HEATING / AIR CONDITIONING  REAR AIR CONDITIONING UNIT  INSTALLATION  

88566C 1.INSTALL NO. 3 COOLER AIR DUCT

a.

Install the No. 3 cooler air duct with the 3 clips.

62180E 2.INSTALL REAR CURTAIN SHIELD AIRBAG ASSEMBLY LH (w/ Curtain Shield Airbag)

87030 3.INSTALL AIR CONDITIONING BLOWER ASSEMBLY

a.

Attach the guide to install the air conditioning blower assembly.

4.938,0.917 4.938,0.615 4.938,0.615 5.552,0.615 true 3.083,1.417 3.333,1.417 3.333,1.417 3.333,1.5 true 1.083,2.333 1.083,1.833 1.083,1.833 1.25,1.833 false 5.594,0.531 5.833,0.729 0.24,0.198 10 true *a 5.292,1.208 5.521,1.417 0.229,0.208 10 true (1) 2.625,1.802 2.854,2.01 0.229,0.208 10 true (2) 3.594,2.521 3.823,2.729 0.229,0.208 10 true (3) 3.271,1.521 3.51,1.719 0.24,0.198 10 true *b 1.333,1.75 1.573,1.948 0.24,0.198 10 true *1

*1	Air Conditioning Tube And Accessory	-	-
*a	Guide	*b	Harness Clamp
	Bolt A		Connector
	Bolt B		Remove in this Direction

b.

Install the air conditioning blower assembly with the 3 bolts B and tighten the bolts in the order shown in the illustration.

Torque:

9.8 N*m (100 kgf*cm, 87 in.*lbf)

c.

Attach the harness clamp.

d.

Connect each connector.

e.

Connect the drain cooler hose to the grommet.

f.

Attach the claw to connect the air conditioning tube and accessory assembly to the body.

g.

Install the 2 bolts A.

Torque:

9.8 N*m (100 kgf*cm, 87 in.*lbf)

88566B 4.INSTALL NO. 2 COOLER AIR DUCT

a.

0,0 0,0 false

Install in this Direction

Install the No. 2 cooler air duct as shown in the illustration.

b.

0,0 0,0 false

Move in this Direction

Move the No. 2 cooler air duct as shown in the illustration.

c.

w/ Bypass Hose:

i.

Install the hose.

88892Q 5.INSTALL COOLER PLATE

a.

Attach the claw to install the cooler plate.

58793C 6.INSTALL NO. 1 JACK CARRIER BRACKET

a.

Install the No. 1 jack carrier bracket with the 3 bolts.

b.

Install the tool bag.

62471D 7.INSTALL REAR UPPER PILLAR GARNISH RH

62510M 8.INSTALL QUARTER TRIM PANEL ASSEMBLY RH

67871E 9.INSTALL NO. 1 SLIDE DOOR WEATHERSTRIP RH

67917C 10.INSTALL REAR DOOR SCUFF PLATE RH

73360D 11.INSTALL REAR SEAT OUTER BELT ASSEMBLY RH (w/ Seat Belt)

73233D 12.INSTALL OUTER LAP BELT ANCHOR COVER (w/ Seat Belt)

67935 13.INSTALL BACK DOOR SCUFF PLATE

14.INSTALL REAR SEAT ASSEMBLY RH

88716D 15.CONNECT COOLER REFRIGERANT LIQUID PIPE D

a.

Remove the vinyl tape from the cooler refrigerant liquid pipe D.

b.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant liquid pipe D.

Compressor oil:

ND-OIL 8 or equivalent

c.

Install the O-ring to the cooler refrigerant liquid pipe D.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.

d.

Connect the cooler refrigerant liquid pipe D with the bolt.

Torque:

5.4 N*m (55 kgf*cm, 48 in.*lbf)

88727D 16.CONNECT COOLER REFRIGERANT SUCTION PIPE D

a.

Remove the vinyl tape from the cooler refrigerant suction pipe D.

b.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler refrigerant suction pipe D.

Compressor oil:

ND-OIL 8 or equivalent

c.

Install the O-ring to the cooler refrigerant suction pipe D.

NOTICE:

Keep the O-rings and O-ring fitting surfaces free of foreign matter.

d.

Connect the cooler refrigerant suction pipe D with the bolt.

Torque:

5.4 N*m (55 kgf*cm, 48 in.*lbf)

87246G 17.CONNECT HEATER WATER HOSE OUTLET G

a.

1.844,2.583 1.458,2.323 true 1.792,3.688 1.906,3.583 1.906,3.583 2.427,3.583 true 1.24,2.25 1.479,2.427 0.24,0.177 10 true *a 1.635,3.271 1.948,3.469 0.313,0.198 10 false *d 0.979,2.958 1.135,3.115 0.156,0.156 10 true A 2.458,3.51 2.771,3.708 0.313,0.198 10 false *b 0.75,3.333 0.969,3.521 0.219,0.188 10 false *c

*a	Marking (Yellow)
*b	Marking (Blue)
*c	View A
*d	Clip Installation Angle (60°)

Align the rib of the air conditioning blower assembly with the marking (yellow). Connect the heater water hose outlet G and install the clip within the range shown in the illustration.

87246E 18.CONNECT HEATER WATER HOSE OUTLET E

a.

2.302,2.573 1.917,2.365 true 1.76,3.698 1.896,3.583 1.896,3.583 2.51,3.583 true 2.531,3.531 2.781,3.729 0.25,0.198 10 true *b 1.479,2.958 1.635,3.115 0.156,0.156 10 true A 1.604,3.281 1.917,3.479 0.313,0.198 10 false *d 1.656,2.26 1.906,2.458 0.25,0.198 10 true *a 0.75,3.333 1,3.531 0.25,0.198 10 false *c

*a	Marking (Yellow)
*b	Marking (Orange)
*c	View A
*d	Clip Installation Angle (60°)

Align the rib of the air conditioning blower assembly with the marking (yellow). Connect the heater water hose inlet E and install the clip within the range shown in the illustration.

65637B 19.INSTALL REAR WHEEL HOUSE LINER RH

a.

0,0 0,0 false

	Install in this Direction (1)
	Install in this Direction (2)

Bend the rear wheel house liner RH inward and attach it to the stud bolts to install the rear wheel house liner RH.

b.

0,0 0,0 false

	Screw
	Screw Clip
	Clip

Rotate and install the 11 screw clips.

c.

Install the 6 clips.

d.

Install the 2 screws.

76907 20.INSTALL QUARTER PANEL MUDGUARD SUB-ASSEMBLY RH

65631D 21.INSTALL REAR FRONT WHEEL HOUSE PLATE RH

22.INSTALL WHEEL ASSEMBLY (Rear RH)

23.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Front Seat Side Airbag)

24. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL (w/ Front Seat Side Airbag)

25.ADD ENGINE COOLANT

26.INSPECT FOR COOLANT LEAK

27. CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT

28. WARM UP ENGINE

29.INSPECT FOR REFRIGERANT LEAK

30. INITIALIZATION SERVO MOTOR

31.PERFORM DIAGNOSTIC SYSTEM CHECK (w/ Front Seat Side Airbag)

32.CHECK SRS WARNING LIGHT (w/ Front Seat Side Airbag)