RM38T0EC _58 Vehicle Interior _115188 SUPPLEMENTAL RESTRAINT SYSTEMS _0510628 FRONT SEAT SIDE AIRBAG ASSEMBLY N

SUPPLEMENTAL RESTRAINT SYSTEMS FRONT SEAT SIDE AIRBAG ASSEMBLY DISPOSAL

CAUTION / NOTICE / HINT

CAUTION:: Before performing pre-disposal deployment of any SRS part, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

PROCEDURE

Hide Display 1. PRECAUTION

CAUTION:: ·

An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with your bare hands to discharge static electricity before performing this procedure.

·

Do not perform this procedure indoors or on rough roads where safety cannot be ensured. Also, do not deploy SRS parts near residential areas.

·

If this procedure is performed indoors or on rough roads where safety cannot be ensured, unforeseen injuries may occur. Also, the deployment noise creates a nuisance to nearby residents.

HINT:: When scrapping a vehicle equipped with an SRS or disposing of the front seat airbag assembly, be sure to deploy the airbag first in accordance with the following procedure. If any abnormality occurs with the airbag deployment, contact the Service Department of the distributor.

Hide Display 73920A 2.DISPOSE OF FRONT SEAT AIRBAG ASSEMBLY (When Installed to Vehicle)

NOTICE:: ·

When disposing of a front seat airbag assembly, never use the customer's vehicle to deploy the airbag.

·

Be sure to perform the following procedure when deploying the airbag.

HINT:: Prepare an auxiliary battery as the power source to deploy the airbag.

0.99,1.208 0.792,0.771 0.792,0.771 0.646,0.771 false 0.323,0.688 0.781,0.885 0.458,0.198 10 SST

Check the function of SST.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>STEERING PAD>DISPOSAL202307,999999,_58,_115188,_0510623,RM100000002BZW7,

SST: 09082-00700

Refer to Precaution.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM>PRECAUTION202201,202405,_58,_115188,_0511913,RM1000000020FQM,202405,999999,_58,_115188,_0511913,RM100000002MT79,

Disconnect the cable from the negative (-) auxiliary battery terminal.

for M20A-FKS, M20C-FKS, M20E-FKS:

Click hereGeneral>MAINTENANCE>M20A-FKS, M20C-FKS, M20E-FKS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0505262,RM100000002CKOR,

for M20F-FXS, M20G-FXS:

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0604345,RM100000002BTXA,

CAUTION:: Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.

Remove the 4 bolts and tilt the front seat assembly backward.

for Manual Seat:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Manual Seat)>REMOVAL202307,999999,_58,_114203,_0509291,RM100000002BZXU,

for Power Seat:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Power Seat)>REMOVAL202307,999999,_58,_114203,_0509292,RM100000002BZXX,

Install SST.

CAUTION:: ·

Do not deploy if the front seat airbag assembly is loose.

·

If deployed while the front seat airbag assembly is loose, the front seat airbag assembly may fly off and cause serious injuries.

0.771,1.604 0.698,0.719 0.698,0.719 1.49,1.594 true 0.573,0.49 0.896,0.688 0.323,0.198 10 true SST

After connecting the following SST to each other, connect them to the front seat airbag assembly.

SST: 09082-00700
09082-00820

NOTICE:: To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the twin lock.

Return the front seat assembly to its original position.

for Manual Seat:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Manual Seat)>INSTALLATION202307,999999,_58,_114203,_0509291,RM100000002BZXW,

for Power Seat:

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Power Seat)>INSTALLATION202307,999999,_58,_114203,_0509292,RM100000002BZXY,

CAUTION:: Check that there is no looseness in the front seat assembly.

Deploy the airbag.

1.76,0.552 1.99,0.25 1.99,0.25 2.188,0.25 false 0.458,1.167 0.677,1.167 false 0.677,1.167 0.927,1.396 false 2.229,0.167 2.542,0.323 0.313,0.156 10 false *a 1.594,1.802 1.906,1.958 0.313,0.156 10 false *b 0.177,1.104 0.573,1.323 0.396,0.219 10 false SST

*a	Auxiliary Battery
*b	10 m (32.8 ft.) or more

Move SST at least 10 m (32.8 ft.) away from the front side window of the vehicle.

ii.

