F 2.344,4.563 2.5,4.76 0.156,0.198 10 false F 2.344,5.198 2.5,5.396 0.156,0.198 10 false F 1.49,5.208 1.698,5.427 0.208,0.219 10 false F 4.875,0.208 5.031,0.406 0.156,0.198 10 false a 6.458,0.208 6.615,0.406 0.156,0.198 10 false b 4.646,1.625 4.802,1.823 0.156,0.198 10 false d 5.052,1.625 5.208,1.823 0.156,0.198 10 false b 6.719,1.656 6.875,1.854 0.156,0.198 10 false c 4.417,4.104 4.573,4.302 0.156,0.198 10 false e 6.167,4.792 6.323,4.99 0.156,0.198 10 false d 4.865,4.74 5.021,4.938 0.156,0.198 10 false d 5.771,4.156 5.927,4.354 0.156,0.198 10 false f 6.479,3.688 6.635,3.885 0.156,0.198 10 false c 5.135,3.708 5.292,3.906 0.156,0.198 10 false c 3.333,2.792 3.49,2.99 0.156,0.198 10 false *c 2.635,2.813 2.792,3.01 0.156,0.198 10 false *b 4.927,1.188 5.083,1.385 0.156,0.198 10 false *b 5.042,2.615 5.198,2.813 0.156,0.198 10 false *b 6.51,1.208 6.667,1.406 0.156,0.198 10 false *b 6.75,2.646 6.906,2.844 0.156,0.198 10 false *b 0.51,5.271 0.823,5.469 0.313,0.198 10 false *1 5.385,4.792 5.698,4.99 0.313,0.198 10 false *1 1.469,4.583 1.625,4.781 0.156,0.198 10 false F 6.552,4.188 6.708,4.385 0.156,0.198 10 false *b 0.104,0.052 0.417,0.25 0.313,0.198 10 false *a

*A	for Slide Glass Type	-	-
*1	EPT Sealer	-	-
*a	Backside	*b	Adhesive Positioning Center
*c	Ceramic Notch	-	-
	Adhesive	-	-

NOTICE:: ·

Allow the primer to dry for 3 minutes or more.

·

Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).

·

Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).

Adhesive:: Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

Standard Dimension:

Area	Dimension
a	17.6 mm (0.692 in.)
b	13 mm (0.512 in.)
c	16 mm (0.630 in.)
d	8.0 mm (0.315 in.)
e	10.3 mm (0.406 in.)
f	12 mm (0.472 in.)

1.719,0.375 2.177,0.188 2.177,0.188 1.729,0.781 true 2.219,0.104 2.531,0.302 0.313,0.198 10 false *a

*a	Matchmarks

Install the front side window glass sub-assembly LH to the vehicle body.

Using suction cups, position the front side window glass sub-assembly LH so that the matchmarks are aligned.

NOTICE:: ·

Check that the side window glass spacer is attached to the No. 1 quarter panel spacer correctly.

·

Check that the front side window clip LH is attached to the vehicle body correctly.

ii.

Press it in gently along the rim.

HINT:: Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.

iii.

Using a gasket scraper, remove any excess or protruding adhesive.

NOTICE:: Apply adhesive up to the edge of the front side window glass sub-assembly LH.

iv.

Hold the front side window glass sub-assembly LH using protective tape until the applied adhesive becomes hard.

NOTICE:: Do not drive the vehicle for the time described in the table below.

Minimum Time:

Temperature	Minimum Time Prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Hide Display 10.INSTALL ROOF HEADLINING ASSEMBLY (for Semi-trim, for High Roof, w/ Rear Air Duct)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Semi-trim)>INSTALLATION201906,202208,_58,_078375,_0380060,RM100000001IXV3,202208,202310,_58,_078375,_0380060,RM1000000024I17,202310,999999,_58,_078375,_0380060,RM100000002EPY4,

Hide Display 62440D 11.INSTALL FRONT ROOF SIDE RAIL GARNISH ASSEMBLY LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0016,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0016,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0016,

Hide Display 62460A 12.INSTALL REAR ROOF SIDE RAIL GARNISH ASSEMBLY LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0018,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0018,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0018,

Hide Display 62412 13.INSTALL CENTER PILLAR GARNISH ASSEMBLY LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0021,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0021,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0021,

Hide Display 62639A 14.INSTALL QUARTER PILLAR GARNISH LH (for Full-trim, for High Roof)

HINT:: Use the same procedure for the quarter pillar garnish RH.

