RM36D0EC _51 Engine / Hybrid System _083059 M20D-FKS ENGINE MECHANICAL _0403046 ENGINE ASSEMBLY A

M20D-FKS ENGINE MECHANICAL ENGINE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during engine assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Replacement of ECM	Perform Vehicle Identification Number (VIN) or frame number registration	DTC P063051 is output	(202304,999999,_51,_083058,_0401834,RM1000000029C6T,)
	Perform Total Short Trip Estimate Registration	-
	GPF Deposition Values: · GPF deposition values save · GPF deposition values write	· MIL comes on · Deterioration of fuel efficiency
	Update ECU security key	Vehicle Control History (RoB) are stored	(202405,999999,_V1,_083041,_0402305,RM100000002ISNL,)
	ECU communication ID registration	Engine start function	See Service Bulletin for the registration method.
	for K121: If transaxle compensation code read from ECM - Transfer transaxle compensation code - Deceleration sensor zero point calibration - CVT oil pressure calibration - Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	for Initialization: (202409,999999,_52,_138176,_0584691,RM100000002NRHB,) for Registration: (202304,999999,_52,_138176,_0584691,RM1000000029HF6,)
	for K121: If transaxle compensation code not read from ECM - Reset transaxle compensation code - Deceleration sensor zero point calibration - CVT oil pressure calibration - Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency
	for K121F: If transaxle compensation code read from ECM - Transfer transaxle compensation code - Deceleration sensor zero point calibration - CVT oil pressure calibration - Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	for Initialization: (202409,999999,_52,_138817,_0596468,RM100000002NRBH,) for Registration: (202304,999999,_52,_138817,_0596468,RM100000002AWR8,)
	for K121F: If transaxle compensation code not read from ECM - Reset transaxle compensation code - Deceleration sensor zero point calibration - CVT oil pressure calibration - Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency
Exhaust manifold	Reset total short trip estimate	· MIL comes on · Deterioration of fuel efficiency	(202409,999999,_51,_083058,_0401834,RM100000002NA8M,)
Replacement of front exhaust pipe assembly	GPF deposition value clear	· MIL comes on · Deterioration of fuel efficiency	(202409,999999,_51,_083058,_0401834,RM100000002NA8M,)
· Replacement of engine assembly · Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202409,999999,_51,_083058,_0401834,RM100000002NA8M,)
for K121: Replacement of continuously variable transaxle assembly	Air bleed oil pump with motor assembly	Stop and start system	(202409,999999,_51,_083056,_0402418,RM100000002NSFT,)
	· Input transaxle compensation code into ECM · Perform reset memory · Deceleration sensor zero point calibration · CVT oil pressure calibration · Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	for Initialization: (202409,999999,_52,_138176,_0584691,RM100000002NRHB,) for Registration: (202304,999999,_52,_138176,_0584691,RM1000000029HF6,)
for K121F: Replacement of continuously variable transaxle assembly	Air bleed oil pump with motor assembly	Stop and start system	(202409,999999,_51,_083056,_0402418,RM100000002NSFT,)
	· Input transaxle compensation code into ECM · Perform reset memory · Deceleration sensor zero point calibration · CVT oil pressure calibration · Perform road test to allow ECM to learn	· Large shift shock · Deterioration of fuel efficiency	for Initialization: (202409,999999,_52,_138817,_0596468,RM100000002NRBH,) for Registration: (202304,999999,_52,_138817,_0596468,RM100000002AWR8,)
CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	for K121: (202409,999999,_52,_138176,_0584691,RM100000002NRHB,) for K121F: (202409,999999,_52,_138817,_0596468,RM100000002NRBH,)
CVT fluid	Air bleed oil pump with motor assembly	Stop and start system	(202409,999999,_51,_083056,_0402418,RM100000002NSFT,)
Front bumper assembly (Including removal and installation)	Front television camera view adjustment	Panoramic view monitor system	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)
Suspension, tires, etc.	Parking assist ECU initialization	Panoramic view monitor system	(202304,999999,_56,_083082,_0586733,RM1000000029R9F,)
Front wheel alignment adjustment	1. Perform "Reset Memory". 2. Perform acceleration sensor zero point calibration and store system information memorization.	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_083077,_0402316,RM100000002AG8P,)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes).	(202409,999999,_51,_083056,_0402418,RM100000002NSFO,)
Lane tracing assist system	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)
Pre-collision system		(201910,999999,_58,_083101,_0401880,RM100000001JE9I,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
*: w/ Power back door system
Power back door function*	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202304,999999,_59,_083093,_0584672,RM1000000029PGT,)
Power door lock control system	If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch.	(202409,999999,_58,_083092,_0403003,RM100000002NS90,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized	-