While maintaining sufficient clearance for SST wire harness in the front side window, close all doors and windows of the vehicle.

CAUTION:: ·

Do not deploy with all the doors and door windows open.

·

If deployed with all the doors and door windows open, dust and gas may enter the eyes or be breathed in.

NOTICE:: Take care not to damage SST wire harness.

iii.

Check that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.

iv.

Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal.

Press SST activation switch to deploy the airbag.

CAUTION:: ·

Do not deploy with people inside or around the vehicle.

·

If deployed with people inside or around the vehicle, serious injuries may occur.

HINT:: The airbag is deployed as the LED of SST activation switch comes on.

Remove the front seat airbag assembly.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>FRONT SEAT SIDE AIRBAG ASSEMBLY>REMOVAL202307,999999,_58,_115188,_0510628,RM100000002BZWR,

CAUTION:: ·

The front seat airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

·

If not left alone for 30 minutes or more, burns may occur when touched.

·

Do not apply water etc. to a front seat airbag assembly with a deployed airbag.

·

If water is applied to the front seat airbag assembly immediately after deployment, burns may occur from the resulting steam.

·

Always wear safety glasses and gloves when handling a deployed front seat airbag assembly.

·

If the front seat airbag assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

After removal, quickly seal the front seat airbag assembly in a plastic bag.

Dispose of the front seat airbag assembly.

Place the front seat airbag assembly in a plastic bag, tie it tightly and dispose of it according to local regulations.

CAUTION:: ·

The front seat airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

·

If not left alone for 30 minutes or more, burns may occur when touched.

·

Do not apply water etc. to a front seat airbag assembly with a deployed airbag.

·

If water is applied to the front seat airbag assembly immediately after deployment, burns may occur from the resulting steam.

·

Always wear safety glasses and gloves when handling a deployed front seat airbag assembly.

·

If the front seat airbag assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

Never dispose of a front seat airbag assembly with an undeployed airbag.

·

If an undeployed front seat airbag assembly is disposed of, and then deploys for any reason, unforeseen injuries may occur.

·

Always wash your hands with water after completing the operation.

Hide Display 73920A 3.DISPOSE OF FRONT SEAT AIRBAG ASSEMBLY (When not Installed to Vehicle)

NOTICE:: Be sure to perform the following procedure when deploying the airbag.

HINT:: Prepare an auxiliary battery as the power source to deploy the airbag.

0.99,1.208 0.792,0.771 0.792,0.771 0.646,0.771 false 0.323,0.688 0.781,0.885 0.458,0.198 10 SST

Check the function of SST.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>STEERING PAD>DISPOSAL202307,999999,_58,_115188,_0510623,RM100000002BZW7,

SST: 09082-00700

Remove the front seat airbag assembly.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>FRONT SEAT SIDE AIRBAG ASSEMBLY>REMOVAL202307,999999,_58,_115188,_0510628,RM100000002BZWR,

2.313,0.938 2.052,0.427 2.052,0.427 1.875,0.427 false 2.656,1.469 2.896,1.646 0.24,0.177 10 *a 1.635,0.333 1.844,0.521 0.208,0.188 10 *b

*a	Wire Diameter
*b	Stripped Wire Cross Sectional Area

Using braided wire, tie down the front seat airbag assembly to an unneeded tire.

Wire:: Stripped Wire Cross Sectional Area; 1.25 mm² (0.0019 in.²) or more

CAUTION:: If the wire is too thin or an alternative object is used to tie down the front seat airbag assembly, it may snap when the airbag is deployed. Always use a wire for vehicle use with a cross sectional area of at least 1.25 mm² (0.0019 in.²).

HINT:: To calculate the cross sectional area of the stripped wire:; Cross sectional area = 3.14 x (Diameter)² / 4

Install the 2 nuts to the front seat airbag assembly.

ii.

Wind 2 or more wires around the stud bolts of the front seat airbag assembly as shown in the illustration.

iii.

0.635,1.417 0.865,1.656 0.229,0.24 10 *b 1.177,0.021 1.458,0.302 0.281,0.281 10 *a

*a	Width
*b	Inner Diameter

Position the front seat airbag assembly inside the tire with the airbag deployment side facing inward.