Hide Display 62639A 15.INSTALL QUARTER PILLAR GARNISH LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0023,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0023,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0023,

Hide Display 62472D 16.INSTALL REAR UPPER PILLAR GARNISH LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0020,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0020,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0020,

Hide Display 62520B 17.INSTALL QUARTER TRIM PANEL ASSEMBLY LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0003,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0003,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0003,

Hide Display 62620K 18.INSTALL SIDE TRIM BOARD ASSEMBLY LH (for Full-trim, for High Roof)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0004,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0004,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0004,

Hide Display 62640M 19.INSTALL REAR QUARTER TRIM BOARD ASSEMBLY LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0005,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0005,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0005,

Hide Display 67935 20.INSTALL BACK DOOR SCUFF PLATE (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0010,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0010,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0010,

Hide Display 58777A 21.INSTALL TOOL BAG HOLDER (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0007,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0007,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0007,

Hide Display 73370E 22.INSTALL REAR SEAT OUTER BELT ASSEMBLY LH (for Full-trim, w/ Seat Belt)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0009,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0009,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0009,

Hide Display 73220 23.INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0038,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0038,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0038,

Hide Display 73233 24.INSTALL OUTER LAP BELT ANCHOR COVER (for Full-trim)

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Full-trim)>INSTALLATION201902,202310,_58,_078602,_0387529,RM100000001GXU4_01_0122,202310,999999,_58,_078602,_0387529,RM100000002EQ40_01_0122,

Hide Display 73178C 25.INSTALL SEAT BELT ANCHOR COVER CAP (for Full-trim)

Click hereVehicle Interior>SEAT BELT>FRONT SEAT OUTER BELT ASSEMBLY (for Full-trim)>INSTALLATION201902,202310,_58,_078602,_0387529,RM100000001GXU4_01_0123,202310,999999,_58,_078602,_0387529,RM100000002EQ40_01_0123,

Hide Display 67914B 26.INSTALL FRONT DOOR SCUFF PLATE LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0049,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0049,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0049,

Hide Display 67912A 27.INSTALL FRONT DOOR OUTSIDE SCUFF PLATE LH (for Full-trim)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING (for Full-trim)>INSTALLATION201906,202208,_58,_078375,_0381233,RM100000001IXV5_01_0050,202208,202310,_58,_078375,_0381233,RM1000000024I1A_01_0050,202310,999999,_58,_078375,_0381233,RM100000002EPY6_01_0050,

Hide Display 28.INSTALL REAR SEAT ASSEMBLY

for Folding Type:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Folding Type)>INSTALLATION201902,999999,_58,_078601,_0382458,RM100000001G55V,

for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt and Headrest)>INSTALLATION201906,999999,_58,_078601,_0396036,RM100000001IFKI,

for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 2-Point Type Seat Belt without Headrest)>INSTALLATION201906,999999,_58,_078601,_0398432,RM100000001IVYA,

for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 3-Passenger Seat with 3-Point Type Seat Belt)>INSTALLATION201902,999999,_58,_078601,_0381332,RM100000001FZL4,

for Commuter, 4-Passenger Seat:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 4-Passenger Seat)>INSTALLATION201902,999999,_58,_078601,_0381333,RM100000001FZL9,

for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, Single-Passenger Seat with 2-Point Type Seat Belt)>INSTALLATION201902,999999,_58,_078601,_0387386,RM100000001HB4V,

for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, Single-Passenger Seat with 3-Point Type Seat Belt)>INSTALLATION201902,999999,_58,_078601,_0381334,RM100000001FZLE,

for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 3-Point Type Seat Belt)>INSTALLATION201902,999999,_58,_078601,_0381335,RM100000001FZLJ,

for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt and Headrest)>INSTALLATION201902,999999,_58,_078601,_0387367,RM100000001HB50,

for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest:

Click hereVehicle Interior>SEAT>REAR SEAT ASSEMBLY (for Commuter, 2-Passenger Seat with 2-Point Type Seat Belt without Headrest)>INSTALLATION201902,999999,_58,_078601,_0387368,RM100000001HB55,

Hide Display 29. CHECK FOR LEAK AND REPAIR

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Remove the protective tape and matchmark.