RM35X0E _58 Vehicle Interior _079257 SUPPLEMENTAL RESTRAINT SYSTEMS _0384936 SPIRAL CABLE A

SUPPLEMENTAL RESTRAINT SYSTEMS SPIRAL CABLE INSTALLATION

CAUTION / NOTICE / HINT

HINT:: ·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.

PROCEDURE

Hide Display 1.INSPECT SPIRAL CABLE SUB-ASSEMBLY

Check that the spiral cable sub-assembly is center position.

OK:: The connector is at the top.; The alignment marks are aligned.; The colored roller or the top of the flat cable U-turn can be checked from the check window.

1.167,1.542 1.594,1.906 0.427,0.365 4.573,1.5 4.99,1.896 0.417,0.396 0.865,1.313 1.49,1.313 true 1.563,1.417 0.583,1.417 true 4.646,0.688 4.969,0.688 4.969,0.688 4.969,1.24 true 4.354,1.292 4.917,1.292 true 0.594,0.104 0.906,0.26 0.313,0.156 12 false *A 4.229,0.188 4.552,0.375 0.323,0.188 12 false *B 0.667,1.188 0.979,1.344 0.313,0.156 10 false *a 1.198,1.563 1.385,1.719 0.188,0.156 10 true *b 0.385,1.281 0.698,1.438 0.313,0.156 10 false *c 4.458,0.583 4.771,0.74 0.313,0.156 10 false *d 4.604,1.531 4.781,1.708 0.177,0.177 10 true *b 4.167,1.167 4.479,1.323 0.313,0.156 10 false *a

*A	Colored Roller (Visible Type)	*B	Flat Cable (Visible Type)
*a	Check Window	*b	Alignment Mark
*c	Colored Roller	*d	Top of Flat Cable U-turn

If the spiral cable sub-assembly is not centered, center it.

NOTICE:: Failure to observe the following precautions may result in damage to the spiral cable sub-assembly.; ·

When rotating the spiral cable sub-assembly, make sure to push on the interlock to release the interlock.

·

Do not turn the spiral cable sub-assembly using the airbag wire harness.

·

Do not forcibly rotate the part.

1.719,1.938 1.719,1.292 true 1.635,1.969 1.948,2.125 0.313,0.156 10 false *a

*a	Interlock
	Counterclockwise

While pushing on the interlock indicated in the illustration. Make sure to rotate the spiral cable sub-assembly counterclockwise slowly by hand until it stops.

NOTICE:: Make sure to rotate the spiral cable sub-assembly counterclockwise. If rotated clockwise, it may be damaged or centering may no longer be possible.

HINT:: The interlock operates at the top and bottom of the connector.

ii.

If the spiral cable sub-assembly stops rotating and the connector has moved past the bottom, return the connector to the bottom as shown in the illustration.

iii.

1.927,1.177 2.813,1.177 true 2.854,1.094 3.167,1.25 0.313,0.156 10 false *a

*a	Interlock
	Clockwise

While pushing on the interlock, rotate the spiral cable sub-assembly clockwise approximately 2.5 times to move the connector from the bottom to the top.

NOTICE:: If the connector is rotated clockwise from the bottom 5 times or more, the spiral cable sub-assembly may be damaged.

HINT:: The interlock operates at the top and bottom of the connector.

iv.

Check that the spiral cable sub-assembly is center position.

OK:: The connector is at the top.; The alignment marks are aligned.; The colored roller or the top of the flat cable U-turn can be checked from the check window.

0.865,1.708 1.521,1.406 true 4.917,1.75 5.219,2.344 5.219,2.344 4.823,1.833 true 1.5,1.292 1.094,0.927 true 4.344,1.469 4.938,1.26 true 4.979,1.229 4.604,0.938 true 1.521,1.771 1.823,2.365 1.823,2.365 1.427,1.854 true 0.802,0.281 1.115,0.438 0.313,0.156 12 false *A 4.26,0.271 4.573,0.427 0.313,0.156 12 false *B 0.917,0.813 1.229,0.969 0.313,0.156 10 false *a 1.865,2.302 2.083,2.479 0.219,0.177 10 true *b 0.677,1.615 0.99,1.771 0.313,0.156 10 false *c 4.167,1.385 4.479,1.542 0.313,0.156 10 false *d 5.271,2.281 5.583,2.438 0.313,0.156 10 false *b 4.427,0.813 4.74,0.969 0.313,0.156 10 false *a

