RM3660EC _59 Vehicle Exterior _080735 DOOR / HATCH _0392165 FUEL LID OPENER SYSTEM J

DOOR / HATCH  FUEL LID OPENER SYSTEM  Fuel Lid Opener does not Operate  


DESCRIPTION

When the fuel lid opener switch is pushed, a fuel lid opener switch signal is sent to the ECM. The ECM turns on the fuel lid opener relay, and the fuel lid lock with motor assembly opens the fuel lid. When the fuel lid is open, a fuel lid courtesy switch signal is output from the fuel lid lock with motor assembly.

WIRING DIAGRAM

except M20G-FXS, M20F-FXS:
B672585E01
0.063,1.01 0.969,1.438 0.906,0.427 10 false from EFI-MAIN NO.1 Relay 0.26,1.677 1.573,2.031 1.313,0.354 10 false from INP STD NO.3 1.271,1.167 2.094,1.635 0.823,0.469 10 false EFI NO. 4*1, EFI NO.3*2 2.667,1.844 3.427,2.25 0.76,0.406 10 false FUEL OPN/ LOCK 3.719,2.135 4.594,2.354 0.875,0.219 10 false FUEL OPN 2.677,2.521 5.094,2.792 2.417,0.271 10 false Power Distribution Box Assembly 5.771,1.021 6.646,1.24 0.875,0.219 10 false FREL 5.792,4.094 6.667,4.313 0.875,0.219 10 false LIDO 5.792,5.698 6.667,5.917 0.875,0.219 10 false FUEL 4.427,3.375 5.302,3.594 0.875,0.219 10 false B 4.646,3.375 5.521,3.594 0.875,0.219 10 false 1 4.427,3.99 5.302,4.208 0.875,0.219 10 false B 4.646,3.99 5.521,4.208 0.875,0.219 10 false 3 3.083,3.99 3.958,4.208 0.875,0.219 10 false E 2.885,3.99 3.76,4.208 0.875,0.219 10 false 2 2.719,4.448 3.594,4.667 0.875,0.219 10 false O135 2.729,4.635 5.646,4.833 2.917,0.198 10 false Fuel Lid Lock with Motor Assembly 3.042,6.01 3.917,6.229 0.875,0.219 10 false I142 3.031,6.188 5.948,6.385 2.917,0.198 10 false Fuel Lid Opener Switch 6.125,6.438 6.823,6.677 0.698,0.24 10 false A46 6.115,6.604 6.875,6.865 0.76,0.26 10 false ECM 4.948,1.49 5.823,1.708 0.875,0.219 10 false 12 2.24,0.823 3.115,1.042 0.875,0.219 10 false 14 2.271,1.479 3.146,1.698 0.875,0.219 10 false 1 4.094,5.583 4.969,5.802 0.875,0.219 10 false IG 3.198,5.583 4.073,5.802 0.875,0.219 10 false E 4.333,5.583 5.208,5.802 0.875,0.219 10 false 5 3.031,5.583 3.906,5.802 0.875,0.219 10 false 2 5.531,0.906 6.406,1.125 0.875,0.219 10 false 28 5.521,4 6.396,4.219 0.875,0.219 10 false 59 5.51,5.583 6.385,5.802 0.875,0.219 10 false 60 4.958,0.823 5.833,1.042 0.875,0.219 10 false 15 2.198,1.021 3.073,1.24 0.875,0.219 10 false 10A 4.917,1.01 5.792,1.229 0.875,0.219 10 false 10A 2.198,1.688 3.073,1.906 0.875,0.219 10 false 10B 4.906,1.688 5.781,1.906 0.875,0.219 10 false 10G 0.406,6.698 1.802,6.969 1.396,0.271 10 false *1: TFTM Made 0.406,7.021 1.802,7.292 1.396,0.271 10 false *2: GTMC Made

