RM38N0EC _51 Engine / Hybrid System _111786 M20C-FKS, M20D-FKS ENGINE MECHANICAL _0499722 ENGINE ASSEMBLY A

M20C-FKS, M20D-FKS ENGINE MECHANICAL ENGINE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
1: Also necessary after performing a tire rotation. 2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters areinstalled to the same location. 3: When the starter assembly is replaced, "ST relay" must be also replaced. 4: The vehicle height changes because of suspension or tire replacement. 5: If transaxle compensation code read from ECM 6: If transaxle compensation code not read from ECM
Battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
Replacement of ECM	Update ECU security key	Vehicle Control History (RoB) are stored	(202111,999999,_V1,_111780,_0504977,RM100000001ZKRX,)
	Perform Vehicle Identification Number (VIN) or frame number registration	DTC is output	(202303,999999,_51,_111785,_0504416,RM1000000029BFA,)
	Code registration	Engine start	See Service Bulletin for the registration method
	· Transfer transaxle compensation code5 · Reset transaxle compensation code6 · CVT oil pressure calibration · Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	Initialization:(202303,999999,_52,_111806,_0584611,RM1000000029R1M,) Registration:(202303,999999,_52,_111806,_0584611,RM1000000029R1L,)
· Replacement of engine assembly · Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202303,999999,_51,_111785,_0504416,RM1000000029BFF,)
Replacement of Starter assembly*3	Clear the number of starteroperations	Stop and Start System	(202111,999999,_51,_111803,_0509671,RM1000000020651,)
Replacement of Battery	Integrated current valueinitialization
· Replacement of Continuously variabletransaxle assembly · Replacement of CVT Fluid	Air bleed the oil pump withmotor assembly
Replacement of continuously variable transaxle assembly	· Input transaxle compensation code into ECM · Perform reset memory · CVT oil pressure calibration · Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	(202303,999999,_52,_111806,_0584611,RM1000000029R1M,)for K121, K121F Initialization (202303,999999,_52,_111806,_0584611,RM1000000029R1L,)for K121, K121F Registration
Replacement of CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	(202303,999999,_52,_111806,_0584611,RM1000000029R1M,)
Tires	· Initialization12 · Tire Position Identification12	Tire Pressure Warning System	Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below
Suspension parts*4	Parking assist ECU initialization	Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)
Suspension parts*4	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System	(202409,999999,_56,_111825,_0524148,RM100000002OUWG,)
Front wheel alignment adjustment	· Perform reset memory · Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Slip indicator light illuminates · Electronically controlled brake system does not operate correctly	(202203,999999,_54,_111814,_0500728,RM1000000022HI0,)
Front bumper assembly*	Front television camera view adjustment	Panoramic View Monitor System	(202409,999999,_56,_111825,_0500432,RM100000002O1F6,)

CAUTION:

2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a

*a	An Object Exceeding Weight Limit of Engine Lifter

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60minutes or drive the vehicle until stop andstart control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Items for which learning is completed by operating the vehicle normally
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT202111,999999,_58,_111841,_0499789,RM100000001Z086_01_0001,

Hide Display 2. DISCHARGE FUEL SYSTEM PRESSURE

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

Hide Display 3.REMOVE BATTERY

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS BATTERY>REMOVAL202406,999999,_V1,_112220,_0503321,RM100000002MSAX,

Hide Display 4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 5.SECURE STEERING WHEEL

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_111821,_0503296,RM100000002OMWM_01_0124,

Hide Display 6.REMOVE FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202111,999999,_V1,_112220,_0502516,RM100000001ZAD2_01_0001,

Hide Display 53896B 7.REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Remove the 3 screws and front fender front splash shield LH.

Hide Display 53895B 8.REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Remove the 3 screws and front fender front splash shield RH.

Hide Display 51441 9.REMOVE NO. 1 ENGINE UNDER COVER

0,0 0,0 false

	Bolt
	Screw

Remove the 2 bolts, 6 screws and No. 1 engine under cover.

Hide Display 51420 10.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

0,0 0,0 false

	Screw
	Bolt

Remove the 2 bolts, 2 screws, 6 clips and No. 2 engine under cover assembly.

