RM38T0EC _51 Engine / Hybrid System _144958 M20F-FXS, M20G-FXS ENGINE MECHANICAL _0604262 ENGINE ASSEMBLY A

M20F-FXS, M20G-FXS ENGINE MECHANICAL ENGINE ASSEMBLY REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed, installed, or replaced during the engine assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Replacement of engine assembly · Gas leaks from exhaust system is repaired	Inspection After Repair	· Poor idle, etc. · Engine start function, etc.	(202307,999999,_51,_144956,_0604911,RM100000002BWPD,)
Replacement of inverter with converter assembly	Resolver learning	· DTCs are stored · Slight vibration at a vehicle speed of 5 km/h (3 mph) or less · Shock or vibration during acceleration	(202307,999999,_51,_144957,_0604233,RM100000002BW44,)
Replacement of hybrid vehicle transaxle assembly	· Resolver learning · Initialize resolver		(202307,999999,_51,_144957,_0604233,RM100000002BW44,)
Front wheel alignment adjustment	Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Brake system warning light (yellow indicator) illuminates · Slip indicator light illuminates · Electronically controlled brake system does not operate correctly	(202307,999999,_54,_112606,_0608077,RM100000002C79U,)
Suspension, tires, etc. (The vehicle height changes because of suspension or tire replacement.)	Parking assist ECU initialization	Panoramic View Monitor System	(202201,999999,_56,_111969,_0587004,RM1000000029RN8,)

CAUTION:

2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a

*a	An Object Exceeding Weight Limit of Engine Lifter

The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more.	(202307,999999,_95,_112293,_0586709,RM100000002BSVY,)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202201,999999,_58,_115226,_0510939,RM1000000020BSY,)
Power back door system	Fully close the back door by hand. HINT: Initialization is not necessary if the above procedures are performed while the back door is closed.	(202201,999999,_59,_113746,_0504731,RM100000001ZJKP,)
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

CAUTION / NOTICE / HINT

COMPONENTS (REMOVAL)

6.438,0.167 6.771,0.167 false 6.458,0.583 6.792,0.583 false 6.469,0.979 6.802,0.979 false 2.781,1.344 2.948,1.094 2.948,1.094 3.115,1.094 false 4.052,2.042 4.135,2.375 4.135,2.375 4.302,2.375 false 1.552,0.667 1.885,0.667 false 6.333,1.969 6.542,1.969 false 1.104,0.052 1.417,0.25 0.313,0.198 10 false x5 1.844,2.063 2.156,2.26 0.313,0.198 10 false x4 2.563,2.385 2.875,2.583 0.313,0.198 10 false x10 4.833,1.646 5.146,1.844 0.313,0.198 10 false x5 5.667,0.021 6.667,0.385 1,0.365 18 false 1, 3, 4 5.333,0.417 6.635,0.708 1.302,0.292 18 false 2, 10 - 12 6.25,0.833 6.51,1.167 0.26,0.333 18 false 5 6.823,1.833 7.083,2.167 0.26,0.333 18 false 6 4.385,2.229 4.646,2.563 0.26,0.333 18 false 8 3.198,0.938 3.458,1.271 0.26,0.333 18 false 7 1.969,0.5 2.229,0.833 0.26,0.333 18 false 9

Procedure		Part Name Code
1	PRECAUTION	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0307,)	-	-
2	RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM	-	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0318,)	-
3	DISCHARGE FUEL SYSTEM PRESSURE	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0300,)	-	-
4	ALIGN FRONT WHEELS FACING STRAIGHT AHEAD	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0303,)	-	-
5	DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL	-	-	-	-
6	FRONT WHEELS	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0305,)	-	-
7	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-
8	REAR ENGINE UNDER COVER LH	51444A	-	-	-
9	REAR ENGINE UNDER COVER RH	51443C	-	-	-
10	DRAIN ENGINE OIL	-	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0308,)	-
11	DRAIN ENGINE COOLANT	-	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0309,)	-
12	DRAIN HYBRID TRANSAXLE FLUID	-	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0311,)	-

0.865,3 1.198,3 false 1.635,1.26 1.802,1.01 1.802,1.01 1.969,1.01 false 0.802,1.26 0.979,1.448 0.979,1.448 1.146,1.448 false 0.615,2.49 0.781,2.49 0.781,2.49 0.948,2.156 false 1.042,0.771 1.208,0.521 1.208,0.521 1.375,0.521 false 0.656,3.5 0.99,3.5 false 0.698,4.042 1.031,4.042 false 0.792,4.667 1.125,4.667 false 1,5.302 1.333,5.302 false 2.333,5.146 2.667,5.146 false 5.396,4.667 5.479,5 5.479,5 5.646,5 false 5.844,2.854 6.177,2.854 false 5.438,3.438 5.771,3.438 false 4.365,1.281 4.531,1.281 4.531,1.281 4.677,2.01 false 4.896,0.865 5.063,0.865 5.063,0.865 5.26,1.792 false 5.594,2.125 5.677,2.458 5.677,2.458 5.844,2.458 false 5.813,0.49 5.979,0.49 5.979,0.49 6.104,0.969 false 6.667,0.531 6.833,0.531 6.833,0.531 6.917,0.969 false 6.031,1.688 6.125,2.063 6.125,2.063 6.292,2.063 false 0.49,1.375 0.938,1.74 0.938,1.74 1.104,1.74 false 3.01,1.385 3.219,1.667 3.219,1.667 3.385,1.667 false 0.74,4.313 1.073,4.313 false 1.094,5.021 1.26,5.021 1.26,5.021 1.427,4.833 false 1.417,0.333 1.802,0.688 0.385,0.354 18 false 13 6.375,1.906 6.76,2.26 0.385,0.354 18 false 14 6.229,2.688 6.615,3.042 0.385,0.354 18 false 15 5.698,4.823 6.083,5.177 0.385,0.354 18 false 16 0.573,2.813 0.958,3.167 0.385,0.354 18 false 17 3.417,1.479 3.802,1.833 0.385,0.354 18 false 18 2.708,4.979 3.094,5.333 0.385,0.354 18 false 19 0.677,5.135 1.063,5.49 0.385,0.354 18 false 20 4.604,0.688 4.99,1.042 0.385,0.354 18 false 21 5.885,2.292 6.271,2.646 0.385,0.354 18 false 22 2.021,0.844 2.406,1.198 0.385,0.354 18 false 23 1.188,1.271 1.573,1.625 0.385,0.354 18 false 24 0.292,2.333 0.677,2.688 0.385,0.354 18 false 25 1.156,1.583 1.542,1.938 0.385,0.354 18 false 26 6.375,0.354 6.76,0.708 0.385,0.354 18 false 27 5.5,0.333 5.885,0.688 0.385,0.354 18 false 28 4.042,1.115 4.427,1.469 0.385,0.354 18 false 29 0.333,3.333 0.719,3.688 0.385,0.354 18 false 30 0.417,3.865 0.802,4.219 0.385,0.354 18 false 31 0.469,4.49 0.854,4.844 0.385,0.354 18 false 32 1.01,0.125 1.323,0.323 0.313,0.198 10 false x3 1.448,2.583 1.76,2.781 0.313,0.198 10 false x2 5.792,3.271 6.177,3.625 0.385,0.354 18 false 16 0.615,4.208 0.771,4.406 0.156,0.198 10 false ● 0.969,4.906 1.125,5.104 0.156,0.198 10 false ●

Procedure		Part Name Code
13	INLET NO. 1 AIR CLEANER	17751	-	-	-
14	INVERTER WITH CONVERTER ASSEMBLY	G92A0	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0366,)	-	-
15	NO. 1 RELAY BLOCK COVER	82662A	-	-	-
16	DISCONNECT ENGINE WIRE	-	-	-	-
17	INVERTER RESERVE TANK ASSEMBLY	G910GB	-	-	-
18	TRANSMISSION CONTROL CABLE ASSEMBLY	33820B	-	-	-
19	NO. 1 RADIATOR HOSE	16571C	-	-	-
20	NO. 2 RADIATOR HOSE	16572D	-	-	-
21	INLET HYBRID RADIATOR HOSE	G922H	-	-	-
22	NO. 1 INVERTER COOLING OUTLET HOSE	G922C	-	-	-
23	NO. 3 FUEL VAPOR FEED HOSE	23827F	-	-	-
24	NO. 2 FUEL VAPOR FEED HOSE	23827A	-	-	-
25	NO. 1 FUEL VAPOR FEED HOSE	23826	-	-	-
26	PURGE VALVE (PURGE VSV)	25860	-	-	-
27	INLET HEATER WATER HOSE	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0356,)	-	-
28	OUTLET HEATER WATER HOSE	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0357,)	-	-
29	FUEL TUBE SUB-ASSEMBLY	23901	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0335,)	-	-
30	WATER BY-PASS HOSE	16283B	-	-	-
31	DISCHARGE HOSE SUB-ASSEMBLY	88703	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0333,)	-	-
32	SUCTION HOSE SUB-ASSEMBLY	88704	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0334,)	-	-

