RM35X0E _59 Vehicle Exterior _079256 LIGHTING (EXT) _0384398 LIGHTING SYSTEM(w/o Headlight ECU) J

LIGHTING (EXT)  LIGHTING SYSTEM(w/o Headlight ECU)  Headlight Dimmer Switch Circuit  


DESCRIPTION

The steering sensor*1 or combination switch ECU sub-assembly*2 receives the following switch information:

·

Light control switch in OFF*3, TAIL, HEAD, AUTO*4 position

·

Dimmer switch in High, Low or Flash (pass) position

·

Fog light switch in Fr*5, Rr*6 or OFF position

*1: w/ VSC

*2: w/o VSC

*3: w/ Light Control Switch OFF Position

*4: w/ Automatic Light Control System

*5: w/ Front Fog Light

*6: w/ Rear Fog Light



WIRING DIAGRAM

for LHD


E406759E07
0.313,4.635 0.625,4.833 0.313,0.198 10 false IC 1.188,1.708 1.646,1.906 0.458,0.198 10 false 5 V 2.719,0.323 3.333,0.521 0.615,0.198 10 false HEAD 3.281,0.448 3.74,0.646 0.458,0.198 10 false N3 3.313,0.24 3.469,0.438 0.156,0.198 10 false 7 5.042,0.333 5.354,0.531 0.313,0.198 10 false 16 5.656,0.156 5.969,0.354 0.313,0.198 10 false +B 5.281,0.344 5.896,0.542 0.615,0.198 10 false HEAD 2.896,3.417 3.208,3.615 0.313,0.198 10 false HU 4.458,3.417 4.771,3.615 0.313,0.198 10 false HU 5.865,2.021 6.177,2.219 0.313,0.198 10 false HU 6.229,2.021 6.542,2.219 0.313,0.198 10 false HF 2.917,4.073 3.229,4.271 0.313,0.198 10 false HF 4.458,4.073 4.771,4.271 0.313,0.198 10 false HF 6.583,2.021 6.896,2.219 0.313,0.198 10 false EL 3.271,3.531 3.583,3.729 0.313,0.198 10 false z7 3.302,3.333 3.458,3.531 0.156,0.198 10 false 6 3.313,3.979 3.469,4.177 0.156,0.198 10 false 7 4.156,3.323 4.313,3.521 0.156,0.198 10 false 1 4.167,3.979 4.323,4.177 0.156,0.198 10 false 6 4.135,3.542 4.385,3.802 0.25,0.26 10 false z9 2.74,5.719 3.51,5.917 0.771,0.198 10 false BFG*1 4.521,5.729 5.292,5.927 0.771,0.198 10 false BFG*1 3.292,5.635 3.604,5.833 0.313,0.198 10 false 11 4.167,5.625 4.323,5.854 0.156,0.229 10 false 4 5.833,4.771 6.292,4.969 0.458,0.198 10 false BFG 6.604,4.771 6.917,4.969 0.313,0.198 10 false EL 5.24,2.208 6.615,2.406 1.375,0.198 10 false High 5.25,2.406 6.479,2.604 1.229,0.198 10 false Low 5.219,2.615 6.292,2.813 1.073,0.198 10 false Flash 4.74,2.813 6.729,3.01 1.99,0.198 10 false Dimmer Switch 5.25,4.958 5.708,5.156 0.458,0.198 10 false OFF 5.354,5.156 5.969,5.354 0.615,0.198 10 false Fr*1 4.927,5.563 6.458,5.76 1.531,0.198 10 false Fog Light Switch 4.948,0.844 5.406,1.042 0.458,0.198 10 false N19 4.938,0.99 6.604,2.052 1.667,1.063 10 false Main Body ECU (Multiplex Network Body ECU) 0.177,7.458 2.469,7.656 2.292,0.198 10 false Steering Sensor*3 3.323,7.469 4.313,8.021 0.99,0.552 10 false Steering Wheel Switch Housing 5.26,7.531 6.844,7.927 1.583,0.396 10 false Turn Signal Switch 3.792,8.125 7.156,8.323 3.365,0.198 10 false *1: w/ Front Fog Light 4.115,4.188 4.365,4.448 0.25,0.26 10 false z9 4.135,6.49 4.385,6.75 0.25,0.26 10 false z9 3.302,4.188 3.615,4.385 0.313,0.198 10 false z7 3.302,6.5 3.615,6.698 0.313,0.198 10 false z7 5.344,5.354 5.958,5.552 0.615,0.198 10 false Rr*2 6.271,4.771 6.885,4.969 0.615,0.198 10 false B 3.281,5.823 3.594,6.021 0.313,0.198 10 false z7 4.146,5.813 4.396,6.073 0.25,0.26 10 false z9 4.135,6.292 4.385,6.583 0.25,0.292 10 false 13 3.281,6.302 3.531,6.594 0.25,0.292 10 false 12 2.875,6.396 3.49,6.594 0.615,0.198 10 false B*2 4.573,6.396 5.188,6.594 0.615,0.198 10 false B*2 0.167,7.771 3.146,8 2.979,0.229 10 false Combination Switch ECU Sub-assembly*4 5.5,8.135 7.125,8.427 1.625,0.292 10 false *3: w/ VSC 5.49,8.448 7.094,8.677 1.604,0.229 10 false *4: w/o VSC 3.792,8.448 7.156,8.646 3.365,0.198 10 false *2: w/ Rear Fog Light

