HEATING / AIR CONDITIONING REAR COOLING UNIT INSTALLATION

Hide Display 87030A 1.INSTALL REAR COOLING UNIT ASSEMBLY

a.

for Standard Roof:

i.

Temporarily set the front mounting position of the rear cooling unit assembly to the roof reinforcement and temporarily set the guide of the rear mounting position to the roof reinforcement. Then, while aligning the bolt A installation position, temporarily install the rear cooling unit assembly.

1.156,2.708 1.354,2.896 0.198,0.188 10 true *a 5.594,0.125 5.802,0.302 0.208,0.177 10 true *b 0.198,0.125 0.406,0.302 0.208,0.177 10 true *b 4.333,0.656 4.542,0.833 0.208,0.177 10 true *c 2.313,0.698 2.521,0.875 0.208,0.177 10 true *d 4.229,2.708 4.427,2.896 0.198,0.188 10 true *a

*a	Front Mounting Position	*b	Rear Mounting Position
*c	Bolt A	*d	Bolt B
	Install in this Direction	-	-

ii.

While aligning the installation position of bolt B, install the part. After installing the bolts to the remaining 4 positions, tighten bolt A.

Torque:: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

iii.

Attach each clamp to install the vehicle wire harness.

iv.

Connect each connector.

b.

for High Roof:

i.

Temporarily set the front mounting position of the rear cooling unit assembly to the roof reinforcement and temporarily set the guide of the rear mounting position to the roof reinforcement. Then, while aligning the bolt A installation position, temporarily install the rear cooling unit assembly.

0.188,0.156 0.417,0.323 0.229,0.167 10 true *b 1.177,2.719 1.396,2.896 0.219,0.177 10 true *a 5.594,0.135 5.823,0.302 0.229,0.167 10 true *b 4.323,0.708 4.552,0.875 0.229,0.167 10 true *c 2.333,0.75 2.563,0.917 0.229,0.167 10 true *d 4.26,2.698 4.479,2.875 0.219,0.177 10 true *a

*a	Front Mounting Position	*b	Rear Mounting Position
*c	Bolt A	*d	Bolt B
	Install in this Direction	-	-

ii.

While aligning the installation position of bolt B, install the part. After installing the bolts to the remaining 4 positions, tighten bolt A.

Torque:: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

iii.

Attach each clamp to install the vehicle wire harness.

iv.

Connect each connector.

c.

Remove the vinyl tape wrapped around the connection of the rear cooling unit assembly.

d.

Apply a sufficient amount of compressor oil to the 2 new O-rings and the fitting surface of the Connect the cooler refrigerant liquid pipe D and cooler refrigerant suction pipe D to the rear cooling unit assembly with the union nut using a double wrench.

Compressor oil:: ND-OIL 8 or equivalent

e.

Install the 2 O-rings to the air conditioning tube and accessory assembly..

NOTICE:: Keep the O-rings and O-ring fitting surfaces free of foreign matter.

f.

0.719,1.271 1.219,1.271 true 1.927,1.302 2.427,1.302 true 0.469,1.177 0.708,1.354 0.24,0.177 10 true *1 2.521,1.208 2.729,1.385 0.208,0.177 10 true *2

*1	Cooler Refrigerant Liquid Pipe D
*2	Cooler Refrigerant Suction Pipe D

for Standard Roof:

i.

Connect the cooler refrigerant liquid pipe D and cooler refrigerant suction pipe D.

NOTICE:: Do not apply excessive force to the evaporator.

ii.

Install the 2 bolts.

Torque:: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

g.

1.927,0.927 2.333,0.927 true 1.625,1.802 1.938,1.802 1.938,1.802 2.042,1.521 true 1.438,1.729 1.635,1.896 0.198,0.167 10 true *1 2.323,0.833 2.583,1.021 0.26,0.188 10 true *2

*1	Cooler Refrigerant Liquid Pipe D
*2	Cooler Refrigerant Suction Pipe D

for High Roof:

i.

Connect the cooler refrigerant liquid pipe D and cooler refrigerant suction pipe D to the rear cooling unit assembly with the union nut using a double wrench.

NOTICE:: Do not apply excessive force to the evaporator.

Torque:: 23 N*m (235 kgf*cm, 17 ft.*lbf)

h.

for Standard Roof:

i.

Wrap a new cooling unit parts around the connection of the rear cooling unit assembly and cooler refrigerant liquid pipe D and cooler refrigerant suction pipe D.

i.

for High Roof:

i.

Wrap a new cooling unit parts around the connection of the rear cooling unit assembly and cooler refrigerant liquid pipe D and cooler refrigerant suction pipe D.

Hide Display 88539W 2.INSTALL NO. 2 COOLER UNIT DRAIN HOSE

a.

for Standard Roof:

i.