RM38N0EC _52 Drivetrain _111807 DRIVE SHAFT / PROPELLER SHAFT _0503131 FRONT DRIVE SHAFT ASSEMBLY A

DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
1: Also necessary after performing a tire rotation. 2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.
Front wheel alignment adjustment	for HV Model Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Brake system warning light (yellow indicator) illuminates · Slip indicator light illuminates · Electronically controlled brake system does not operate correctly	(202203,999999,_54,_111814,_0500722,RM1000000022HHI,)
Front wheel alignment adjustment	for Gasoline Model · Perform reset memory · Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Slip indicator light illuminates · Electronically controlled brake system does not operate correctly	(202203,999999,_54,_111814,_0500728,RM1000000022HI0,)
Tires	· Initialization12 · Tire Position Identification12	Tire Pressure Warning System	Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) (202203,202303,_V1,_111780,_0504977,RM1000000022CKZ,202303,202406,_V1,_111780,_0504977,RM100000002AA1Y,202406,202409,_V1,_111780,_0504977,RM100000002MO96,202409,999999,_V1,_111780,_0504977,RM100000002OMBP,)
Replacement of CVT fluid	Air bleed the oil pump with motor assembly	Stop and Start System	(202111,999999,_51,_111803,_0509671,RM1000000020651,)
Replacement of CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	(202111,202303,_52,_111806,_0499726,RM100000001YZJA,202303,999999,_52,_111806,_0584611,RM1000000029R1M,)

PROCEDURE

Hide Display 1.REMOVE FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202111,999999,_V1,_112220,_0502516,RM100000001ZAD2_01_0001,

Hide Display 51420 2.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

for M20C-FKS, M20D-FKS: Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (LUBRICATION)>OIL PAN AND OIL LEVEL SENSOR>REMOVAL202111,202303,_51,_111787,_0503327,RM100000001ZE5M_02_0036,202303,999999,_51,_111787,_0503348,RM100000002B2JU_01_0021,

for A25D-FXS, A25F-FXS: Click hereEngine / Hybrid System>A25D-FXS, A25F-FXS (LUBRICATION)>OIL PAN AND OIL LEVEL SENSOR>REMOVAL202111,999999,_51,_111799,_0503333,RM100000001ZE65_02_0029,

Hide Display 53737B 3.REMOVE FRONT FENDER APRON SEAL LH

for M20C-FKS, M20D-FKS: Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202203,202303,_51,_111786,_0499722,RM1000000022F78_01_0141,202303,202406,_51,_111786,_0499722,RM100000002A0JY_01_0141,202406,202409,_51,_111786,_0499722,RM100000002MXOE_01_0141,202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0141,

for A25D-FXS, A25F-FXS: Click hereEngine / Hybrid System>A25D-FXS, A25F-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202203,202303,_51,_111795,_0503439,RM1000000022F56_01_0141,202303,202406,_51,_111795,_0503439,RM100000002AMBS_01_0141,202406,202409,_51,_111795,_0503439,RM100000002MPYT_01_0141,202409,999999,_51,_111795,_0503439,RM100000002OMZA_01_0141,

Hide Display 53736 4.REMOVE FRONT FENDER APRON SEAL RH

for M20C-FKS, M20D-FKS: Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202203,202303,_51,_111786,_0499722,RM1000000022F78_01_0005,202303,202406,_51,_111786,_0499722,RM100000002A0JY_01_0005,202406,202409,_51,_111786,_0499722,RM100000002MXOE_01_0005,202409,999999,_51,_111786,_0499722,RM100000002OLFC_01_0005,

for A25D-FXS, A25F-FXS: Click hereEngine / Hybrid System>A25D-FXS, A25F-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202203,202303,_51,_111795,_0503439,RM1000000022F56_01_0005,202303,202406,_51,_111795,_0503439,RM100000002AMBS_01_0005,202406,202409,_51,_111795,_0503439,RM100000002MPYT_01_0005,202409,999999,_51,_111795,_0503439,RM100000002OMZA_01_0005,

Hide Display 5.DRAIN HYBRID TRANSAXLE FLUID (for HV Model)

Click hereDrivetrain>P710 (HYBRID TRANSMISSION / TRANSAXLE)>HYBRID TRANSAXLE FLUID>ADJUSTMENT202111,999999,_52,_111805,_0503476,RM100000001ZESP_01_0004,

Hide Display 6.DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID (for Gasoline Model)

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>OIL PAN>REMOVAL202203,202406,_52,_111806,_0499732,RM1000000022ETK_02_0002,202406,999999,_52,_111806,_0499732,RM100000002MPYO_02_0002,

Hide Display 7.DRAIN TRANSFER OIL (for Gasoline Model AWD)

Click hereGeneral>MAINTENANCE>GF1A TRANSFER OIL>REPLACEMENT202203,999999,_V1,_112220,_0524113,RM1000000021Z8G_01_0001,

Hide Display 43502H 8.REMOVE FRONT AXLE SHAFT NUT

2.448,1.135 2.448,0.656 2.448,0.656 2.771,0.656 true 2.802,0.552 3.177,0.74 0.375,0.188 10 true SST

Using SST and a hammer, release the staked part of the front axle shaft nut.