for M20G-FXS, M20F-FXS:
B672585E02
0.063,1.01 0.969,1.438 0.906,0.427 10 false from EFI-MAIN NO.1 Relay 0.26,1.677 1.573,2.031 1.313,0.354 10 false from INP STD NO.3 1.354,1.167 2.177,1.635 0.823,0.469 10 false EFI NO. 4 2.646,1.844 3.438,2.24 0.792,0.396 10 false FUEL OPN NO.1 3.719,2.135 4.594,2.354 0.875,0.219 10 false FUEL OPN 2.677,2.521 5.094,2.792 2.417,0.271 10 false Power Distribution Box Assembly 5.771,1.021 6.646,1.24 0.875,0.219 10 false FREL 5.792,4.094 6.667,4.313 0.875,0.219 10 false LIDO 5.792,5.698 6.667,5.917 0.875,0.219 10 false FUEL 4.427,3.375 5.302,3.594 0.875,0.219 10 false B 4.646,3.375 5.521,3.594 0.875,0.219 10 false 1 4.427,3.99 5.302,4.208 0.875,0.219 10 false B 4.646,3.99 5.521,4.208 0.875,0.219 10 false 3 3.083,3.99 3.958,4.208 0.875,0.219 10 false E 2.885,3.99 3.76,4.208 0.875,0.219 10 false 2 2.719,4.448 3.594,4.667 0.875,0.219 10 false O135 2.729,4.635 5.646,4.833 2.917,0.198 10 false Fuel Lid Lock with Motor Assembly 3.042,6.01 3.917,6.229 0.875,0.219 10 false I142 3.031,6.188 5.948,6.385 2.917,0.198 10 false Fuel Lid Opener Switch 6.115,6.438 6.813,6.677 0.698,0.24 10 false A125 6.115,6.604 6.875,6.865 0.76,0.26 10 false ECM 4.948,1.49 5.823,1.708 0.875,0.219 10 false 12 2.24,0.823 3.115,1.042 0.875,0.219 10 false 14 2.271,1.479 3.146,1.698 0.875,0.219 10 false 1 4.094,5.583 4.969,5.802 0.875,0.219 10 false IG 3.198,5.583 4.073,5.802 0.875,0.219 10 false E 4.333,5.583 5.208,5.802 0.875,0.219 10 false 5 3.031,5.583 3.906,5.802 0.875,0.219 10 false 2 5.531,0.906 6.406,1.125 0.875,0.219 10 false 44 5.521,4 6.396,4.219 0.875,0.219 10 false 31 5.51,5.583 6.385,5.802 0.875,0.219 10 false 38 4.958,0.823 5.833,1.042 0.875,0.219 10 false 15 2.198,1.021 3.073,1.24 0.875,0.219 10 false 10A 4.917,1.01 5.792,1.229 0.875,0.219 10 false 10A 2.198,1.688 3.073,1.906 0.875,0.219 10 false 10B 4.906,1.688 5.781,1.906 0.875,0.219 10 false 10G

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.


PROCEDURE

1.CHECK FOR DTCs (HEALTH CHECK)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Enter the following menus: System Select / Health Check.


e.

Check DTCs.


Result:
Result Proceed to
No DTCs are output. A
DTCs are output. B



A

2.CHECK EVAPORATIVE EMISSION CONTROL SYSTEM

B

GO TO DTC CHART

2.CHECK EVAPORATIVE EMISSION CONTROL SYSTEM
a.

Perform the Evaporative System Check using the GTS (Automatic Mode). Refer to "CONFIRMATION DRIVING PATTERN" of P045011.

except M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>P045011

for M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>P045011


b.

Check for DTCs.

Powertrain > Engine > Trouble Codes
50001 372
OK:

Evaporative emission control system DTCs are not output.



Result:
Proceed to
OK
NG



OK

3.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE FUEL FILLER OPENER)

NG

GO TO SFI SYSTEM

except M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>HOW TO PROCEED WITH TROUBLESHOOTING

for M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>HOW TO PROCEED WITH TROUBLESHOOTING


3.PERFORM ACTIVE TEST USING GTS (ACTIVATE THE FUEL FILLER OPENER)
a.

Enter the following menus: Powertrain / Engine / Active Test.


b.

Perform the Active Test according to the display on the GTS.

Powertrain > Engine > Active Test
Tester Display Measurement Item Control Range Diagnostic Note
Activate the Fuel Filler Opener Fuel lid lock with motor assembly OFF/ON -
Powertrain > Engine > Active Test
Tester Display
Activate the Fuel Filler Opener
50004 372 41
OK:

The fuel lid lock with motor assembly operates normally.



Result:
Proceed to
OK
NG



OK

4.READ VALUE USING GTS (FUEL LID SW)

NG

10.INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY (MOTOR OPERATION)
4.READ VALUE USING GTS (FUEL LID SW)
a.

Enter the following menus: Powertrain / Engine / Data List.


b.

Read the Data List according to the display on the GTS.

Powertrain > Engine > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Fuel Lid SW Fuel lid opener switch status Close or Open Close: Fuel lid opener switch not pushed
Open: Fuel lid opener switch pushed 		-
Powertrain > Engine > Data List
Tester Display
Fuel Lid SW
50003 372 37
OK:

The GTS display changes correctly in response to the operation of the fuel lid opener switch.



Result:
Proceed to
OK
NG



OK

5.READ VALUE USING GTS (FUEL LID SENSOR SW)

NG

8.INSPECT FUEL LID OPENER SWITCH
5.READ VALUE USING GTS (FUEL LID SENSOR SW)
a.

Read the Data List according to the display on the GTS.

Powertrain > Engine > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Fuel Lid Sensor SW Fuel lid courtesy switch status Close or Open Close: Fuel lid closed
Open: Fuel lid open 		-
Powertrain > Engine > Data List
Tester Display
Fuel Lid Sensor SW
50003 372 38
OK:

The GTS display changes correctly in response to the operation of the fuel lid courtesy switch (fuel lid lock with motor assembly).



Result:
Proceed to
OK
NG



OK

REPLACE ECM

except M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>ECM>REMOVAL

for M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>ECM>REMOVAL


NG

6.INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY (FUEL LID COURTESY SWITCH)
6.INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY (FUEL LID COURTESY SWITCH)
a.

Remove the fuel lid lock with motor assembly.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


b.

Inspect the fuel lid lock with motor assembly.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>INSPECTION


Result:
Proceed to
OK
NG



OK

7.CHECK HARNESS AND CONNECTOR (FUEL LID LOCK WITH MOTOR ASSEMBLY - ECM)

NG

REPLACE FUEL LID LOCK WITH MOTOR ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


7.CHECK HARNESS AND CONNECTOR (FUEL LID LOCK WITH MOTOR ASSEMBLY - ECM)
a.

Disconnect the A46*1 or A125*2 ECM connector.

*1: except M20G-FXS, M20F-FXS

*2: for M20G-FXS, M20F-FXS



b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
except M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
O135-3 (B) - A46-59 (LIDO) Always Below 1 Ω
O135-3 (B) or A46-59 (LIDO) - Body ground Always 10 kΩ or higher

for M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
O135-3 (B) - A125-31 (LIDO) Always Below 1 Ω
O135-3 (B) or A125-31 (LIDO) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPLACE ECM

except M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>ECM>REMOVAL

for M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>ECM>REMOVAL


NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

8.INSPECT FUEL LID OPENER SWITCH
a.

Remove the fuel lid opener switch.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SWITCH>REMOVAL


b.

Inspect the fuel lid opener switch.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SWITCH>INSPECTION


Result:
Proceed to
OK
NG



OK

9.CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - ECM AND BODY GROUND)

NG

REPLACE FUEL LID OPENER SWITCH

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER SWITCH>REMOVAL


9.CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - ECM AND BODY GROUND)
a.

Disconnect the A46*1 or A125*2 ECM connector.

*1: except M20G-FXS, M20F-FXS

*2: for M20G-FXS, M20F-FXS



b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
except M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
I142-5 (IG) - A46-60 (FUEL) Always Below 1 Ω
I142-5 (IG) or A46-60 (FUEL) - Body ground Always 10 kΩ or higher
I142-2 (E) - Body ground Always Below 1 Ω

for M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
I142-5 (IG) - A125-38 (FUEL) Always Below 1 Ω
I142-5 (IG) or A125-38 (FUEL) - Body ground Always 10 kΩ or higher
I142-2 (E) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

REPLACE ECM

except M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>ECM>REMOVAL

for M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>ECM>REMOVAL


NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY (MOTOR OPERATION)
a.

Remove the fuel lid lock with motor assembly.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


b.

Inspect the fuel lid lock with motor assembly.

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>INSPECTION


Result:
Proceed to
OK
NG



OK

11.CHECK HARNESS AND CONNECTOR (FUEL LIC LOCK WITH MOTOR ASSEMBLY - BODY GROUND)

NG

REPLACE FUEL LID LOCK WITH MOTOR ASSEMBLY

Click hereVehicle Exterior>DOOR / HATCH>FUEL LID OPENER MOTOR ASSEMBLY>REMOVAL


11.CHECK HARNESS AND CONNECTOR (FUEL LIC LOCK WITH MOTOR ASSEMBLY - BODY GROUND)
a.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
O135-2 (E) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

12.INSPECT POWER DISTRIBUTION BOX ASSEMBLY (FUEL OPN RELAY/FUEL LOCK RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

12.INSPECT POWER DISTRIBUTION BOX ASSEMBLY (FUEL OPN RELAY/FUEL LOCK RELAY)
B672583N03
4.042,3.365 4.479,3.615 0.438,0.25 1.302,3.365 1.74,3.615 0.438,0.25 5.844,3.375 6.281,3.604 0.438,0.229 2.479,1.063 2.917,0.625 2.917,0.625 3.146,0.625 true 2.469,1.583 2.906,1.146 2.906,1.146 3.135,1.146 true 2.448,2.073 2.885,1.635 2.885,1.635 3.115,1.635 true 3.188,0.542 3.542,0.75 0.354,0.208 10 false 10G 3.177,1.573 3.49,1.771 0.313,0.198 10 false 10B 4.156,3.427 4.469,3.625 0.313,0.198 10 false 10A 5.927,3.417 6.24,3.615 0.313,0.198 10 false 10B 3.188,1.052 3.5,1.25 0.313,0.198 10 false 10A 1.406,3.427 1.99,3.708 0.583,0.281 10 false 10G

a.

Remove the power distribution box assembly.

Click herePower Source / Network>POWER DISTRIBUTION>MAIN BODY ECU>REMOVAL


b.

Remove the main body ECU (multiplex network body ECU) from the power distribution box assembly.

Click herePower Source / Network>POWER DISTRIBUTION>MAIN BODY ECU>REMOVAL


c.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
10G-12 - 10B-1 Voltage applied between terminals 10A-15 and 10A-14 Below 1 Ω
10G-12 - 10B-1 Voltage not applied between terminals 10A-15 and 10A-14 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

13.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOC ASSEMBLY - ECM)

NG

REPLACE POWER DISTRIBUTION BOX ASSEMBLY

Click herePower Source / Network>POWER DISTRIBUTION>MAIN BODY ECU>REMOVAL


13.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOC ASSEMBLY - ECM)
a.

Disconnect the A46*1 or A125*2 ECM connector.

*1: except M20G-FXS, M20F-FXS

*2: for M20G-FXS, M20F-FXS



b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
except M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
10A-15 - A46-28 (FREL) Always Below 1 Ω
10A-15 or A46-28 (FREL) - Body ground Always 10 kΩ or higher

for M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
10A-15 - A125-44 (FREL) Always Below 1 Ω
10A-15 or A125-44 (FREL) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

14.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOC ASSEMBLY - FUEL LID LOCK WITH MOTOR ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

14.CHECK HARNESS AND CONNECTOR (POWER DISTRIBUTION BOC ASSEMBLY - FUEL LID LOCK WITH MOTOR ASSEMBLY)
a.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
10G-12 - O135-1 (B) Always Below 1 Ω
10G-12 or O135-1 (B) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

15.CHECK HARNESS AND CONNECTOR (ECM - FUEL LID LOCK WITH MOTOR ASSEMBLY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

15.CHECK HARNESS AND CONNECTOR (ECM - FUEL LID LOCK WITH MOTOR ASSEMBLY)
a.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
except M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
A46-59 (LIDO) - O135-3 (B) Always Below 1 Ω
A46-59 (LIDO) or O135-3 (B) - Body ground Always 10 kΩ or higher

for M20G-FXS, M20F-FXS
Tester Connection Condition Specified Condition
A125-31 (LIDO) - O135-3 (B) Always Below 1 Ω
A125-31 (LIDO) or O135-3 (B) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

REPLACE ECM

except M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>ECM>REMOVAL

for M20G-FXS, M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>ECM>REMOVAL


NG

REPAIR OR REPLACE HARNESS OR CONNECTOR