RM3660EC _51 Engine / Hybrid System _080777 NR Series ENGINE CONTROL _0393969 SFI SYSTEM C

NR Series ENGINE CONTROL  SFI SYSTEM  P008700  Fuel Rail / System Pressure - Too Low  


DESCRIPTION

The high-pressure direct injection fuel system consists of a spill control valve, check valve, fuel relief valve, fuel pressure sensor, fuel pump assembly (for high pressure side) and fuel injector assemblies. The spill control valve adjusts the return volume of high-pressure fuel. The check valve mechanically opens and closes the path to the fuel delivery pipe. The relief valve releases the fuel back to the fuel tank if there is a malfunction in the high-pressure fuel system. The fuel pump assembly (for high pressure side) is installed to the cylinder head cover and operated by a cam installed to the end of the exhaust camshaft. Rotation of the camshaft moves the pump plunger inside the fuel pump assembly (for high pressure side) up and down, pressurizing the fuel. The pressurized fuel opens the check valve and is pumped into the fuel delivery pipe. The ECM controls the spill control valve to adjust the fuel pressure between 2.4 and 30 MPa (24.5 and 306 kgf/cm2) and monitors signals from the fuel pressure sensor to maintain the target fuel pressure.

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P008700 Fuel Rail / System Pressure - Too Low Although the ECM is not requesting the fuel pump assembly (for high pressure side) to open the spill control valve, fuel pressure decreases 5 MPa (51.0 kgf/cm2, 725 psi) from target pressure for about 10 seconds (1 trip detection logic).
·

Leak of fuel

·

Fuel pipe (fuel tank - fuel pump assembly (for high pressure side))

·

Fuel pipe (fuel pump assembly [for high pressure side] - fuel injector assembly)

·

Fuel injector assembly

·

Fuel pump (for low pressure side)

·

Fuel delivery pipe

·

Fuel system

·

ECM


Comes on DTC stored SAE Code:
P0087

MONITOR DESCRIPTION

If the fuel pressure decreases despite an increase request signal being sent to the fuel pump assembly (for high pressure side) by the ECM, the ECM will illuminate the MIL and store this DTC.

MONITOR STRATEGY

Required Sensors/Components Fuel pressure sensor
Frequency of Operation Continuous

CONFIRMATION DRIVING PATTERN

HINT:
·

Permanent misfire and fuel system DTCs can only be cleared when performing the universal trip driving pattern when no malfunction is detected.



1.

Connect the GTS to the DLC3.

2.

Turn the ignition switch to ON.

3.

Turn the GTS on.

4.

Record the Freeze Frame Data.

5.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

6.

Turn the ignition switch off and wait for at least 30 seconds.

7.

Start the engine.

8.

Turn the GTS on.

9.

Based on the engine speed, engine load and other conditions displayed in the Freeze Frame Data, reproduce the conditions present when the DTC was stored.

10.

Enter the following menus: Powertrain / Engine / Trouble Codes.

11.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



12.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

13.

Input the DTC: P008700.

14.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result shows NORMAL, the system is normal.

·

If the judgment result shows ABNORMAL, the system has a malfunction.




CAUTION / NOTICE / HINT

HINT:

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.


PROCEDURE

1.CHECK FUEL LEAK
a.

Check around and beneath the car for fuel leaks, fumes, etc.

OK:

No fuel leaks present.



Result:
Proceed to
OK
NG



OK

2.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P008700)

NG

REPAIR OR REPLACE FUEL LEAK POINT

2.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P008700)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P008700 is output A
DTC P008700 and other DTCs are output B


HINT:

If any DTCs other than P008700 are output, troubleshoot those DTCs first.




A

3.CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST

B

3.CONFIRM IF VEHICLE HAS RUN OUT OF FUEL IN PAST
a.

Has the vehicle run out of fuel in the past?


Result:
Proceed to
YES
NO



YES

DTC CAUSED BY RUNNING OUT OF FUEL

NO

4.CHECK MISFIRE COUNT (INSPECT FUEL INJECTOR ASSEMBLY)
4.CHECK MISFIRE COUNT (INSPECT FUEL INJECTOR ASSEMBLY)
a.

Connect the GTS to the DLC3.


b.

Start the engine.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Data List / Misfire Count Cylinder #1 to Misfire Count Cylinder #4.

Powertrain > Engine > Data List
Tester Display
Misfire Count Cylinder #1
Misfire Count Cylinder #2
Misfire Count Cylinder #3
Misfire Count Cylinder #4
50003 372 148,149,150,151

e.

Monitor all of the misfire count that are displayed on the GTS.

Result:
Misfire Count Proceed to
There are no misfire counts A
3 cylinders or more have misfire counts
1 or 2 cylinders have misfire counts B



HINT:

Perform "Inspection After Repair" after replacing the fuel injector assembly.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

5.READ VALUE USING GTS (HIGH FUEL PRESSURE SENSOR)

B

5.READ VALUE USING GTS (HIGH FUEL PRESSURE SENSOR)
a.

Connect the GTS to the DLC3.


b.

Start the engine.


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Data List / High Fuel Pressure Sensor.

Powertrain > Engine > Data List
Tester Display
High Fuel Pressure Sensor
50003 372 47

e.

Check that the fuel pressure fluctuates when the engine condition changes from idling to racing.

Result:
Result Proceed to
Fuel pressure does not rise A
Fuel pressure fluctuates B
Fuel pressure does not fluctuate C



HINT:

Perform "Inspection After Repair" after replacing the fuel delivery pipe.

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



A

6.CHECK FUEL PUMP OPERATION (FOR LOW PRESSURE SIDE)

B

8.REPLACE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)

C

6.CHECK FUEL PUMP OPERATION (FOR LOW PRESSURE SIDE)

OK

7.CHECK FUEL PRESSURE (FOR LOW PRESSURE SIDE)

NG

7.CHECK FUEL PRESSURE (FOR LOW PRESSURE SIDE)

OK

8.REPLACE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)

NG

REPAIR OR REPLACE FUEL SYSTEM (PRESSURE REGULATOR, PIPE LINE AND FILTER)

8.REPLACE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (FOR HIGH PRESSURE SIDE)

NEXT

9.CLEAR DTC
9.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the ignition switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

10.CHECK IF DTC OUTPUT RECURS (SEE IF DTC P008700 IS OUTPUT AGAIN)
10.CHECK IF DTC OUTPUT RECURS (SEE IF DTC P008700 IS OUTPUT AGAIN)
a.

Drive the vehicle in accordance with the driving pattern described in the Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes.


c.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P008700 is output B




A

END

B