*A	Colored Roller (Visible Type)	*B	Flat Cable (Visible Type)
*a	Check Window	*b	Alignment Mark
*c	Colored Roller	*d	Top of Flat Cable U-turn

NOTICE:: If the spiral cable sub-assembly cannot be centered, it is possible that the spiral cable sub-assembly is broken. Replace the spiral cable sub-assembly with a new one.

Hide Display 84303 2.INSTALL COMBINATION SWITCH ECU SUB-ASSEMBLY (w/o VSC)

Align the pin and attach the claw to install the combination switch ECU sub-assembly to the spiral cable sub-assembly.

Hide Display 89245B 3.INSTALL STEERING SENSOR (w/ VSC)

Align the pin and attach the claw to install the steering sensor to the spiral cable sub-assembly.

NOTICE:: ·

Do not remove the lock pin before the spiral cable sub-assembly is installed to the steering sensor.

·

Do not damage the pins of the spiral cable sub-assembly or guides of the steering sensor.

·

The spiral cable sub-assembly can be rotated up to 30° even when the interlock is engaged. Therefore, make sure that both guides are aligned properly when installing the spiral cable sub-assembly to the steering sensor.

Remove the lock pin from the steering sensor.

Hide Display 4.PLACE FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 84306 5.INSTALL SPIRAL CABLE SUB-ASSEMBLY

NOTICE:: ·

Do not replace the spiral cable sub-assembly with the battery connected and the ignition switch ON.

·

Do not rotate the spiral cable sub-assembly with the battery connected and the ignition switch ON.

·

When rotating the spiral cable sub-assembly to check the operation of the spiral cable sub-assembly (checking for abnormal noise, checking the DTC, Data List, etc.) make sure to perform the inspection with the steering wheel assembly installed.

Check that the ignition switch is off.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:: ·

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

Check that the front wheels are facing straight ahead.

Set the turn signal switch to the neutral position.

NOTICE:: If it is not in the neutral position, the turn signal switch cancel ratchet may snap.

Attach the claw and clip to install the spiral cable sub-assembly.

2.979,0.979 3.25,1.198 0.271,0.219 12 true *A

*A	w/ Steering Wheel Vibration

Connect each connector.

Connect the airbag connector.

NOTICE:: When connecting any airbag connector, take care not to damage the airbag wire harness.

HINT:: Refer to How to Connect or Disconnect Airbag Connector:; ·

for Type A:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type A)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR201902,999999,_58,_079257,_0387732,RM100000001GZ7A,

·

for Type B:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type B)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR201902,999999,_58,_079257,_0385034,RM100000001GNBX,

·

for Type C:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM (for Type C)>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR201906,999999,_58,_079257,_0396679,RM100000001IJ8B,

Hide Display 45286B 6.INSTALL UPPER STEERING COLUMN COVER

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION201906,999999,_55,_079313,_0388799,RM100000001J05G_02_0012,

Hide Display 45287 7.INSTALL LOWER STEERING COLUMN COVER

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>INSTALLATION201906,999999,_55,_079313,_0388799,RM100000001J05G_02_0013,

Hide Display 84306 8.ADJUST SPIRAL CABLE SUB-ASSEMBLY

Check that the ignition switch is off.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:: ·

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

·

If the airbag deploys for any reason, it may cause a serious accident.

Check that the spiral cable sub-assembly is center position.

OK:: The connector is at the top.; The colored roller or the top of the flat cable U-turn can be checked from the check window.