Hide Display 53737B 11.REMOVE FRONT FENDER APRON SEAL LH

Remove the 2 bolts, clip and front fender apron seal LH.

Hide Display 53736 12.REMOVE FRONT FENDER APRON SEAL RH

Remove the 2 bolts, clip and front fender apron seal RH.

Hide Display 58166A 13.REMOVE FRONT FLOOR COVER LH

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL TANK>REMOVAL202406,999999,_51,_111793,_0504184,RM100000002MUME_01_0107,

Hide Display 58165C 14.REMOVE FRONT FLOOR COVER RH

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL TANK>REMOVAL202406,999999,_51,_111793,_0504184,RM100000002MUME_01_0106,

Hide Display 15.REMOVE FRONT BUMPER ASSEMBLY

for SFTM Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for SFTM Made)>REMOVAL202303,999999,_59,_111849,_0500095,RM100000002AYNE,

for GTMC Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>REMOVAL202303,999999,_59,_111849,_0524334,RM100000002AYNC,

Hide Display 52618 16.REMOVE FRONT BUMPER LOWER ABSORBER

for SFTM Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for SFTM Made)>DISASSEMBLY202111,999999,_59,_111849,_0500095,RM100000001Z1C2_01_0356,

for GTMC Made: Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>DISASSEMBLY202203,999999,_59,_111849,_0524334,RM1000000022090_01_0356,

Hide Display 17.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS COOLANT>REPLACEMENT202111,999999,_V1,_112220,_0503655,RM100000001ZFD9_02_0001,

Hide Display 18.DRAIN ENGINE OIL

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS OIL AND OIL FILTER>REPLACEMENT202303,999999,_V1,_112220,_0503319,RM100000002BF30_02_0002,

Hide Display 19.DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>OIL PAN>REMOVAL202406,999999,_52,_111806,_0499732,RM100000002MPYO_02_0002,

Hide Display 20.DRAIN TRANSFER OIL (for AWD)

Click hereGeneral>MAINTENANCE>GF1A TRANSFER OIL>REPLACEMENT202203,999999,_V1,_112220,_0524113,RM1000000021Z8G_01_0001,

Hide Display 12601B 21.REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Disengage the 3 clips and remove the No. 1 engine cover sub-assembly.

NOTICE:: Pull the No. 1 engine cover sub-assembly straight up when removing. If the No. 1 engine cover sub-assembly is not pilled straight up when removing, it may become damaged.

Hide Display 17750A 22.REMOVE INLET AIR CLEANER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202111,999999,_51,_111785,_0503267,RM100000001ZE11_01_0028,

Hide Display 23.REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202111,999999,_51,_111785,_0503267,RM100000001ZE11_01_0027,

Hide Display 89661 24.REMOVE ECM

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ECM>REMOVAL202406,999999,_51,_111785,_0503271,RM100000002MPY1_01_0003,

Hide Display 74404B 25.REMOVE BATTERY CLAMP SUB-ASSEMBLY

Detach the 2 clamps from the battery clamp sub-assembly.

1.708,0.292 1.823,0.104 1.823,0.104 2.083,0.104 true 0.75,1.063 1.094,1.063 1.094,1.063 1.198,1.208 true 2.281,1.104 2.396,0.917 2.396,0.917 2.656,0.917 true 0.5,0.99 0.74,1.167 0.24,0.177 10 true *1 2.698,0.844 2.896,1.01 0.198,0.167 10 true *2 2.115,0.042 2.344,0.208 0.229,0.167 10 true *3

*1	No. 2 Engine Wire
*2	Engine Room Main Wire
*3	Positive (+) Battery Terminal

Detach the 2 clamps and disconnect the engine room main wire and No. 2 engine wire from the battery clamp sub-assembly.

Remove the nut and disconnect the engine room main wire and No. 2 engine wire from the positive (+) battery terminal.

Detach the 2 claws and disconnect the engine room main wire from the No. 2 engine wire.

Remove the 3 bolts and battery clamp sub-assembly.

Hide Display 33820B 26.DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

1.719,2.708 1.885,2.531 1.885,2.531 2.083,2.531 false 2.115,2.438 2.427,2.594 0.313,0.156 10 false *a 3.021,3.396 3.333,3.552 0.313,0.156 10 false *b

*a	Clip
*b	45° to 60°

While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission control shaft lever together with the clip.

