RM35X0E _V1 General _078672 MAINTENANCE _0387439 GENERAL MAINTENANCE F

MAINTENANCE  GENERAL MAINTENANCE  CHASSIS  



LUBRICATE CLUTCH RELEASE FORK


a.

Lubricate the clutch release fork by referring to the lubrication chart.

Click hereDrivetrain>CLUTCH>CLUTCH UNIT>INSTALLATION




INSPECT STEERING LINKAGE AND GEAR BOX



b.

Check the steering linkage for looseness or damage.

i.

Check that the tie rod ends do not have any play.


ii.

Check that the dust seals and boots are not damaged.


iii.

Check that the boot clamps are not loose.


iv.

Check that the steering gear housing is not damaged.


v.

Check that the connectors are properly connected to the steering gear housing.





INSPECT SUSPENSION BALL JOINT AND DUST COVER


a.

Inspect the ball joints for excessive looseness.

i.

Jack up the front of the vehicle and place wooden blocks with a height of 180 to 200 mm (7.09 to 7.87 in.) under the front tires.


ii.

Lower the vehicle until the front coil spring has about half its ordinary load. Place stands under the vehicle for safety.


iii.

Check that the front wheels are pointing straight ahead. Use wheel chocks on all 4 wheels.


iv.

Using a lever, pry up the end of the lower arm. Check the amount of play.

Maximum Ball Joint Vertical Play:

0 mm (0 in.)


If there is any play, replace the ball joint.



b.

Check the dust cover for damage.



INSPECT MANUAL TRANSMISSION OIL


a.

Visually check the transmission for fluid leaks. If fluid is leaking, find the cause and repair it.





INSPECT AUTOMATIC TRANSMISSION FLUID


a.

Visually check the transmission for fluid leaks. If fluid is leaking, find the cause and repair it.




INSPECT AUTOMATIC TRANSAXLE FLUID COOLER HOSE AND CONNECTIONS


a.

for 7GR-FKS:

i.

Inspect the automatic transaxle fluid cooler hoses (No. 1 oil cooler inlet hose*, No. 1 oil cooler outlet hose*, No. 1 oil cooler hose, No. 2 oil cooler hose) for cracks, leakage, loose connections and deformation.

*: w/ ATF Warmer



b.

for 1GD-FTV:

i.

Inspect the automatic transaxle fluid cooler hoses (No. 1 oil cooler inlet hose, No. 1 oil cooler outlet hose and oil cooler tube with oil cooler hose) for cracks, leakage, loose connections and deformation.