4.208,1.531 4.208,1.344 4.208,1.344 3.542,1.344 true 4.156,2.375 4.156,1.688 true 0.74,2.417 0.74,1.833 true 0.74,1.594 0.74,1.406 0.74,1.406 0.25,1.406 true 0.188,0.083 0.5,0.333 0.313,0.25 12 false *A 3.833,0.083 4.167,0.333 0.333,0.25 12 false *B 1.125,2.323 1.438,2.479 0.313,0.156 10 false *a 0.656,2.438 0.833,2.625 0.177,0.188 10 false *b 4.083,2.385 4.396,2.542 0.313,0.156 10 false *c 3.344,1.219 3.656,1.375 0.313,0.156 10 false *a 0.052,1.281 0.365,1.438 0.313,0.156 10 false *a

*A	Colored Roller (Visible Type)	*B	Flat Cable (Visible Type)
*a	Check Window	*b	Colored Roller
*c	Top of Flat Cable U-turn	-	-

If the spiral cable sub-assembly is not centered, center it.

NOTICE:: Failure to observe the following precautions may result in damage to the spiral cable sub-assembly.; ·

When rotating the spiral cable sub-assembly, make sure to push on the interlock to release the interlock.

·

Do not turn the spiral cable sub-assembly using the airbag wire harness.

·

Do not forcibly rotate the part.

0.552,0.958 1.604,0.958 true 0.333,0.813 0.646,0.969 0.313,0.156 10 false *a

*a	Interlock
	Counterclockwise

While pushing on the interlock indicated in the illustration. Make sure to rotate the spiral cable sub-assembly counterclockwise slowly by hand until it stops.

NOTICE:: If the connector is rotated clockwise from the bottom 5 times or more, the spiral cable sub-assembly may be damaged.

HINT:: The interlock operates at the top and bottom of the connector.

ii.

If the spiral cable sub-assembly stops rotating and the connector has moved past the bottom, return the connector to the bottom as shown in the illustration.

iii.

2.729,1.76 1.813,0.99 true 2.781,1.708 3.094,1.865 0.313,0.156 10 false *a

*a	Interlock
	Counterclockwise

While pushing on the interlock, rotate the spiral cable sub-assembly clockwise approximately 2.5 times to move the connector from the bottom to the top.

NOTICE:: If the connector is rotated clockwise from the bottom 5 times or more, the spiral cable sub-assembly may be damaged.

HINT:: The interlock operates at the top and bottom of the connector.

iv.

Check that the spiral cable sub-assembly is center position.

OK:: The connector is at the top.; The colored roller or the top of the flat cable U-turn can be checked from the check window.

4.135,2.396 4.135,1.688 true 4.177,1.51 4.177,1.26 4.177,1.26 3.542,1.26 true 0.74,2.406 0.74,1.854 true 0.75,1.604 0.76,1.385 0.76,1.385 0.229,1.385 true 0.188,0.083 0.5,0.333 0.313,0.25 12 false *A 3.833,0.083 4.167,0.333 0.333,0.25 12 false *B 0.052,1.271 0.365,1.427 0.313,0.156 10 false *a 0.646,2.427 0.823,2.615 0.177,0.188 10 false *b 4.073,2.396 4.385,2.552 0.313,0.156 10 false *c 3.354,1.156 3.667,1.313 0.313,0.156 10 false *a

*A	Colored Roller (Visible Type)	*B	Flat Cable (Visible Type)
*a	Check Window	*b	Colored Roller
*c	Top of Flat Cable U-turn	-	-

NOTICE:: If the spiral cable sub-assembly cannot be centered, it is possible that the spiral cable sub-assembly is broken. Replace the spiral cable sub-assembly with a new one.

Hide Display 45100 9.INSTALL STEERING WHEEL ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING WHEEL>INSTALLATION201906,999999,_55,_079313,_0388800,RM100000001J05J,

Hide Display 10.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

for 7GR-FKS:

Click hereGeneral>MAINTENANCE>7GR-FKS BATTERY>INSTALLATION201902,999999,_V1,_078672,_0387105,RM100000001GV7O,

for 1GD-FTV:

Click hereGeneral>MAINTENANCE>1GD-FTV BATTERY>INSTALLATION201902,999999,_V1,_078672,_0387106,RM100000001H6FS,

Hide Display 11. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>WORK PROCEDURE201906,999999,_V1,_081196,_0393338,RM100000001JBY9,