E406760E07
0.323,4.094 0.635,4.292 0.313,0.198 10 false IC 2.24,3.427 3.01,3.625 0.771,0.198 10 false L_OFF*1 2.542,4.292 2.979,4.635 0.438,0.344 10 false A*2 4.229,4.302 4.76,4.594 0.531,0.292 10 false A*2 4.229,3.427 5,3.625 0.771,0.198 10 false L_OFF*1 6.083,0.854 6.24,1.052 0.156,0.198 10 false T 2.677,5.063 2.833,5.26 0.156,0.198 10 false T 4.24,5.052 4.396,5.25 0.156,0.198 10 false T 5.771,0.844 5.927,1.042 0.156,0.198 10 false A 5.188,0.833 5.958,1.031 0.771,0.198 10 false L_OFF 6.396,0.844 6.552,1.042 0.156,0.198 10 false H 4.24,5.813 4.396,6.01 0.156,0.198 10 false H 2.677,5.813 2.833,6.01 0.156,0.198 10 false H 6.698,0.844 7.01,1.042 0.313,0.198 10 false EL 4.49,1.74 5.104,1.938 0.615,0.198 10 false AUTO*2 4.615,2.24 5.229,2.438 0.615,0.198 10 false TAIL 4.552,2.656 5.167,2.854 0.615,0.198 10 false HEAD 4.365,2.844 5.188,3.542 0.823,0.698 10 false Light Control Switch 2.979,3.552 3.25,3.792 0.271,0.24 10 false z7 3.823,3.542 4.135,3.74 0.313,0.198 10 false z9 4.25,6.969 4.563,7.167 0.313,0.198 10 false EL 2.604,6.979 2.917,7.177 0.313,0.198 10 false EL 3.844,3.333 4,3.531 0.156,0.198 10 false 2 2.99,3.323 3.146,3.521 0.156,0.198 10 false 2 2.99,4.188 3.146,4.385 0.156,0.198 10 false 5 3.802,4.198 4.115,4.396 0.313,0.198 10 false 10 3.802,4.969 4.115,5.167 0.313,0.198 10 false 14 3.844,5.719 4,5.917 0.156,0.198 10 false 5 3.802,6.875 4.115,7.073 0.313,0.198 10 false 12 2.958,6.875 3.271,7.073 0.313,0.198 10 false 13 2.99,5.719 3.146,5.917 0.156,0.198 10 false 4 2.99,4.958 3.146,5.156 0.156,0.198 10 false 3 0.188,7.656 2.479,7.854 2.292,0.198 10 false Steering Sensor*3 3,7.667 4,8.208 1,0.542 10 false Steering Wheel Switch Housing 5.031,7.677 6.5,7.958 1.469,0.281 10 false Turn Signal Switch 0.146,8.573 3.125,8.865 2.979,0.292 10 false *2: w/ Automatic Light Control System 4.521,1.125 5.135,1.323 0.615,0.198 10 false OFF*1 0.156,8.302 3.135,8.594 2.979,0.292 10 false *1: w/ Light Control Switch OFF Position 2.969,4.417 3.24,4.656 0.271,0.24 10 false z7 2.969,5.177 3.24,5.417 0.271,0.24 10 false z7 2.969,5.938 3.24,6.177 0.271,0.24 10 false z7 2.969,7.094 3.24,7.333 0.271,0.24 10 false z7 3.823,4.406 4.135,4.604 0.313,0.198 10 false z9 3.823,5.188 4.135,5.385 0.313,0.198 10 false z9 3.802,5.938 4.115,6.135 0.313,0.198 10 false z9 3.823,7.083 4.135,7.281 0.313,0.198 10 false z9 0.177,7.938 2.917,8.146 2.74,0.208 10 false Combination Switch ECU Sub-assembly*4 3.969,8.292 6.948,8.583 2.979,0.292 10 false *3: w/ VSC 3.958,8.573 6.938,8.865 2.979,0.292 10 false *4: w/o VSC