Remove the clip and disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket.

Hide Display 23826 27.DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

Slide the clip and disconnect the No. 1 fuel vapor feed hose from the purge valve (purge VSV).

Hide Display 44777 28.DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

Disengage the clamp.

Disconnect the No. 1 vacuum hose connector from the vacuum pump assembly.

Hide Display 87246 29.DISCONNECT OUTLET HEATER WATER HOSE

1.958,1.906 1.948,1.667 1.948,1.667 1.677,1.594 true 1.865,1.906 2.177,2.063 0.313,0.156 10 true *a

*a	Retainer
	Pull out
	Pull off

Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.

Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.

Hide Display 87245 30.DISCONNECT INLET HEATER WATER HOSE

1.521,1.427 1.313,1.021 1.313,1.021 1.063,1.021 true 0.813,0.917 1.031,1.115 0.219,0.198 10 true *a

*a	Retainer
	Pull out
	Pull off

Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.

Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector with plastic bags to prevent damage and contamination.

Hide Display 23901 31.DISCONNECT FUEL TUBE SUB-ASSEMBLY

Remove the No. 1 fuel pipe clamp from the fuel tube connector.

Disconnect the fuel tube sub-assembly from the fuel pipe.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202111,999999,_51,_111793,_0504174,RM100000001ZHDE,

Hide Display 16571C 32.DISCONNECT NO. 1 RADIATOR HOSE

Slide the clip and disconnect the No. 1 radiator hose from the water outlet.

Hide Display 16572D 33.DISCONNECT NO. 2 RADIATOR HOSE

Slide the clip and disconnect the No. 2 radiator hose from the water inlet with thermostat sub-assembly.

Hide Display 88704 34.DISCONNECT SUCTION HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR (for M20C-FKS, M20D-FKS)>REMOVAL202111,999999,_58,_111841,_0499798,RM100000001Z092_01_0001,

Hide Display 88711 35.DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR (for M20C-FKS, M20D-FKS)>REMOVAL202111,999999,_58,_111841,_0499798,RM100000001Z092_01_0002,

Hide Display 36.DISCONNECT WIRE HARNESS

Remove the No. 1 relay block cover from the No. 1 engine room relay block assembly and No. 1 engine room junction block assembly.

Remove the nut from the No. 1 engine room relay block assembly and No. 1 engine room junction block assembly.

Disconnect the 5 connectors from the No. 1 engine room relay block assembly and No. 1 engine room junction block assembly.

Using a screwdriver, disengage the claw and separate the wire harness from the No. 1 engine room relay block assembly and No. 1 engine room junction block assembly.

Remove the bolt.

Disengage the clamp and disconnect the wire harness from the continuously variable transaxle assembly.

Remove the bolt.

Disengage the clamp and disconnect the wire harness from the vehicle body.

Hide Display 16282F 37.DISCONNECT NO. 5 WATER BY-PASS HOSE

Slide the clip and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe.

Hide Display 45220 38.SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_111821,_0503296,RM100000002OMWM_01_0131,

Hide Display 17410 39.REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202303,999999,_51,_111792,_0503718,RM1000000029Z2H_01_0183,

Hide Display 40.REMOVE FRONT DRIVE SHAFT ASSEMBLY

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY>REMOVAL202203,999999,_52,_111807,_0503131,RM100000002299J,

Hide Display 37110 41.REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for AWD)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY>REMOVAL202203,999999,_52,_111807,_0525508,RM10000000227DI,

Hide Display 42.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Set the engine assembly with transaxle on an engine lifter.

0,0 0,0 false

Attachment Installation Position

NOTICE:: ·

Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle level.

·

Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

·

To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.

·

To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.

2.5,1.229 2.656,1.427 0.156,0.198 10 false .

