By using the starter circuit, the engine stop and start ECU can activates the ST relay to operate the starter assembly.
Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.
After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.
After replacing the engine stop and start ECU or airbag sensor with ECU assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU.
After replacing the engine stop and start ECU assembly, perform learning of the external backup boost converter (eco run vehicle converter assembly).
After replacing the starter assembly, perform initialization of the number of starter operations stored in the engine stop and start ECU.
When the starter assembly is replaced, "ST relay" must be also replaced.
After turning ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.
Inspect the fuses for circuits related to this system before performing the following procedure.
Turn the ignition switch START and check that the engine cranks.
| Result | Proceed to |
|---|---|
| Engine cranks | A |
| Engine does not crank | B |
A
B
Check that the engine hood is closed.
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Stop and Start / Active Test / Starter(Hood Close).
| Tester Display |
|---|
| Starter(Hood Close) |
Check whether the engine cranks while the Active Test "Starter(Hood Close)" is being performed.
The Active Test "Starter(Hood Close)" is stopped automatically 3 seconds after the starter assembly begins operating.
Engine cranks
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A123-1 (BIN2) - Body ground | Always | 9.5 to 14 V |
| A123-3 (BIN1) - Body ground | Always | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| I58-21 (IG1) - Body ground | Ignition switch ON | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
- | - |
Disconnect the engine stop and start ECU connectors.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A124-1 (+B) - Body ground | Ignition switch ON | 9.5 to 14 V |
| I58-18 (IG2) - Body ground | Ignition switch ON | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the engine stop and start ECU connectors.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A123-2 (GND2) - Body ground | Always | Below 1 Ω |
| A123-8 (GND1) - Body ground | Always | Below 1 Ω |
| A124-6 (DGND) - Body ground | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Check that the engine hood is closed.
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Stop and Start / Active Test / Starter(Hood Close).
| Tester Display |
|---|
| Starter(Hood Close) |
Check whether the engine cranks while the Active Test "Starter(Hood Close)" is being performed.
The Active Test "Starter(Hood Close)" is stopped automatically 3 seconds after the starter assembly begins operating.
Engine cranks
| Result | Proceed to |
|---|---|
| Engine cranks | A |
| Engine does not crank | B |
A
B
Connect the GTS to the DLC3.
Turn the ignition switch to ON.
Turn the GTS on.
Enter the following menus: Powertrain / Stop and Start / Data List / Neutral Switch.
| Tester Display |
|---|
| Neutral Switch |
In accordance with the display on the GTS, read the Data List.
| GTS Display | Condition | Normal Condition |
|---|---|---|
| Neutral Switch | Shift lever in P or N | ON |
| Shift lever not in P or N | OFF |
| Result | Proceed to |
|---|---|
| NG | A |
| OK (w/ Smart Entry and Start System) | B |
| OK (w/o Smart Entry and Start System) | C |
A
B
C
Inspect the park/neutral position switch assembly.
| Result | Proceed to |
|---|---|
| OK (w/ Smart Entry and Start System) | A |
| OK (w/o Smart Entry and Start System) | B |
| NG | C |
A
B
C
Disconnect the certification ECU (smart key ECU assembly) connector.
Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the engine stop and start ECU connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| O62-2 (STAR) - 1 (ST relay) | Shift lever in P or N | Below 1 Ω |
| Shift lever not in P or N | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the ignition or starter switch assembly connector.
Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the engine stop and start ECU connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| I12-5 (ST1) - 1 (ST relay) | Shift lever in P or N | Below 1 Ω |
| Shift lever not in P or N | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the certification ECU (smart key ECU assembly) connector.
Disconnect the park/neutral position switch assembly connector.
Disconnect the engine stop and start ECU connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| O62-2 (STAR) - C62-4 (B) | Always | Below 1 Ω |
| O62-2 (STAR) or C62-4 (B) - Body ground and other terminals | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A124-17 (CLL) - Body ground | Engine start | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Inspect the ignition or starter switch assembly.
