RM35X0E _54 Brake _078667 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0385049 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(w/ VSC OFF Switch) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(w/ VSC OFF Switch)  C13807F  Stop Lamp Relay Actuator Stuck Off  


DESCRIPTION

Refer to DTC C13807E.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>C13807E

DTC No. Detection Item DTC Detection Condition Trouble Area
C13807F Stop Lamp Relay Actuator Stuck Off
·

w/ STOP LP Relay (Stop Light Relay)

When the voltage at the +BS terminal is between 10 V or more and the STOP LP relay (stop light relay) drive output (STPO) is on, a signal is not input to the STP2 terminal for 5 seconds or more.

·

w/ Rear Combination Light (for LED Type)

When the voltage at the +BS terminal is between 10 V or more and the stop light relay (stop light switch assembly) drive output (STPO) is on, a signal is not input to the STP2 terminal for 5 seconds or more.


·

Wire harness or connector

·

STOP LP relay (stop light relay)*1

·

Stop light relay (stop light switch assembly)*2

·

Skid control ECU (brake actuator assembly)



*1: w/ Rear Combination Light (for Bulb Type)

*2: w/ Rear Combination Light (for LED Type)


CAUTION / NOTICE / HINT

NOTICE:
·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

After replacing the skid control ECU (brake actuator assembly), perform acceleration sensor zero point calibration and store system information memorization.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>UTILITY



HINT:

When DTC P057111, P057112 and/or P057113 are output together with DTC C13807F, inspect and repair the trouble areas indicated by DTC P057111, P057112 and/or P057113 first.

P057111: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>P057111

P057112: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>P057112

P057113: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (w/ VSC OFF Switch)>P057113


PROCEDURE

1.CHECK VEHICLE
a.

Check the vehicle specification.


Result:
Result Proceed to
w/ Rear Combination Light (for Bulb Type) A
w/ Rear Combination Light (for LED Type) B



A

2.CHECK STOP LIGHT OPERATION

B

11.CHECK STOP LIGHT OPERATION
2.CHECK STOP LIGHT OPERATION
a.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.



Result:
Proceed to
OK
NG



OK

3.PERFORM ACTIVE TEST USING GTS (STOP LAMP RELAY)

NG

8.CHECK HARNESS AND CONNECTOR (STOP LIGHT RELAY - BRAKE ACTUATOR ASSEMBLY)
3.PERFORM ACTIVE TEST USING GTS (STOP LAMP RELAY)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Enter the following menus: Chassis / Brake / Active Test.

Chassis > Brake > Active Test
Tester Display Measurement Item Control Range Restrict Condition Diagnostic Note
Stop Lamp Relay STOP LP relay (stop light relay) OFF / ON Vehicle condition: Vehicle stopped
HINT:

To protect this actuator and solenoid, this test will only last 5 seconds.


-
Chassis > Brake > Active Test
Tester Display
Stop Lamp Relay
50004 435 27

d.

According to the display on the GTS, perform the Active Test and check the operation of the stop lights.

OK:

Stop lights turn on in accordance with the Active Test.



Result:
Proceed to
OK
NG



OK

4.CHECK HARNESS AND CONNECTOR (STOP LIGHT RELAY - BRAKE ACTUATOR ASSEMBLY)

NG

5.CHECK HARNESS AND CONNECTOR (STOP LIGHT RELAY - BRAKE ACTUATOR ASSEMBLY)
4.CHECK HARNESS AND CONNECTOR (STOP LIGHT RELAY - BRAKE ACTUATOR ASSEMBLY)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - A28-24 (STP2) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

5.CHECK HARNESS AND CONNECTOR (STOP LIGHT RELAY - BRAKE ACTUATOR ASSEMBLY)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
1 - A28-3 (STPO) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

6.CHECK HARNESS AND CONNECTOR (RELAY POWER SOURCE CIRCUIT)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK HARNESS AND CONNECTOR (RELAY POWER SOURCE CIRCUIT)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
5 - Body ground Always 11 to 14 V
2 - Body ground Ignition switch ON 11 to 14 V



Result:
Proceed to
OK
NG



OK

7.INSPECT STOP LIGHT RELAY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.INSPECT STOP LIGHT RELAY
a.

Turn the ignition switch off.


b.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


c.

Inspect the STOP LP relay (stop light relay).

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>RELAY>ON-VEHICLE INSPECTION

OK:

The STOP LP relay (stop light relay) is normal.


Result:
Result
OK
NG




OK

NG

REPLACE STOP LIGHT RELAY

8.CHECK HARNESS AND CONNECTOR (STOP LIGHT RELAY - BRAKE ACTUATOR ASSEMBLY)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
3 - A28-24 (STP2) Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - STOP LIGHT RELAY)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - STOP LIGHT RELAY)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the M1 stop light switch assembly connector.


c.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
M1-1 (L) - 4 Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

10.INSPECT STOP LIGHT RELAY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

10.INSPECT STOP LIGHT RELAY
a.

Turn the ignition switch off.


b.

Remove the STOP LP relay (stop light relay) from the No. 1 engine room relay block and No. 1 junction block.


c.

Inspect the STOP LP relay (stop light relay).

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>RELAY>ON-VEHICLE INSPECTION

OK:

The STOP LP relay (stop light relay) is normal.


Result:
Result
OK
NG




OK

NG

REPLACE STOP LIGHT RELAY

11.CHECK STOP LIGHT OPERATION
a.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.



Result:
Proceed to
OK
NG



OK

12.PERFORM ACTIVE TEST USING GTS (STOP LAMP RELAY)

NG

16.CHECK STOP LIGHT OPERATION
12.PERFORM ACTIVE TEST USING GTS (STOP LAMP RELAY)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Enter the following menus: Chassis / Brake/EPB / Active Test.