for RHD


E406759E08
0.313,4.635 0.625,4.833 0.313,0.198 10 false IC 1.188,1.708 1.646,1.906 0.458,0.198 10 false 5 V 2.719,0.323 3.333,0.521 0.615,0.198 10 false HEAD 3.281,0.448 3.74,0.646 0.458,0.198 10 false N3 3.313,0.24 3.469,0.438 0.156,0.198 10 false 7 5.042,0.333 5.354,0.531 0.313,0.198 10 false 16 5.656,0.156 5.969,0.354 0.313,0.198 10 false +B 5.281,0.344 5.896,0.542 0.615,0.198 10 false HEAD 2.896,3.417 3.208,3.615 0.313,0.198 10 false HU 4.458,3.417 4.771,3.615 0.313,0.198 10 false HU 5.865,2.021 6.177,2.219 0.313,0.198 10 false HU 6.229,2.021 6.542,2.219 0.313,0.198 10 false HF 2.917,4.073 3.229,4.271 0.313,0.198 10 false HF 4.458,4.073 4.771,4.271 0.313,0.198 10 false HF 6.583,2.021 6.896,2.219 0.313,0.198 10 false EL 3.271,3.531 3.583,3.729 0.313,0.198 10 false z7 3.302,3.333 3.458,3.531 0.156,0.198 10 false 6 3.313,3.979 3.469,4.177 0.156,0.198 10 false 7 4.125,3.333 4.365,3.531 0.24,0.198 10 false 16 4.135,3.979 4.344,4.177 0.208,0.198 10 false 11 4.135,3.542 4.385,3.802 0.25,0.26 10 false z9 2.74,5.719 3.51,5.917 0.771,0.198 10 false BFG*1 4.521,5.729 5.292,5.927 0.771,0.198 10 false BFG*1 3.292,5.635 3.604,5.833 0.313,0.198 10 false 11 4.125,5.625 4.344,5.875 0.219,0.25 10 false 13 5.833,4.771 6.292,4.969 0.458,0.198 10 false BFG 6.604,4.771 6.917,4.969 0.313,0.198 10 false EL 5.24,2.208 6.615,2.406 1.375,0.198 10 false High 5.25,2.406 6.479,2.604 1.229,0.198 10 false Low 5.219,2.615 6.292,2.813 1.073,0.198 10 false Flash 4.74,2.813 6.729,3.01 1.99,0.198 10 false Dimmer Switch 5.25,4.958 5.708,5.156 0.458,0.198 10 false OFF 5.354,5.156 5.969,5.354 0.615,0.198 10 false Fr*1 4.948,5.573 6.479,5.771 1.531,0.198 10 false Fog Light Switch 4.948,0.844 5.406,1.042 0.458,0.198 10 false N19 4.938,0.99 6.604,2.052 1.667,1.063 10 false Main Body ECU (Multiplex Network Body ECU) 0.208,7.5 2.5,7.698 2.292,0.198 10 false Steering Sensor*3 3.323,7.469 4.313,8.021 0.99,0.552 10 false Steering Wheel Switch Housing 5.26,7.531 6.844,7.927 1.583,0.396 10 false Turn Signal Switch 3.792,8.115 7.156,8.313 3.365,0.198 10 false *1: w/ Front Fog Light 4.135,4.188 4.385,4.448 0.25,0.26 10 false z9 4.135,6.49 4.385,6.75 0.25,0.26 10 false z9 3.302,4.198 3.615,4.396 0.313,0.198 10 false z7 3.302,6.5 3.615,6.698 0.313,0.198 10 false z7 5.344,5.354 5.958,5.552 0.615,0.198 10 false Rr*2 6.271,4.771 6.885,4.969 0.615,0.198 10 false B 3.281,5.823 3.594,6.021 0.313,0.198 10 false z7 4.146,5.813 4.396,6.073 0.25,0.26 10 false z9 4.177,6.292 4.427,6.583 0.25,0.292 10 false 4 3.281,6.302 3.531,6.594 0.25,0.292 10 false 12 2.854,6.396 3.469,6.594 0.615,0.198 10 false B*2 4.573,6.396 5.188,6.594 0.615,0.198 10 false B*2 5.906,8.115 6.99,8.333 1.083,0.219 10 false *3: w/ VSC 5.885,8.438 7.156,8.688 1.271,0.25 10 false *4: w/o VSC 0.208,7.833 3.083,8.031 2.875,0.198 10 false Combination Switch ECU Sub-assembly*4 3.792,8.417 7.156,8.615 3.365,0.198 10 false *2: w/ Rear Fog Light