CAUTION:

2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a

*a	An Object Exceeding Weight Limit of Engine Lifter

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

NOTICE:: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION201910,999999,_V1,_083040,_0402303,RM100000001JHCH,

PROCEDURE

Hide Display 1.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT (for HFC-134a(R134a))>REPLACEMENT201910,999999,_58,_083104,_0403061,RM100000001JNG0_01_0001,

Hide Display 2. DISCHARGE FUEL SYSTEM PRESSURE

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202004,999999,_51,_083060,_0403631,RM100000001MUZU,

Hide Display 3.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click hereGeneral>MAINTENANCE>M20D-FKS BATTERY>REMOVAL202409,999999,_V1,_083136,_0403617,RM100000002NHPJ,

Hide Display 4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 5.SECURE STEERING WHEEL

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_083085,_0402713,RM100000002NT5R_01_0124,

Hide Display 6.REMOVE FRONT WHEELS

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>REMOVAL202409,999999,_V1,_083136,_0403660,RM100000002NOW9,

Hide Display 53896B 7.REMOVE FRONT FENDER FRONT SPLASH SHIELD LH

Remove the 4 screws.

Detach the clip and remove the front fender front splash shield LH.

Hide Display 53895B 8.REMOVE FRONT FENDER FRONT SPLASH SHIELD RH

Remove the 4 screws.

Detach the clip and remove the front fender front splash shield RH.

Hide Display 51441 9.REMOVE NO. 1 ENGINE UNDER COVER

Remove the 2 bolts and 8 screws.

Detach the guide and remove the No. 1 engine under cover.

0,0 0,0 false

Bolt

Screw

Hide Display 51420 10.REMOVE NO. 2 ENGINE UNDER COVER ASSEMBLY

0,0 0,0 false

	Bolt
	Screw
	Clip

Remove the 2 bolts, 2 screws, 6 clips and No. 2 engine under cover assembly.

Hide Display 53737D 11.REMOVE FRONT FENDER APRON SEAL LH

2.719,1.354 2.875,1.552 0.156,0.198 10 false .

	Bolt
	Clip

Remove the 2 bolts, clip and front fender apron seal LH.

Hide Display 53736E 12.REMOVE FRONT FENDER APRON SEAL RH

2.99,1.042 3.146,1.24 0.156,0.198 10 false .

	Bolt
	Clip

Remove the 2 bolts, clip and front fender apron seal RH.

Hide Display 13.REMOVE FRONT BUMPER ASSEMBLY

for Type A:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Type A)>REMOVAL202304,999999,_59,_083111,_0400751,RM1000000029RQQ,

for Off Road Package:

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for Off Road Package)>REMOVAL202304,999999,_59,_083111,_0587172,RM1000000029SJZ,

Hide Display 52618 14.REMOVE FRONT LOWER BUMPER ABSORBER

Remove the 5 bolts.

Detach the 2 claws to remove the front lower bumper absorber.

Hide Display 15.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>M20D-FKS COOLANT>REPLACEMENT201910,999999,_V1,_083136,_0403615,RM100000001JU0H_02_0001,

Hide Display 16.DRAIN ENGINE OIL

Click hereGeneral>MAINTENANCE>M20D-FKS OIL AND OIL FILTER>REPLACEMENT202304,999999,_V1,_083136,_0403252,RM100000002AE2H_02_0002,

Hide Display 17.DRAIN CONTINUOUSLY VARIABLE TRANSAXLE FLUID

for 2WD:

Click hereGeneral>MAINTENANCE>K121 CONTINUOUSLY VARIABLE TRANSAXLE FLUID>REPLACEMENT202409,999999,_V1,_083136,_0584132,RM100000002NGKX,

for AWD:

Click hereGeneral>MAINTENANCE>K121F CONTINUOUSLY VARIABLE TRANSAXLE FLUID>REPLACEMENT202409,999999,_V1,_083136,_0584133,RM100000002NGKY,

Hide Display 18.DRAIN TRANSFER OIL (for AWD)

GF1A:

Click hereGeneral>MAINTENANCE>GF1A TRANSFER OIL>REPLACEMENT201910,999999,_V1,_083136,_0402918,RM100000001JLW1_01_0001,

GF2A:

Click hereGeneral>MAINTENANCE>GF2A TRANSFER OIL>REPLACEMENT201910,999999,_V1,_083136,_0402919,RM100000001JLW3_01_0001,

Hide Display 12601B 19.REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

Lift the front of the No. 1 engine cover sub-assembly to detach the 2 clips, and then lift the rear of the No. 1 engine cover sub-assembly to detach the clip and remove the No. 1 engine cover sub-assembly.

NOTICE:: Attempting to detach both front and rear clips at the same time may cause the No. 1 engine cover sub-assembly to break.

Hide Display 17751 20.REMOVE NO. 1 INLET AIR CLEANER

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202304,999999,_51,_083058,_0401818,RM100000002AC3Q_01_0024,

Hide Display 21.REMOVE AIR CLEANER ASSEMBLY WITH AIR CLEANER HOSE

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202304,999999,_51,_083058,_0401818,RM100000002AC3Q_01_0023,

Hide Display 89661 22.REMOVE ECM

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>ECM>REMOVAL202409,999999,_51,_083058,_0401822,RM100000002NRO9_01_0003,

Hide Display 23.REMOVE BATTERY

Click hereGeneral>MAINTENANCE>M20D-FKS BATTERY>REMOVAL202409,999999,_V1,_083136,_0403617,RM100000002NHPJ,

Hide Display 74404B 24.REMOVE BATTERY CLAMP SUB-ASSEMBLY

Detach the 2 clamps from the battery clamp sub-assembly.

0.698,0.927 0.906,0.927 0.906,0.927 1.167,1.396 true 0.969,0.24 1.177,0.24 1.177,0.24 1.375,0.479 true 2.313,0.948 2.094,0.948 2.094,0.948 1.927,1.25 true 0.5,0.833 0.698,1.021 0.198,0.188 10 true *1 2.333,0.854 2.563,1.052 0.229,0.198 10 true *2 0.76,0.146 0.958,0.354 0.198,0.208 10 true *3

*1	No. 2 Engine Wire
*2	Engine Room Main Wire
*3	Positive (+) Battery Terminal

Detach the 2 clamps and disconnect the engine room main wire and No. 2 engine wire from the battery clamp sub-assembly.

Remove the nut and disconnect the engine room main wire and No. 2 engine wire from the positive (+) battery terminal.

Detach the 2 claws and disconnect the engine room main wire from the No. 2 engine wire.

Remove the 3 bolts and battery clamp sub-assembly.

Hide Display 23820 25.DISCONNECT NO. 1 FUEL VAPOR FEED HOSE

Slide the clip and disconnect the No. 1 fuel vapor feed hose from the No. 1 vacuum switching valve assembly.

Hide Display 44773F 26.DISCONNECT NO. 1 VACUUM HOSE CONNECTOR

Disconnect the vacuum hose from the No. 1 vacuum hose connector.

Detach the clamp.

Disconnect the No. 1 vacuum hose connector from the vacuum pump assembly.

Click hereBrake>BRAKE SYSTEM (OTHER)>VACUUM PUMP (for M20D-FKS)>REMOVAL202004,999999,_54,_083078,_0417282,RM100000001MDNG_01_0022,

Hide Display 87246 27.DISCONNECT OUTLET HEATER WATER HOSE

0.854,1.552 1.073,1.552 1.073,1.552 1.542,1.708 true 0.667,1.438 0.865,1.656 0.198,0.219 10 true *a

*a	Retainer
	Pull out
	Pull off

Pull out the retainer to detach the lock claws and pull off the outlet heater water hose.

Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.

Hide Display 87245 28.DISCONNECT INLET HEATER WATER HOSE

0.708,1.406 0.906,1.406 0.906,1.406 1.302,1.552 true 0.5,1.302 0.708,1.5 0.208,0.198 10 true *a

*a	Retainer
	Pull out
	Pull off

Pull out the retainer to detach the lock claws and pull off the inlet heater water hose.

Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

Cover the disconnected flow shutting valve (water by-pass hose assembly) and inlet heater water hose connector with plastic bags to prevent damage and contamination.

Hide Display 23901 29.DISCONNECT FUEL TUBE SUB-ASSEMBLY

Remove the No. 1 fuel pipe clamp from the fuel tube connector.

Disconnect the fuel tube sub-assembly.

Disconnect the fuel tube sub-assembly from the fuel pipe.

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL SYSTEM>PRECAUTION202004,999999,_51,_083060,_0403631,RM100000001MUZU,

Hide Display 16571C 30.DISCONNECT NO. 1 RADIATOR HOSE

Remove the clamp to disconnect the No. 1 radiator hose from the No. 1 radiator bracket.

Slide the clip and disconnect the No. 1 radiator hose from the water outlet.

Hide Display 16572D 31.DISCONNECT NO. 2 RADIATOR HOSE

Detach the radiator hose clamp from the fan shroud.

Slide the clip and disconnect the No. 2 radiator hose from the water inlet.

Hide Display 88704 32.DISCONNECT SUCTION HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR (for M20D-FKS)>REMOVAL201910,999999,_58,_083104,_0403510,RM100000001JSTA_01_0211,

Hide Display 88711 33.DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE SUB-ASSEMBLY

Click hereVehicle Interior>HEATING / AIR CONDITIONING>COMPRESSOR (for M20D-FKS)>REMOVAL201910,999999,_58,_083104,_0403510,RM100000001JSTA_01_0210,

Hide Display 34.DISCONNECT WIRE HARNESS

HINT:: After disconnecting the wire harness, secure it with tape or equivalent to keep it out of the way.

Detach the 3 claws.

Remove the No. 2 relay block cover from the engine room relay block and junction block assembly.

1.344,2.385 1.5,2.583 0.156,0.198 10 false .

	Nut
	Connector

Remove the nut from the engine room relay block and junction block assembly.

Disconnect the 5 connectors from the engine room relay block and junction block assembly.

Using a screwdriver, detach the claw and separate the wire harness from the engine room relay block and junction block assembly.

Detach the clamp.

Remove the bolt and disconnect No. 3 engine wire from the continuously variable transaxle assembly.

Detach the clamp.

Remove the bolt and disconnect the wire harness from the vehicle body.

Hide Display 16281F 35.DISCONNECT NO. 5 WATER BY-PASS HOSE

Slide the 2 clips and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe.

Hide Display 58166A 36.REMOVE FRONT FLOOR COVER LH

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0104,

Hide Display 58399D 37.REMOVE NO. 2 FLOOR UNDER COVER

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0105,

Hide Display 58165C 38.REMOVE FRONT FLOOR COVER RH

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0107,

Hide Display 58398F 39.REMOVE NO. 1 FLOOR UNDER COVER

Click hereEngine / Hybrid System>M20D-FKS (FUEL)>FUEL TANK>REMOVAL202409,999999,_51,_083060,_0406681,RM100000002NFY4_01_0108,

Hide Display 17410 40.REMOVE FRONT EXHAUST PIPE ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_083062,_0402932,RM1000000029HAW_01_0177,

Hide Display 58152A 41.REMOVE LOWER NO. 1 FRONT FLOOR HEAT INSULATOR

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY>REMOVAL201910,999999,_52,_083070,_0403352,RM100000001JRBF_01_0002,

Hide Display 37100 42.REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (for AWD)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>PROPELLER SHAFT ASSEMBLY>REMOVAL201910,999999,_52,_083070,_0403352,RM100000001JRBF_01_0001,

Hide Display 33820B 43.DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

1.719,2.708 1.885,2.531 1.885,2.531 2.083,2.531 false 2.115,2.438 2.427,2.594 0.313,0.156 10 false *a 3.021,3.396 3.333,3.552 0.313,0.156 10 false *b

*a	Clip
*b	45° to 60°

While disengaging the clip as shown in the illustration, disconnect the transmission control cable assembly from the transmission control shaft lever together with the clip.

Remove the clip and disconnect the transmission control cable assembly from the No. 1 transmission control cable bracket.

Hide Display 43502H 44.REMOVE FRONT AXLE SHAFT NUT LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202409,999999,_52,_083071,_0403011,RM100000002NT3G_02_0031,

Hide Display 43501H 45.REMOVE FRONT AXLE SHAFT NUT RH

HINT:: Use the same procedure described for the LH side.

Hide Display 46.DISCONNECT FRONT SPEED SENSOR LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202409,999999,_52,_083071,_0403011,RM100000002NT3G_02_0035,

Hide Display 47.DISCONNECT FRONT SPEED SENSOR RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48810 48.DISCONNECT FRONT STABILIZER LINK ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT STABILIZER BAR>REMOVAL202409,999999,_53,_083073,_0402676,RM100000002NT3Y_01_0040,

Hide Display 48820B 49.DISCONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 45470 50.DISCONNECT TIE ROD ASSEMBLY LH

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_083085,_0402713,RM100000002NT5R_01_0109,

Hide Display 45460 51.DISCONNECT TIE ROD ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 48069 52.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

Click hereDrivetrain>AXLE AND DIFFERENTIAL>FRONT AXLE HUB>REMOVAL202409,999999,_52,_083071,_0403011,RM100000002NT3G_02_0036,

Hide Display 48069 53.DISCONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:: Use the same procedure described for the LH side.

Hide Display 43420 54.REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

for 2WD:

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for 2WD)>REMOVAL202104,999999,_52,_083070,_0403348,RM100000001WKJN_01_0019,

for AWD:

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for AWD)>REMOVAL202304,999999,_52,_083070,_0587576,RM1000000029UXV_01_0019,

Hide Display 43420G 55.REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

for 2WD:

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for 2WD)>REMOVAL202104,999999,_52,_083070,_0403348,RM100000001WKJN_01_0040,

for AWD:

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for AWD)>REMOVAL202304,999999,_52,_083070,_0587576,RM1000000029UXV_01_0040,

Hide Display 43410 56.REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

for 2WD:

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for 2WD)>REMOVAL202104,999999,_52,_083070,_0403348,RM100000001WKJN_01_0046,

for AWD:

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for AWD)>REMOVAL202304,999999,_52,_083070,_0587576,RM1000000029UXV_01_0046,

Hide Display 45220 57.SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_083085,_0402713,RM100000002NT5R_01_0131,

Hide Display 58.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Set the engine assembly with transaxle on an engine lifter.

0,0 0,0 false

Attachments

NOTICE:: ·

Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle level.

·

Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

·

To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.

0,0 0,0 false

	Bolt
	Nut

Remove the 3 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket sub-assembly LH.

1.979,1.75 2.198,1.75 2.198,1.75 2.396,1.333 true 1.438,1.75 1.208,1.75 1.208,1.75 1.021,1.458 true 1.99,4.563 2.208,4.563 2.208,4.563 2.313,4.313 true 1.438,4.542 1.208,4.542 1.208,4.542 1.073,4.302 true 1.01,0.844 1.167,1.042 0.156,0.198 10 false . 0.354,2.948 0.51,3.146 0.156,0.198 10 true A 3,2.927 3.156,3.125 0.156,0.198 10 true A 1.073,1.063 1.229,1.26 0.156,0.198 10 true B 2.292,0.99 2.448,1.188 0.156,0.198 10 true B 1.5,4.229 1.656,4.427 0.156,0.198 10 true C 1.771,4.24 1.927,4.438 0.156,0.198 10 true C 0.406,4.021 0.563,4.219 0.156,0.198 10 true D 0.438,4.417 0.594,4.615 0.156,0.198 10 true D 2.875,4.042 3.031,4.24 0.156,0.198 10 true D 2.844,4.417 3,4.615 0.156,0.198 10 true D 1.792,1.656 1.948,1.854 0.156,0.198 10 false *1 1.49,1.656 1.646,1.854 0.156,0.198 10 false *2 1.76,4.469 1.979,4.656 0.219,0.188 10 true *3 1.458,4.448 1.656,4.667 0.198,0.219 10 true *4

*1	Front Bumper Extension Sub-assembly LH
*2	Front Bumper Extension Sub-assembly RH
*3	Rear Front Suspension Member Brace LH
*4	Rear Front Suspension Member Brace RH
	Bolt
	Nut

Remove the 2 bolts (A), 2 bolts (B), 4 nuts and front bumper extension sub-assembly LH and front bumper extension sub-assembly RH from the front engine support member sub-assembly and vehicle body.

Remove the 2 bolts (C), 4 bolts (D) and rear front suspension member brace LH and rear front suspension member brace RH from the front engine support member sub-assembly and vehicle body.

Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.

NOTICE:: ·

Make sure that the engine assembly with transaxle is clear of all wiring and hoses.

·

While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.

Hide Display 89481B 59.REMOVE DIFFERENTIAL PRESSURE SENSOR

Click hereEngine / Hybrid System>M20D-FKS (EMISSION CONTROL)>DIFFERENTIAL PRESSURE SENSOR>REMOVAL202304,999999,_51,_083061,_0586876,RM100000002ADT8_01_0001,

Hide Display 25760 60.REMOVE VACUUM TRANSMITTING HOSE ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (EMISSION CONTROL)>DIFFERENTIAL PRESSURE SENSOR>REMOVAL202304,999999,_51,_083061,_0586876,RM100000002ADT8_01_0033,

Hide Display 25706 61.REMOVE NO. 1 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_083062,_0402932,RM1000000029HAW_01_0183,

Hide Display 17167 62.REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_083062,_0402932,RM1000000029HAW_01_0158,

Hide Display 17118 63.REMOVE MANIFOLD STAY

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_083062,_0402932,RM1000000029HAW_01_0061,

Hide Display 17141 64.REMOVE EXHAUST MANIFOLD

Click hereEngine / Hybrid System>M20D-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202304,999999,_51,_083062,_0402932,RM1000000029HAW_01_0065,

Hide Display 37117 65.REMOVE PROPELLER SHAFT HEAT INSULATOR (for AWD)

Click hereDrivetrain>K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138817,_0584975,RM100000002NGJK_02_0107,

Hide Display 23825 66.REMOVE FUEL DELIVERY GUARD

Remove the bolt and fuel delivery guard from the engine mounting bracket RH.

Hide Display 67.INSTALL ENGINE HANGERS

0.479,0.542 0.656,0.542 0.656,0.542 0.885,0.854 true 2.313,0.25 2.49,0.25 2.49,0.25 2.719,0.563 true 2.063,0.177 2.281,0.365 0.219,0.188 10 true *2 0.25,0.438 0.458,0.635 0.208,0.198 10 true *1

*1	No. 1 Engine Hanger
*2	No. 2 Engine Hanger

Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque:: 43 N*m (438 kgf*cm, 32 ft.*lbf)

HINT:

No. 1 Engine Hanger	12281-F2010
No. 2 Engine Hanger	12282-F2010
Bolt	91552-F1040

Using an engine sling device and engine lift, secure the engine assembly with transaxle.

NOTICE:: ·

Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.

·

Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

Hide Display 11361J 68.REMOVE FLYWHEEL HOUSING UNDER COVER

Remove the flywheel housing under cover from the cylinder block sub-assembly.

Hide Display 32101G 69.REMOVE DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT

for 2WD:

Click hereDrivetrain>K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138176,_0579392,RM100000002NGIY_02_0056,

for AWD:

Click hereDrivetrain>K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138817,_0584975,RM100000002NGJK_02_0056,

Hide Display 17650H 70.REMOVE VACUUM SWITCHING VALVE (for Active Control Engine Mount System)

Click hereEngine / Hybrid System>M20D-FKS (ENGINE CONTROL)>VACUUM SWITCHING VALVE (for Engine Mounting)>REMOVAL201910,999999,_51,_083058,_0401819,RM100000001JDU3_01_0003,

Hide Display 71.DISCONNECT VACUUM HOSE

Disconnect the vacuum hose from the front engine mounting insulator.

for 2WD:

Disconnect the vacuum hose from the rear engine mounting insulator.

ii.

Detach the 6 clamps to disconnect the vacuum hose from the continuously variable transaxle assembly.

for AWD:

Detach the 4 clamps to disconnect the vacuum hose from the continuously variable transaxle assembly.

Hide Display 16261G 72.REMOVE FLOW SHUTTING VALVE (NO. 1 WATER BY-PASS HOSE)

Click hereEngine / Hybrid System>M20D-FKS (COOLING)>FLOW SHUTTING VALVE (for CVT)>REMOVAL201910,999999,_51,_083063,_0403606,RM100000001JTZN_01_0008,

Hide Display 16260 73.DISCONNECT WATER BY-PASS HOSE ASSEMBLY

Click hereDrivetrain>K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138176,_0579392,RM100000002NGIY_02_0074,

Hide Display 45319 74.REMOVE STEERING GEAR HEAT INSULATOR

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202409,999999,_55,_083085,_0402713,RM100000002NT5R_01_0154,

Hide Display 75.DISCONNECT WIRE HARNESS

Click hereDrivetrain>K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138176,_0579392,RM100000002NGIY_02_0020,

Hide Display 51100H 76.REMOVE FRONT ENGINE SUPPORT MEMBER SUB-ASSEMBLY

for 2WD:

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER (for Gasoline Model)>REMOVAL202409,999999,_53,_083073,_0402678,RM100000002NT59_01_0184,

for AWD:

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER (for Gasoline Model)>REMOVAL202409,999999,_53,_083073,_0402678,RM100000002NT59_01_0185,

Hide Display 12361 77.REMOVE FRONT ENGINE MOUNTING INSULATOR

for 2WD:

Click hereDrivetrain>K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138176,_0579392,RM100000002NGIY_02_0078,

for AWD:

Click hereDrivetrain>K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138817,_0584975,RM100000002NGJK_02_0078,

Hide Display 12371A 78.REMOVE REAR ENGINE MOUNTING INSULATOR

for 2WD:

Click hereDrivetrain>K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138176,_0579392,RM100000002NGIY_02_0096,

for AWD:

Click hereDrivetrain>K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138817,_0584975,RM100000002NGJK_02_0037,

Hide Display 12311A 79.REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET

Remove the 3 bolts and transverse engine engine mounting bracket from the continuously variable transaxle assembly.

Hide Display 11363A 80.REMOVE FLYWHEEL HOUSING SIDE COVER

Click hereEngine / Hybrid System>M20D-FKS (STARTING)>STARTER>REMOVAL202409,999999,_51,_083065,_0402940,RM100000002NHR7_02_0017,

Hide Display 28100 81.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (STARTING)>STARTER>REMOVAL202409,999999,_51,_083065,_0402940,RM100000002NHR7_02_0006,

Hide Display 30400 82.REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

for 2WD:

Click hereDrivetrain>K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138176,_0579392,RM100000002NGIY,

for AWD:

Click hereDrivetrain>K121F (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY>REMOVAL202409,999999,_52,_138817,_0584975,RM100000002NGJK,

Hide Display 83.FIX ENGINE ASSEMBLY

Using wooden blocks or plate lift attachments, set the engine on a flat surface.

NOTICE:: ·

Place wooden blocks or plate lift attachments so that the engine is level.

·

Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.

·

Perform this step while supporting the engine assembly using a sling device and chain block.

Hide Display 32101B 84.REMOVE DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>REAR CRANKSHAFT OIL SEAL>REMOVAL202409,999999,_51,_083059,_0403045,RM100000002NRB4_03_0369,

Hide Display 19315 85.REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE

Click hereEngine / Hybrid System>M20D-FKS (ENGINE MECHANICAL)>REAR CRANKSHAFT OIL SEAL>REMOVAL202409,999999,_51,_083059,_0403045,RM100000002NRB4_03_0370,

Hide Display 82121 86.REMOVE ENGINE WIRE

Remove the engine wire from the engine assembly.

Hide Display 87.INSTALL ENGINE ASSEMBLY TO ENGINE STAND

Install the engine assembly to an engine stand.

Hide Display 88.REMOVE ENGINE HANGERS

Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and engine mounting bracket RH.

Hide Display 12305 89.REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:: Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

Disconnect the No. 6 water by-pass hose.

Detach the clamp.

Detach the clamps and disconnect the suction pipe sub-assembly and air conditioning tube and accessory assembly.

Remove the bolt, nut and the radiator reserve tank assembly.

Remove the bolt and disconnect the No. 2 ground wire from the engine mounting insulator sub-assembly RH.

0,0 0,0 false

	Bolt
	Nut

Remove the 2 bolts, nut and engine mounting insulator sub-assembly RH.

Hide Display 12341 90.REMOVE ENGINE MOUNTING SPACER

HINT:: Perform this procedure only when replacement of the engine mounting spacer is necessary.

Remove the 2 bolts and engine mounting spacer from the vehicle body.

Hide Display 12372A 91.REMOVE ENGINE MOUNTING INSULATOR LH

HINT:: Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

Remove the 4 bolts and rear engine mounting insulator LH from the vehicle body.