Chassis > Brake/EPB > Active Test
Tester Display Measurement Item Control Range Restrict Condition Diagnostic Note
Stop Lamp Relay Stop light relay (stop light switch assembly) OFF / ON Vehicle condition: Vehicle stopped
HINT:

To protect this actuator and solenoid, this test will only last 5 seconds.


-
Chassis > Brake/EPB > Active Test
Tester Display
Stop Lamp Relay
50004 435 27

d.

According to the display on the GTS, perform the Active Test and check the operation of the stop lights.

OK:

Stop lights turn on in accordance with the Active Test.



Result:
Proceed to
OK
NG



OK

13.CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT)

NG

14.INSPECT STOP LIGHT SWITCH ASSEMBLY (ACC TERMINAL VOLTAGE)
13.CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT)
a.
C413719C04
0.281,0.531 0.729,0.792 0.448,0.26 2.427,1.708 2.427,0.823 true 0.177,0.188 0.49,0.385 0.313,0.198 10 false *a 0.365,0.573 0.771,0.76 0.406,0.188 10 false A28 2.281,0.635 2.771,0.813 0.49,0.177 10 false STP2
*a Front view of wire harness connector
(to Skid Control ECU (Brake Actuator Assembly))


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A28-24 (STP2) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

14.INSPECT STOP LIGHT SWITCH ASSEMBLY (ACC TERMINAL VOLTAGE)
a.
C401043C40
0.375,0.667 0.813,0.927 0.438,0.26 2.021,1.688 1.708,1.063 true 0.167,0.177 0.479,0.333 0.313,0.156 10 false *a 2.021,1.719 2.406,1.906 0.385,0.188 10 false ACC 0.49,0.719 0.979,1.052 0.49,0.333 10 false M2
*a Component with harness connected
(Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
M2-4 (ACC) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

15.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)

NG

15.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
a.
C413719C05
0.281,0.531 0.729,0.792 0.448,0.26 0.885,2.521 1.125,1.906 true 0.177,0.188 0.49,0.385 0.313,0.198 10 false *a 0.365,0.573 0.771,0.76 0.406,0.188 10 false A28 0.677,2.542 1.167,2.719 0.49,0.177 10 false STPO
*a Front view of wire harness connector
(to Skid Control ECU (Brake Actuator Assembly))


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A28-3 (STPO) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

16.CHECK STOP LIGHT OPERATION
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.



Result:
Proceed to
OK
NG



OK

NG

17.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
17.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
C418257C01
0.281,0.74 0.677,0.969 0.396,0.229 1.292,0.438 1.573,1.073 true 0.365,0.771 0.708,0.969 0.344,0.198 10 false e4 0.167,0.167 0.479,0.365 0.313,0.198 10 false *a 1.094,0.281 1.552,0.479 0.458,0.198 10 false STP
*a Front view of wire harness connector
(to Rear Combination Light Assembly LH)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the e4 rear combination light assembly LH connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
e4-1 (STP) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT))

NG

18.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH)
18.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH)
a.
C418257C02
0.281,0.74 0.677,0.969 0.396,0.229 1.229,0.552 1.531,1.125 true 0.396,0.771 0.74,0.969 0.344,0.198 10 false g2 0.167,0.167 0.479,0.365 0.313,0.198 10 false *a 1.021,0.375 1.479,0.573 0.458,0.198 10 false STP
*a Front view of wire harness connector
(to Rear Combination Light Assembly RH)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the e4 rear combination light assembly LH connector.


d.

Disconnect the g2 rear combination light assembly RH connector.


e.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



f.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
g2-1 (STP) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT))

NG

19.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY)
19.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT ASSEMBLY)
a.
C465908C01
0.74,0.375 1.115,0.625 0.375,0.25 2.24,0.375 2.615,0.625 0.375,0.25 0.531,1.844 0.76,1.531 true 2.083,1.823 2.313,1.51 true 0.104,0.104 0.417,0.302 0.313,0.198 10 false *a 0.417,1.792 0.573,1.99 0.156,0.198 10 false B 1.979,1.833 2.135,2.031 0.156,0.198 10 false B 0.854,0.417 1.313,0.615 0.458,0.198 10 false k1 2.365,0.417 2.823,0.615 0.458,0.198 10 false k4 2.688,0.406 3.063,0.646 0.375,0.24 10 false *B 1.177,0.406 1.552,0.646 0.375,0.24 10 false *A
*A for 8LED
*B for 6LED
*a Front view of wire harness connector
(to Center Stop Light Cord Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the e4 rear combination light assembly LH connector.


d.

Disconnect the g2 rear combination light assembly RH connector.


e.

Disconnect the k1*1 or k4*2 center stop light assembly connector.

*1: for 8LED

*2: for 6LED



f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
for 8LED
Tester Connection Condition Specified Condition
k1-1 (B) - Body ground Brake pedal depressed 11 to 14 V


for 6LED
Tester Connection Condition Specified Condition
k4-1 (B) - Body ground Brake pedal depressed 11 to 14 V


Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (CENTER STOP LIGHT ASSEMBLY)

NG

20.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
20.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A28 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the M2 stop light switch assembly connector.


d.

Disconnect the e4 rear combination light assembly LH connector.


e.

Disconnect the g2 rear combination light assembly RH connector.


f.

Disconnect the k1*1 or k4*2 center stop light assembly connector.

*1: for 8LED

*2: for 6LED



g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
M2-1 (OUT) - e4-1 (STP) Always Below 1 Ω
M2-1 (OUT) or e4-1 (STP) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR