RM35X0E _52 Drivetrain _079136 DRIVE SHAFT / PROPELLER SHAFT _0383777 PROPELLER SHAFT ASSEMBLY(for Standard Roof) A

DRIVE SHAFT / PROPELLER SHAFT  PROPELLER SHAFT ASSEMBLY(for Standard Roof)  INSTALLATION  


PROCEDURE

Hide 37100 1.INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

a.

for 1GD-FTV (AC60E):

i.

Completely remove any oil, etc. and clean the contact surfaces of the propeller shaft flange, differential flange and differential torsional damper.


ii.
C408848C02
1.667,1.5 2.031,1.896 2.031,1.896 1.677,1.406 true 1.979,3.854 2.5,4.281 2.5,4.281 1.969,3.76 true 2.031,1.917 2.344,2.073 0.313,0.156 10 true *a 2.563,4.281 2.875,4.438 0.313,0.156 10 true *a
*a Matchmark


Align the matchmarks and install the differential torsional damper to the differential flange.


iii.

Align the matchmarks on the propeller shaft flange and differential torsional damper.


iv.

Temporarily install the propeller shaft with center bearing assembly with the 4 nuts and 4 washers. Tighten the bolts as much as possible by hand.



b.

except 1GD-FTV (AC60E):

i.

Completely remove any oil, etc. and clean the contact surfaces of the propeller shaft flange and differential flange.


ii.
C408847C01
1.698,1.458 2.021,1.833 2.021,1.833 1.698,1.542 true 2.104,1.813 2.417,1.969 0.313,0.156 10 true *a
*a Matchmark


Align the matchmarks on the propeller shaft flange and differential flange.


iii.

Temporarily install the propeller shaft with center bearing assembly with the 4 nuts and 4 washers. Tighten the bolts as much as possible by hand.



c.

for Automatic transmission:

i.

Install the propeller shaft with center bearing assembly to the extension housing.


ii.

Temporarily install the center support bearing bracket with the 2 bolts and 2 washers. Tighten the bolts as much as possible by hand.


iii.

Install the propeller shaft with center bearing assembly with the 4 washers and 4 nuts.

Torque:
88.2 N*m (899 kgf*cm, 65 ft.*lbf)



d.

for Manual transmission:

i.

Install the propeller shaft with center bearing assembly to the extension housing.


ii.

Temporarily install the center support bearing bracket with the 2 center No. 1 bearing bolts and 2 washers. Tighten the bolts as much as possible by hand.


iii.

Install the propeller shaft with center bearing assembly with the 4 washers and 4 nuts.

Torque:
88.2 N*m (899 kgf*cm, 65 ft.*lbf)



e.
C408862C01
1.844,0.323 2.135,0.323 false 2.177,0.271 2.51,0.271 false 1.667,0.24 1.979,0.396 0.313,0.156 10 false *a 2.552,0.177 2.865,0.333 0.313,0.156 10 false *b
*a Center Bearing Housing Center Line
*b Center Bearing Center Line


Unload the vehicle and then make sure all 4 wheels are touching the ground and the vehicle is supporting all of its own weight. The center lines of the center bearing and center bearing housing (refer to the illustration) must be adjusted so that they are within 0 +/-1 mm (0 +/-0.0394 in.) of each other. Measure the difference along the front/rear axis of the vehicle.

Distance (A):

0 +/-1 mm (0 +/-0.0394 in.)



f.

for Automatic Transmission:

Tighten the 2 set bolts and 2 washers of the center support bearing bracket.

Torque:
36.8 N*m (375 kgf*cm, 27 ft.*lbf)


g.

for Manual Transmission:

Tighten the 2 center No. 1 bearing bolts and 2 washers of the center support bearing bracket.

Torque:
36.8 N*m (375 kgf*cm, 27 ft.*lbf)


Hide 51569 2.INSTALL PROPELLER SHAFT GUARD

NOTICE:

Thoroughly clean and remove any oil, etc., on the propeller shaft guard installation bolts and connections.


a.
C408845C01
1.771,0.677 1.771,0.177 1.771,0.177 2.188,0.177 true 1.99,0.688 2,0.417 2,0.417 2.417,0.417 true 2.26,0.104 2.573,0.26 0.313,0.156 10 true *a 2.479,0.354 2.792,0.51 0.313,0.156 10 true *b
*a Identification Number
*b Arrow


for Transmission Side:

Install the propeller shaft guard with the 2 bolts.

Torque:
32 N*m (326 kgf*cm, 24 ft.*lbf)

NOTICE:
·

Make sure that the identification number of the propeller shaft guard is "1".

·

Make sure that the arrow of the propeller shaft guard faces the front of the vehicle.




b.
C408846C01
1.656,1.51 1.656,1.177 1.656,1.177 1.823,1.177 true 1.469,1.531 1.469,0.948 1.469,0.948 1.719,0.948 true 1.75,0.865 2.063,1.021 0.313,0.156 10 true *a 1.854,1.104 2.167,1.26 0.313,0.156 10 true *b
*a Identification Number
*b Arrow


for Center Support Bearing Side:

Install the propeller shaft guard with the 2 bolts.

Torque:
32 N*m (326 kgf*cm, 24 ft.*lbf)

NOTICE:
·

Make sure that the identification number of the propeller shaft guard is "2".

·

Make sure that the arrow of the propeller shaft guard faces the front of the vehicle.