●

Non-reusable part

6.5,0.188 6.833,0.188 false 6.375,1.448 6.458,1.198 6.458,1.198 6.625,1.198 false 0.896,0.396 1.031,0.24 1.031,0.24 1.198,0.24 false 0.365,2.01 0.542,1.802 0.542,1.802 0.708,1.802 false 1.167,2.583 1.333,2.583 1.333,2.583 1.417,2.333 false 4.26,1.479 4.427,1.781 4.427,1.781 4.594,1.781 false 0.563,1.208 0.896,1.208 false 1.469,0.094 2.021,0.448 0.552,0.354 18 false 35 0.938,1.656 1.49,2.01 0.552,0.354 18 false 36 6.656,1.01 7.073,1.344 0.417,0.333 18 false 37 0.833,2.417 1.385,2.771 0.552,0.354 18 false 39 0.927,1.042 1.479,1.396 0.552,0.354 18 false 34 6.177,0 6.729,0.354 0.552,0.354 18 false 33 6.75,1.542 7.063,1.74 0.313,0.198 10 false x3 6.708,2.042 7.021,2.24 0.313,0.198 10 false x12 4.865,1.594 5.417,1.948 0.552,0.354 18 false 38 3.385,1.99 3.698,2.188 0.313,0.198 10 false x2 3.125,1.771 3.438,1.969 0.313,0.198 10 false x2 5.427,0.813 5.74,1.01 0.313,0.198 10 false x2 5.208,1.021 5.521,1.219 0.313,0.198 10 false x2

Procedure		Part Name Code
33	SECURE STEERING WHEEL	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0264,)	-	-
34	COLUMN HOLE COVER SILENCER SHEET	45259A	-	-	-
35	NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY	45260	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0285,)	-	-
36	NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY	45025D	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0267,)	-	-
37	FRONT FLOOR CENTER BRACE	57533B	-	-	-
38	FRONT EXHAUST PIPE ASSEMBLY	17410	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0099,)	-	-
39	DRIVE SHAFT ASSEMBLY	-	-	-	-

6.344,1.917 7.094,2.083 0.75,0.167 0.094,3.156 0.844,3.323 0.75,0.167 1.156,0.583 1.323,0.583 1.323,0.583 2.406,1.24 false 1.333,2.583 1.583,2.583 false 0.563,4.333 0.938,4.333 false 1.167,3.833 1.5,3.833 false 1.927,4.979 2.094,4.979 2.094,4.979 2.26,4.563 false 3.115,5.49 3.281,5.49 3.281,5.49 3.448,5.156 false 5.5,5.25 5.833,5.25 false 4.188,2.885 4.021,2.885 4.021,2.885 3.896,3.177 false 6.208,3.594 6.49,3.594 false 6.719,1.896 6.719,1.729 6.719,1.729 6.542,1.656 false 0.448,3.146 0.448,2.979 0.448,2.979 0.583,2.865 false 4.792,1.063 5.021,1.063 false 5.302,1.656 5.688,1.656 false 5.427,0.448 5.76,0.448 false 4.031,0.229 4.198,0.229 4.198,0.229 4.313,0.76 false 0.552,2.51 0.385,2.51 0.385,2.51 0.26,2.802 false 2.792,5.313 3.344,5.667 0.552,0.354 18 false 40 1.635,4.802 2.188,5.156 0.552,0.354 18 false 41 4.458,2.719 5.01,3.073 0.552,0.354 18 false 42 5.896,5.083 6.448,5.438 0.552,0.354 18 false 43 5.104,0.26 5.656,0.615 0.552,0.354 18 false 44 4.479,0.896 5.031,1.25 0.552,0.354 18 false 45 5,1.49 5.552,1.844 0.552,0.354 18 false 46 6.781,3.458 7.104,3.76 0.323,0.302 18 false 47 0.823,0.438 1.375,0.792 0.552,0.354 18 false 48 0.833,3.667 1.385,4.021 0.552,0.354 18 false 49 0.26,4.177 0.813,4.531 0.552,0.354 18 false 50 3.719,0.052 4.271,0.406 0.552,0.354 18 false 51 3.104,4.896 3.417,5.094 0.313,0.198 10 false x4 4.083,5.396 4.396,5.594 0.313,0.198 10 false x4 4.375,5.146 4.688,5.344 0.313,0.198 10 false x2 5.115,4.823 5.427,5.021 0.313,0.198 10 false x2 5.313,4.521 5.625,4.719 0.313,0.198 10 false x2 6.094,2.604 6.406,2.802 0.313,0.198 10 false x2 6.385,1.688 6.698,1.885 0.313,0.198 10 false x2 6.406,1.917 7.115,2.115 0.708,0.198 8 false 43 (438, 32) 2.51,0.281 2.823,0.479 0.313,0.198 10 false x2 6.458,2.99 6.771,3.188 0.313,0.198 10 false x2 0.146,3.167 0.854,3.365 0.708,0.198 8 false 43 (438, 32) 1.896,2.396 2.448,2.75 0.552,0.354 18 false 46 0.646,2.896 0.958,3.094 0.313,0.198 10 false x2 1.25,3.24 1.563,3.438 0.313,0.198 10 false x2 1.969,1.208 2.281,1.406 0.313,0.198 10 false x2 5.927,2.281 6.24,2.479 0.313,0.198 10 false x3 5.167,3.594 5.479,3.792 0.313,0.198 10 false x2 0.604,2.438 0.917,2.635 0.313,0.198 10 false *1

Procedure		Part Name Code
40	REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH	51108A	-	-	-
41	REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH	51107A	-	-	-
42	ENGINE ASSEMBLY WITH TRANSAXLE	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0331,)	-	-
43	DIFFERENTIAL PRESSURE SENSOR	89481B	-	-	-
44	EMISSION CONTROL VALVE BRACKET	-	-	-	-
45	WIRE HARNESS CLAMP BRACKET	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0390,)	-	-
46	ENGINE HANGERS	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0142,)	-	-
47	ENGINE MOUNTING INSULATOR LH	12372A	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0170,)	-	-
48	ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH	12305	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0169,)	-	-
49	STARTER HOLE INSULATOR	28193	-	-	-
50	FLYWHEEL HOUSING SIDE COVER	11363A	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0221,)	-	-
51	HIGH VOLTAGE AIR CONDITIONING WIRE	821H2A	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0383,)	-	-

*1	ENGINE MOUNTING BRACKET CAP	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	-	-

0.083,4.583 3.417,5.75 3.333,1.167 6.458,0.229 6.792,0.229 false 5.948,1.115 6.333,1.583 6.333,1.583 6.5,1.583 false 5.115,2.063 5.448,2.063 false 3.885,3.552 4.063,3.188 4.063,3.188 4.229,3.188 false 3.104,4 3.104,3.875 3.104,3.875 3.188,3.708 false 0.781,2.74 1.115,2.74 false 1.583,1.542 1.75,1.542 1.75,1.542 2.115,1.885 false 2.375,1.156 2.646,1.156 false 4.781,4.01 4.979,3.698 4.979,3.698 5.146,3.698 false 1.479,5.083 1.646,5.083 false 2.771,5.104 2.938,5.104 false 2.167,4.583 2.167,5.75 false 2.052,1.021 2.469,1.344 0.417,0.323 18 false 52 6.792,1.417 7.156,1.76 0.365,0.344 18 false 53 1.208,1.427 1.625,1.75 0.417,0.323 18 false 54 1.875,4.927 2.302,5.25 0.427,0.323 18 false 55 5.479,3.594 5.896,3.917 0.417,0.323 18 false 57 4.552,3.063 4.969,3.385 0.417,0.323 18 false 58 2.99,4.052 3.406,4.375 0.417,0.323 18 false 59 6.135,0.052 6.552,0.375 0.417,0.323 18 false 60 0.469,2.615 0.885,2.938 0.417,0.323 18 false 61 0.448,3.073 0.76,3.271 0.313,0.198 10 false x2 0.865,5.448 1.177,5.646 0.313,0.198 10 false x2 5.625,2.406 5.938,2.604 0.313,0.198 10 false x2 5.542,1.927 5.958,2.25 0.417,0.323 18 false 61 4.198,4.135 4.51,4.333 0.313,0.198 10 false x8 5.125,4.344 5.438,4.542 0.313,0.198 10 false x6 3.198,0.104 3.51,0.302 0.313,0.198 10 false x2 2.563,0.323 2.875,0.521 0.313,0.198 10 false x2 4.958,5.177 5.271,5.375 0.313,0.198 10 false x2 2.146,3.885 2.458,4.083 0.313,0.198 10 false x4 4.938,1.26 5.25,1.458 0.313,0.198 10 false x2 2.479,4.927 2.906,5.25 0.427,0.323 18 false 56 0.75,5.198 1.063,5.396 0.313,0.198 10 false x2 0.229,5.198 0.542,5.396 0.313,0.198 10 false x2 2.719,5.458 3.031,5.656 0.313,0.198 10 false x4 0.125,4.604 0.438,4.802 0.313,0.198 12 false *A 2.198,4.604 2.51,4.802 0.313,0.198 12 false *B

Procedure		Part Name Code
52	REMOVE ENGINE WIRE	82121	-	-	-
53	MANIFOLD STAY	17118	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0388,)	-	-
54	ENGINE ASSEMBLY	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0337,)	-	-
55	COMPRESSOR WITH MOTOR ASSEMBLY	88370	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0339,)	-	-
56	COMPRESSOR WITH MOTOR ASSEMBLY	88370	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0394,)	-	-
57	TRANSMISSION INPUT DAMPER ASSEMBLY	31270	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0155,)	-	-
58	FLYWHEEL SUB-ASSEMBLY	13405	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0382,)	-	-
59	NO. 1 CRANKSHAFT POSITION SENSOR PLATE	19315	-	-	-
60	ENGINE TO ENGINE STAND	-	(202307,999999,_51,_144958,_0604262,RM100000002BTSY_01_0089,)	-	-
61	REMOVE ENGINE HANGERS	-	-	-	-

for FTMC Made

for GTMC Made

PROCEDURE

Hide Display 1. PRECAUTION

Click here(

202307,999999,_V1,_107171,_0486700,RM100000002CS4V,)

Hide Display 2.RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT202307,999999,_58,_104612,_0500005,RM100000002BK0U_01_0001,

Hide Display 3. DISCHARGE FUEL SYSTEM PRESSURE

Click here(

202307,999999,_51,_144959,_0604265,RM100000002BTT7,)

Hide Display 4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 5.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS AUXILIARY BATTERY>REMOVAL202307,999999,_V1,_104397,_0604345,RM100000002BTXA_05_0010,

Hide Display 6.REMOVE FRONT WHEELS

Click here(

202201,999999,_V1,_104397,_0503374,RM100000001ZE9H,)

Hide Display 51410 7.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Hide Display 51444A 8.REMOVE REAR ENGINE UNDER COVER LH

Hide Display 51443C 9.REMOVE REAR ENGINE UNDER COVER RH

Hide Display 10.DRAIN ENGINE OIL

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS OIL AND OIL FILTER>REPLACEMENT202307,999999,_V1,_104397,_0604335,RM100000002BTWM_02_0002,

Hide Display 11.DRAIN ENGINE COOLANT (for Engine)

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS COOLANT (for Engine Coolant)>REPLACEMENT202307,999999,_V1,_104397,_0603003,RM100000002BNMN_01_0004,

Hide Display 12.DRAIN HYBRID TRANSAXLE FLUID

Click hereDrivetrain>PB10 (HYBRID TRANSMISSION / TRANSAXLE)>HYBRID TRANSAXLE FLUID>ADJUSTMENT202307,999999,_52,_144756,_0603118,RM100000002BO7V_01_0011,