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Ignition or Starter Switch Assembly) |
Disconnect the ignition or starter switch assembly connector.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| I12-7 (AM1) - Body ground | Always | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the ignition or starter switch assembly connector.
Disconnect the park/neutral position switch assembly connector.
Disconnect the engine stop and start ECU connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| I12-5 (ST1) - C62-4 (B) | Always | Below 1 Ω |
| I12-5 (ST1) or C62-4 (B) - Body ground and other terminals | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Component with harness connected
(Engine Stop and Start ECU) |
- | - |
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A124-21 (STA) - A124-6 (DGND) | Engine started by ignition switch operation | 6.0 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Inspect the ST relay.
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *1 | No. 1 Engine Room Relay Block and No. 1 Junction Block Assembly |
| *2 | ST Relay |
Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 5 (ST relay) - Body ground | Always | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the starter assembly connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 3 (ST relay) - C87-2 (SL1) | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| 2 (ST relay) - Body ground | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the engine stop and start ECU connector.
Remove the ST relay from the No. 1 engine room relay block and No. 1 junction block assembly.
Disconnect the certification ECU (smart key ECU assembly) connector. (w/ Smart Entry and Start System)
Disconnect the park/neutral position switch assembly connector.
Disconnect the ECM connector.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A124-21 (STA) - 1 (ST relay) | Always | Below 1 Ω |
| A124-21 (STA) or 1 (ST relay) - Body ground and other terminals | Always | 10 kΩ or higher |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Connect the positive (+) lead of an oscilloscope to the positive (+) battery terminal and the negative (-) lead to the negative (-) battery terminal.
While cranking the engine, count the number of times the waveform drops.
Waveform drops 2 times
| Number of Times Waveform Dropped | Proceed to |
|---|---|
| 0 times | A |
| 2 times | B |
A
B
| *1 | Starter Assembly |
| *a | B Terminal |
| *b | M Terminal |
Disconnect the cable from the negative (-) battery terminal.
Disconnect terminals B and M of the starter inrush current reduction relay.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| B Terminal - M Terminal | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *1 | Starter Assembly |
| *a | Inspect Part |
| *b | B Terminal |
| *c | C Terminal |
Disconnect the cable from the negative (-) battery terminal.
Disconnect terminal B of the starter inrush current reduction relay.
Disconnect terminal C of the starter assembly.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| C Terminal - B Terminal | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *1 | Starter Assembly |
| *a | Inspect Part |
| *b | M Terminal |
Disconnect the cable from the negative (-) battery terminal.
Disconnect terminal M of the starter inrush current reduction relay.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| M Terminal - Body ground | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Inspect the starter assembly.
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A123-1 (BIN2) - Body ground | Always | 9.5 to 14 V |
| A123-3 (BIN1) - Body ground | Always | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
Disconnect the engine stop and start ECU connector.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| I58-21 (IG1) - Body ground | Ignition switch ON | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
| *a | Front view of wire harness connector
(to Engine Stop and Start ECU) |
- | - |
Disconnect the engine stop and start ECU connectors.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A124-1 (+B) - Body ground | Ignition switch ON | 9.5 to 14 V |
| I58-18 (IG2) - Body ground | Ignition switch ON | 9.5 to 14 V |
| Proceed to |
|---|
| OK |
| NG |
OK
NG
Disconnect the engine stop and start ECU connectors.
Measure the resistance according to the value(s) in the table below.
| Tester Connection | Condition | Specified Condition |
|---|---|---|
| A123-2 (GND2) - Body ground | Always | Below 1 Ω |
| A123-8 (GND1) - Body ground | Always | Below 1 Ω |
| A124-6 (DGND) - Body ground | Always | Below 1 Ω |
| Proceed to |
|---|
| OK |
| NG |
OK
NG