	Bolt
	Nut

Remove the 3 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

1.979,1.75 2.198,1.75 2.198,1.75 2.396,1.333 true 1.438,1.75 1.208,1.75 1.208,1.75 1.021,1.458 true 1.99,4.563 2.208,4.563 2.208,4.563 2.313,4.313 true 1.438,4.542 1.208,4.542 1.208,4.542 1.073,4.302 true 1.01,0.844 1.167,1.042 0.156,0.198 10 false . 0.354,2.948 0.51,3.146 0.156,0.198 10 true A 3,2.927 3.156,3.125 0.156,0.198 10 true A 1.073,1.063 1.229,1.26 0.156,0.198 10 true B 2.292,0.99 2.448,1.188 0.156,0.198 10 true B 1.5,4.229 1.656,4.427 0.156,0.198 10 true C 1.771,4.24 1.927,4.438 0.156,0.198 10 true C 0.406,4.021 0.563,4.219 0.156,0.198 10 true D 0.438,4.417 0.594,4.615 0.156,0.198 10 true D 2.875,4.042 3.031,4.24 0.156,0.198 10 true D 2.844,4.417 3,4.615 0.156,0.198 10 true D 1.792,1.656 1.948,1.854 0.156,0.198 10 false *1 1.49,1.656 1.646,1.854 0.156,0.198 10 false *2 1.76,4.469 1.979,4.656 0.219,0.188 10 true *3 1.458,4.448 1.656,4.667 0.198,0.219 10 true *4

*1	Front Bumper Extension Sub-assembly LH
*2	Front Bumper Extension Sub-assembly RH
*3	Rear Front Suspension Member Brace LH
*4	Rear Front Suspension Member Brace RH
	Bolt
	Nut

Remove the 2 bolts (A), 2 bolts (B), 4 nuts and front bumper extension sub-assembly LH and front bumper extension sub-assembly RH from the front frame assembly and vehicle body.

Remove the 2 bolts (C), 4 bolts (D) and rear front suspension member brace LH and rear front suspension member brace RH from the front frame assembly and vehicle body.

Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.

NOTICE:: ·

Make sure that the engine assembly with transaxle is clear of all wiring and hoses.

·

While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.

Hide Display 89481B 43.REMOVE DIFFERENTIAL PRESSURE SENSOR

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (EMISSION CONTROL)>DIFFERENTIAL PRESSURE SENSOR>REMOVAL202303,999999,_51,_111790,_0588333,RM1000000029YZR_01_0001,

Hide Display 44.REMOVE EMISSION CONTROL VALVE BRACKET

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (EMISSION CONTROL)>DIFFERENTIAL PRESSURE SENSOR>REMOVAL202303,999999,_51,_111790,_0588333,RM1000000029YZR_01_0034,

Hide Display 23825 45.REMOVE FUEL DELIVERY GUARD

Remove the bolt and fuel delivery guard from the engine mounting bracket RH.

Hide Display 46.INSTALL ENGINE HANGERS

0.479,0.542 0.656,0.542 0.656,0.542 0.885,0.854 true 2.313,0.25 2.49,0.25 2.49,0.25 2.719,0.563 true 2.063,0.177 2.281,0.365 0.219,0.188 10 true *2 0.25,0.438 0.458,0.635 0.208,0.198 10 true *1

*1	No. 1 Engine Hanger
*2	No. 2 Engine Hanger

Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque:: 43 N*m (438 kgf*cm, 32 ft.*lbf)

HINT:

No. 1 Engine Hanger	12281-25030
No. 2 Engine Hanger	12282-25010
Bolt	91552-F1040

Using an engine sling device and engine lift, secure the engine assembly with transaxle.

NOTICE:: ·

Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.

·

Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

Hide Display 11361J 47.REMOVE FLYWHEEL HOUSING UNDER COVER

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_111806,_0499728,RM100000002OMFF_02_0057,

Hide Display 32101G 48.REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_111806,_0499728,RM100000002OMFF_02_0059,

Hide Display 16261G 49.REMOVE NO. 1 WATER BY-PASS HOSE

Disengage the 2 clamps.

Slide the 2 clips and remove the No. 1 water by-pass hose.

Hide Display 50.DISCONNECT VACUUM HOSE

Disengage the clamp.

0.125,0.115 0.469,0.344 0.344,0.229 12 false *A 0.125,3.042 0.458,3.26 0.333,0.219 12 false *B

for 2WD

for AWD

for 2WD:

Disengage the 5 clamps.

ii.

Disconnect the vacuum hose from the rear engine mounting insulator.

for AWD:

Disengage the 3 clamps.

Hide Display 51.REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY

Slide the 2 hose clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the water by-pass pipe sub-assembly and water by-pass outlet sub-assembly.

Remove the 3 bolts.

Slide the clip and remove the water by-pass pipe sub-assembly from the flow shutting valve (water valve).

Hide Display 52.DISCONNECT ENGINE WIRE

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_111806,_0499728,RM100000002OMFF_02_0092,

Hide Display 51100G 53.REMOVE FRONT FRAME ASSEMBLY

Disengage the wire harness clamp and disconnect the vacuum switching valve (for active control engine mount system) connector.

Remove the bolt and separate the front engine mounting insulator from the front engine mounting bracket.

0,0.26 0.375,0.5 0.375,0.24 12 true *A 0,2.583 0.375,2.823 0.375,0.24 12 true *B

*A	for 2WD
*B	for AWD

Remove the 4 nuts and separate the rear engine mounting insulator from the front frame assembly.

Hide Display 12311A 54.REMOVE FRONT ENGINE MOUNTING BRACKET

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_111806,_0499728,RM100000002OMFF_02_0094,

Hide Display 12361 55.REMOVE FRONT ENGINE MOUNTING INSULATOR

HINT:: Perform this procedure only when replacement of the front engine mounting insulator is necessary.

Remove the 3 nuts and front engine mounting insulator from the front frame assembly.

Hide Display 12371A 56.REMOVE REAR ENGINE MOUNTING INSULATOR

HINT:: Perform this procedure only when replacement of the rear engine mounting insulator is necessary.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACTIVE CONTROL ENGINE MOUNT (for Rear Side)>REMOVAL202409,999999,_51,_111785,_0503270,RM100000002OMC5_01_0002,

Hide Display 11363A 57.REMOVE FLYWHEEL HOUSING SIDE COVER

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (STARTING)>STARTER (for 1.2 kW Type)>REMOVAL202406,999999,_51,_111788,_0702411,RM100000002MQL6_02_0017,

Hide Display 28100 58.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (STARTING)>STARTER (for 1.2 kW Type)>REMOVAL202406,999999,_51,_111788,_0702411,RM100000002MQL6_02_0006,

Hide Display 59.REMOVE WIRE HARNESS CLAMP BRACKET

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_111806,_0499728,RM100000002OMFF_02_0101,

Hide Display 37117 60.REMOVE PROPELLER SHAFT HEAT INSULATOR (for AWD)

Click hereDrivetrain>GF1A (TRANSFER / 4WD / AWD)>TRANSFER ASSEMBLY>REMOVAL202409,999999,_52,_119335,_0524095,RM100000002OMK5_01_0019,

Hide Display 61.REMOVE ENGINE ASSEMBLY

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_111806,_0499728,RM100000002OMFF_02_0037,

Hide Display 32101B 62.REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>REAR CRANKSHAFT OIL SEAL>REMOVAL202409,999999,_51,_111786,_0499721,RM100000002OPX3_01_0013,

Hide Display 19315 63.REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>REAR CRANKSHAFT OIL SEAL>REMOVAL202409,999999,_51,_111786,_0499721,RM100000002OPX3_01_0014,

Hide Display 82121 64.REMOVE ENGINE WIRE

Remove the engine wire from the engine assembly.

Hide Display 65.INSTALL ENGINE ASSEMBLY TO ENGINE STAND

Install the engine assembly to an engine stand.

Hide Display 66.REMOVE ENGINE HANGERS

Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and engine mounting bracket RH.

Hide Display 12305 67.REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:: Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

Disengage the 2 clamps.

Remove the bolt, nut and separate the radiator reserve tank assembly.

Remove the bolt and separate the No. 2 earth wire from the engine mounting insulator sub-assembly RH.

Remove the 2 bolts, nut and engine mounting insulator sub-assembly RH.

Hide Display 12341 68.REMOVE ENGINE MOUNTING SPACER

HINT:: Perform this procedure only when replacement of the engine mounting spacer is necessary.

Remove the 2 bolts and engine mounting spacer from the vehicle body.

Hide Display 12372A 69.REMOVE ENGINE MOUNTING INSULATOR LH

HINT:: Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

Remove the 4 bolts and engine mounting insulator LH from the vehicle body.