E406760E09
0.323,4.094 0.635,4.292 0.313,0.198 10 false IC 2.26,3.427 3.031,3.625 0.771,0.198 10 false L_OFF*1 2.583,4.292 2.948,4.552 0.365,0.26 10 false A*2 4.229,4.302 4.646,4.531 0.417,0.229 10 false A*2 4.229,3.427 5,3.625 0.771,0.198 10 false L_OFF*1 6.083,0.854 6.24,1.052 0.156,0.198 10 false T 2.677,5.063 2.833,5.26 0.156,0.198 10 false T 4.24,5.052 4.396,5.25 0.156,0.198 10 false T 5.771,0.844 5.927,1.042 0.156,0.198 10 false A 5.188,0.833 5.958,1.031 0.771,0.198 10 false L_OFF 6.396,0.844 6.552,1.042 0.156,0.198 10 false H 4.24,5.813 4.396,6.01 0.156,0.198 10 false H 2.677,5.813 2.833,6.01 0.156,0.198 10 false H 6.698,0.844 7.01,1.042 0.313,0.198 10 false EL 4.49,1.74 5.104,1.938 0.615,0.198 10 false AUTO*2 4.615,2.24 5.229,2.438 0.615,0.198 10 false TAIL 4.552,2.656 5.167,2.854 0.615,0.198 10 false HEAD 4.365,2.844 5.188,3.542 0.823,0.698 10 false Light Control Switch 2.958,3.552 3.229,3.792 0.271,0.24 10 false z7 3.813,3.542 4.125,3.74 0.313,0.198 10 false z9 4.25,6.969 4.563,7.167 0.313,0.198 10 false EL 2.604,6.979 2.917,7.177 0.313,0.198 10 false EL 3.813,3.354 4.052,3.594 0.24,0.24 10 false 15 2.99,3.323 3.146,3.521 0.156,0.198 10 false 2 2.99,4.188 3.146,4.385 0.156,0.198 10 false 5 3.854,4.208 4.167,4.406 0.313,0.198 10 false 7 3.865,4.99 4.177,5.188 0.313,0.198 10 false 3 3.802,5.75 4.073,6.021 0.271,0.271 10 false 12 3.854,6.885 4.167,7.083 0.313,0.198 10 false 5 2.958,6.875 3.271,7.073 0.313,0.198 10 false 13 2.99,5.719 3.146,5.917 0.156,0.198 10 false 4 2.99,4.958 3.146,5.156 0.156,0.198 10 false 3 0.208,7.656 2.5,7.854 2.292,0.198 10 false Steering Sensor*3 3,7.667 4,8.208 1,0.542 10 false Steering Wheel Switch Housing 5.031,7.677 6.5,7.958 1.469,0.281 10 false Turn Signal Switch 0.167,8.542 3.146,8.833 2.979,0.292 10 false *2: w/ Automatic Light Control System 4.521,1.125 5.135,1.323 0.615,0.198 10 false OFF*1 0.167,8.271 3.146,8.563 2.979,0.292 10 false *1: w/ Light Control Switch OFF Position 2.958,4.417 3.229,4.656 0.271,0.24 10 false z7 2.958,5.177 3.229,5.417 0.271,0.24 10 false z7 2.958,5.938 3.229,6.177 0.271,0.24 10 false z7 2.958,7.094 3.229,7.333 0.271,0.24 10 false z7 3.813,4.406 4.125,4.604 