Minimum Tire Size:: Width:; 185 mm (7.28 in.); Inner Diameter:; 360 mm (1.18 ft.)

CAUTION:

Make sure that the wires are tight. If there is slack in the wires, the front seat airbag assembly may break loose when the airbag is deployed.

0.896,1.813 1.354,1.813 true 0.719,1.729 1.031,1.885 0.313,0.156 10 false *a

*a	Remove looseness
	Deployment Side

Always tie down the front seat airbag assembly with the airbag deployment side facing inside the tire.

NOTICE:: The tire may be damaged by the airbag deployment, so use an unneeded tire.

Install SST.

2.646,1.396 2.854,1.396 false 2.906,1.323 3.292,1.542 0.385,0.219 10 SST

Connect the SST connector to the front seat airbag assembly connector.

SST: 09082-00820

Place the tires.

2.396,1.479 2.563,1.677 0.167,0.198 10 false *a 2.396,0.656 2.563,0.854 0.167,0.198 10 false *a 1.604,0.073 1.813,0.24 0.208,0.167 10 false *b 0.865,0.833 1.031,1.031 0.167,0.198 10 false *c

*a	Tires (2 or more)
*b	Inner Diameter
*c	Width

Place at least 2 tires under the tire to which the front seat airbag assembly is tied.

Minimum Tire Size:: Width:; 185 mm (7.28 in.); Inner Diameter:; 360 mm (1.18 ft.)

NOTICE:: Do not place the SST connector under the tire because it could be damaged.

ii.

Place at least 2 tires onto the tire to which the front seat airbag assembly is tied. The top tire should have a wheel installed.

NOTICE:: The wheel and tires may be damaged by the airbag deployment, so use an unneeded wheel and tires.

iii.

Tie the tires together with 2 wires.

CAUTION:: Make sure that the wires are tight. Looseness in the wires will result in the tires breaking loose when the airbag is deployed.

Install SST.

1.604,0.469 2.125,0.479 2.125,0.479 2.417,1.229 true 1.417,1.99 1.635,1.99 false 0.365,2.781 0.365,2.938 false 0.219,2.969 0.542,3.156 0.323,0.188 10 false SST 1.198,2.969 1.427,3.177 0.229,0.208 10 false *b 1.677,1.917 1.906,2.094 0.229,0.177 10 false *a 1.427,0.406 1.677,0.604 0.25,0.198 10 false *1

*1	Front Seat Airbag Assembly
*a	Auxiliary Battery
*b	10 m (32.8 ft.) or more

Connect the SST connector.

SST: 09082-00700

NOTICE:: To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire.

ii.

Move SST at least 10 m (32.8 ft.) away from the airbag tied down to the tire.

Deploy the airbag.

Connect the red clip of SST to the positive (+) auxiliary battery terminal and the black clip of SST to the negative (-) auxiliary battery terminal.

ii.

Check that no one is within a 10 m (32.8 ft.) radius of the tire to which the front seat airbag assembly is tied.

iii.

Press the SST activation switch to deploy the airbag.

CAUTION:: Before deployment, make sure that no one is near the airbag.

HINT:: The airbag is deployed as the LED of the SST activation switch comes on.

Dispose of the front seat airbag assembly.

CAUTION:: ·

The front seat airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.

·

If not left alone for 30 minutes or more, burns may occur when touched.

·

Do not apply water etc. to a front seat airbag assembly with a deployed airbag.

·

If water is applied to the front seat airbag assembly immediately after deployment, burns may occur from the resulting steam.

·

Always wear safety glasses and gloves when handling a deployed front seat airbag assembly.

·

If the front seat airbag assembly is touched without wearing safety glasses and gloves, hot parts may cause burns and dust may enter the eyes.

·

Never dispose of a front seat airbag assembly with an undeployed airbag.

·

If an undeployed front seat airbag assembly is disposed of, and then deploys for any reason, unforeseen injuries may occur.

·

Always wash your hands with water after completing the operation.

Remove the front seat airbag assembly from the tire.

ii.

Place the front seat airbag assembly in a plastic bag, tie it tightly, and dispose of it according to local regulations.