SST: 09930-00010 (09931-00010, 09931-00020)

NOTICE:: Fully loosen the staked part of the front axle shaft nut, otherwise the threads of the drive shaft may be damaged.

While applying the brakes, using a 30 mm deep socket wrench, remove the front axle shaft nut.

Hide Display 48810 9.SEPARATE FRONT STABILIZER LINK ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202203,202406,_53,_111810,_0503291,RM1000000022F7T_01_0002,202406,202409,_53,_111810,_0503291,RM100000002MQ03_01_0002,202409,999999,_53,_111810,_0503291,RM100000002OMHL_01_0002,

Hide Display 48069 10.SEPARATE FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202203,202303,_52,_111808,_0502898,RM1000000022F1V_02_0036,202303,202406,_52,_111808,_0502898,RM100000002B45S_02_0036,202406,999999,_52,_111808,_0502898,RM100000002MQ06_02_0036,

Hide Display 11.SEPARATE FRONT AXLE ASSEMBLY

Remove the bolt and separate the front speed sensor and front flexible hose from the front shock absorber assembly.

NOTICE:: Be sure to separate the front speed sensor and front flexible hose from the front shock absorber assembly completely.

Remove the bolt, disengage the clamp and separate the front speed sensor from the front shock absorber assembly and steering knuckle.

NOTICE:: ·

Prevent foreign matter from contacting the sensor tip.

·

Be careful not to damage the front speed sensor.

·

Clean the speed sensor installation hole and the contact surfaces every time the front speed sensor is removed.

2.688,0.594 3.052,0.594 3.052,0.594 3.052,1.792 true 2.813,0.917 3.042,0.917 true 2.979,1.833 3.167,2 0.188,0.167 10 false *a

Matchmark

Put matchmarks on the front drive shaft assembly and the front axle hub sub-assembly.

Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly.

NOTICE:: ·

Do not damage the front axle outboard joint boot.

·

Do not push the front axle assembly towards the outside of the vehicle any further than necessary.

HINT:: If it is difficult to separate the front drive shaft assembly from the front axle assembly, tap the end of the front drive shaft assembly using a brass bar and a hammer.

Hide Display 43420 12.REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

2.031,2.49 1.677,3.104 1.677,3.104 1.677,1.625 true 1.563,3.156 2.021,3.354 0.458,0.198 10 false SST

Using SST, remove the front drive shaft assembly LH.

SST: 09520-01011
09520-20010 (09521-02010, 09521-02040, 09521-02060)

NOTICE:: ·

Do not damage the front drive shaft oil seal LH.

·

Do not damage the front axle inboard joint boot.

·

Do not damage the front drive shaft dust cover LH.

·

Do not drop the front drive shaft assembly LH.

·

When carrying the front drive shaft assembly LH, hold it horizontally.

Hide Display 43410 13.REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for Gasoline Model 2WD, HV Model)

Remove the 2 bolts and pull out the drive shaft together with the drive shaft bearing case sub-assembly.

Remove the front drive shaft assembly RH from the drive shaft bearing bracket.

NOTICE:: ·

Do not damage the front drive shaft oil seal RH.

·

Do not damage the front axle inboard joint boot.

·

Do not damage the front drive shaft dust cover RH.

·

Do not drop the front drive shaft assembly RH.

·

When carrying the front drive shaft assembly RH, hold it horizontally.

HINT:: If it is difficult to disengage the fitting, tap the end of the front drive inboard joint assembly with a brass bar and a hammer.

Hide Display 43410 14.REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (for Gasoline Model AWD)

Separate the drive shaft bearing bracket hole snap ring from the drive shaft bearing bracket.

Remove the No. 1 drive shaft bearing bracket setting bolt and front drive shaft assembly RH from the transfer assembly.

NOTICE:: ·

Do not damage the transfer case oil seal RH.

·

Do not damage the front axle inboard joint boot.

·

Do not drop the front drive shaft assembly RH.

·

Do not damage the front drive shaft dust cover RH.

·

When carrying the front drive shaft assembly RH, hold it horizontally.

HINT:: If it is difficult to disengage the fitting, tap the end of the front drive inboard joint assembly with a brass bar and a hammer.

Remove the drive shaft bearing bracket hole snap ring from the front drive shaft assembly RH.

Hide Display 43420G 15.REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

Using a screwdriver, remove the front drive shaft hole snap ring LH.