0.313,0.198 10 false z9 3.813,5.188 4.125,5.385 0.313,0.198 10 false z9 3.813,5.938 4.125,6.135 0.313,0.198 10 false z9 3.823,7.083 4.135,7.281 0.313,0.198 10 false z9 0.198,7.948 3.156,8.167 2.958,0.219 10 false Combination Switch ECU Sub-assembly*4 4.156,8.292 7.135,8.583 2.979,0.292 10 false *3: w/ VSC 4.156,8.542 7.135,8.833 2.979,0.292 10 false *4: w/o VSC


PROCEDURE

1.READ VALUE USING GTS
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus: Chassis / Steering Angle Sensor / Data List.


e.

Read the Data List according to the display on the GTS.

Chassis > Steering Angle Sensor > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Light OFF Switch Light control switch OFF position signal*1 OFF or ON OFF: Light control switch not in OFF position
ON: Light control switch in OFF position
-
Auto Light Switch Light control switch AUTO position signal*2 OFF or ON OFF: Light control switch not in AUTO position
ON: Light control switch in AUTO position
-
Head Light Switch (Tail) Light control switch TAIL position signal OFF or ON OFF: Light control switch not in TAIL position
ON: Light control switch in TAIL position
-
High Beam Main Switch Dimmer switch High position signal OFF or ON OFF: Dimmer switch not in High position
ON: Dimmer switch in High position
-
Passing Light Switch Dimmer switch Flash position (pass) signal OFF or ON OFF: Dimmer switch not in Flash position
ON: Dimmer switch in Flash position
-
Front Fog Light Switch Fog light switch (front position) signal*3 OFF or ON OFF: Fog light switch in OFF position
ON: Fog light switch in Fr position
-
Rear Fog Light/Bad Weather Switch Rear fog light switch signal*4 OFF or ON OFF: Fog light switch in OFF position
ON: Fog light switch in Fr&Rr position
-

*1: w/ Light Control Switch OFF Position

*2: w/ Automatic Light Control System

*3: w/ Front Fog Light

*4: w/ Rear Fog Light


Chassis > Steering Angle Sensor > Data List
Tester Display
Light OFF Switch
Auto Light Switch
Head Light Switch (Tail)
High Beam Main Switch
Passing Light Switch
Front Fog Light Switch
Rear Fog Light/Bad Weather Switch
50003 417 1,2,3,5,6,11,12
OK:

Normal conditions listed above are displayed.



Result:
Proceed to
OK
NG



OK

2.READ VALUE USING GTS

NG

9.INSPECT TURN SIGNAL SWITCH
2.READ VALUE USING GTS
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Enter the following menus:

i.

Chassis / Steering Angle Sensor / Data List.


ii.

Body Electrical / Main Body / Data List.



e.

Read the Data List according to the display on the GTS.

Chassis > Steering Angle Sensor > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Head Light Switch (Head) Light control switch HEAD position signal OFF or ON OFF: Light control switch not in HEAD position
ON: Light control switch in HEAD position
-
Body Electrical > Main Body > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Head Light SW (Head) Light control switch HEAD position signal OFF or ON OFF: Light control switch not in HEAD position
ON: Light control switch in HEAD position
-
Chassis > Steering Angle Sensor > Data List
Tester Display
Head Light Switch (Head)
50003 417 4
Body Electrical > Main Body > Data List
Tester Display
Head Light SW (Head)
50003 123 59
OK:

Normal conditions listed above are displayed.



Result:
Result Proceed to
OK A
NG ("Steering Angle Sensor" side abnormality) (w/ VSC) B
NG ("Steering Angle Sensor" side abnormality) (w/o VSC) C
NG ("Main Body" side abnormality) (w/ VSC) D
NG ("Main Body" side abnormality) (w/o VSC) E
NG ("Steering Angle Sensor" and "Main Body" are abnormality) F



A

B

C

D

3.CHECK HARNESS AND CONNECTOR (STEERING SENSOR - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

E

4.CHECK HARNESS AND CONNECTOR (COMBINATION SWITCH ECU SUB-ASSEMBLY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

F

5.INSPECT TURN SIGNAL SWITCH
3.CHECK HARNESS AND CONNECTOR (STEERING SENSOR - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
a.

Disconnect the N19 main body ECU (multiplex network body ECU) connector.


b.

Disconnect the N3 steering sensor connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N3-7 (HEAD) - N19-16 (HEAD) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.CHECK HARNESS AND CONNECTOR (COMBINATION SWITCH ECU SUB-ASSEMBLY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
a.

Disconnect the N19 main body ECU (multiplex network body ECU) connector.


b.

Disconnect the N3 combination switch ECU sub-assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N3-7 (HEAD) - N19-16 (HEAD) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.INSPECT TURN SIGNAL SWITCH

OK

6.INSPECT STEERING WHEEL SWITCH HOUSING

NG

6.INSPECT STEERING WHEEL SWITCH HOUSING

OK (w/ VSC)

7.CHECK HARNESS AND CONNECTOR (STEERING SENSOR - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

OK (w/o VSC)

8.CHECK HARNESS AND CONNECTOR (COMBINATION SWITCH ECU SUB-ASSEMBLY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))

NG

7.CHECK HARNESS AND CONNECTOR (STEERING SENSOR - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
a.

Disconnect the N19 main body ECU (multiplex network body ECU) connector.


b.

Disconnect the N3 steering sensor connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N3-7 (HEAD) or N19-16 (HEAD) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

8.CHECK HARNESS AND CONNECTOR (COMBINATION SWITCH ECU SUB-ASSEMBLY - MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU))
a.

Disconnect the N19 main body ECU (multiplex network body ECU) connector.


b.

Disconnect the N3 combination switch ECU sub-assembly connector.


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N3-7 (HEAD) or N19-16 (HEAD) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.INSPECT TURN SIGNAL SWITCH

OK

10.INSPECT STEERING WHEEL SWITCH HOUSING

NG