Hide Display 17751 13.REMOVE INLET NO. 1 AIR CLEANER

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (COOLING)>RADIATOR>REMOVAL202307,999999,_51,_144716,_0603000,RM100000002BNMC_01_0180,

Hide Display G9200 14.REMOVE INVERTER WITH CONVERTER ASSEMBLY

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202307,999999,_51,_144957,_0604245,RM100000002BTRE,)

Hide Display 82662A 15.REMOVE NO. 1 RELAY BLOCK COVER

Hide Display 16.DISCONNECT ENGINE WIRE

Hide Display G910GB 17.DISCONNECT INVERTER RESERVE TANK ASSEMBLY

Hide Display 33820B 18.DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

Hide Display 16571C 19.DISCONNECT NO. 1 RADIATOR HOSE

Hide Display 16572D 20.DISCONNECT NO. 2 RADIATOR HOSE

Hide Display G922H 21.DISCONNECT INLET HYBRID RADIATOR HOSE

Hide Display G922C 22.DISCONNECT NO. 1 INVERTER COOLING OUTLET HOSE

Hide Display 23827F 23.REMOVE NO. 3 FUEL VAPOR FEED HOSE

Hide Display 23827A 24.REMOVE NO. 2 FUEL VAPOR FEED HOSE

Hide Display 23826 25.REMOVE NO. 1 FUEL VAPOR FEED HOSE

Hide Display 25860 26.REMOVE PURGE VALVE (PURGE VSV)

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>PURGE VALVE>REMOVAL202307,999999,_51,_144996,_0604309,RM100000002BTUT_01_0005,

Hide Display 27.DISCONNECT INLET HEATER WATER HOSE

3.979,0.74 4.927,0.458 true 0.396,0.031 1.115,0.354 0.719,0.323 18 false i, ii, iii 4.969,0.344 5.156,0.542 0.188,0.198 10 false *a

*a	Retainer	-	-
	Pull out		Pull off

Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.

ii.

Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

iii.

Cover the disconnected water hose sub-assembly and inlet heater water hose connector with plastic bags to prevent damage and contamination.

Hide Display 28.DISCONNECT OUTLET HEATER WATER HOSE

5.083,0.156 3.438,0.531 true 0.396,0.042 1.156,0.365 0.76,0.323 18 false i, ii, iii 5.135,0.052 5.448,0.25 0.313,0.198 10 false *a

*a	Retainer	-	-
	Pull out		Pull off

Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.

ii.

Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.

iii.

Cover the disconnected water hose sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.

Hide Display 23901 29.DISCONNECT FUEL TUBE SUB-ASSEMBLY

0.177,0.042 0.458,0.396 0.281,0.354 18 false i 3.792,0.021 4.073,0.375 0.281,0.354 18 false ii

Disengage the claw and remove the No. 1 fuel pipe clamp as shown in the illustration.

ii.

Disconnect the fuel tube sub-assembly from the fuel pipe.

HINT:: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (FUEL)>FUEL SYSTEM>PRECAUTION202307,999999,_51,_144959,_0604265,RM100000002BTT7,

Hide Display 16283B 30.DISCONNECT WATER BY-PASS HOSE

Hide Display 88703 31.DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY

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202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0210,)

Hide Display 88704 32.DISCONNECT SUCTION HOSE SUB-ASSEMBLY

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202307,999999,_58,_104612,_0602275,RM100000002BK1D_01_0211,)

Hide Display 33. SECURE STEERING WHEEL

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202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0124,)

Hide Display 45259A 34.REMOVE COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0120,

Hide Display 45260 35.DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

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202307,999999,_55,_112306,_0501031,RM100000002C3MR_01_0156,)

Hide Display 45025D 36.SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

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202307,999999,_55,_112968,_0503003,RM100000002C3MP_01_0013,)

Hide Display 57533B 37.REMOVE FRONT FLOOR CENTER BRACE

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL202307,999999,_51,_144997,_0604323,RM100000002C1ON_01_0176,

Hide Display 17410 38.REMOVE FRONT EXHAUST PIPE ASSEMBLY

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202307,999999,_51,_144997,_0604323,RM100000002C1ON_01_0177,)

Hide Display 39.REMOVE DRIVE SHAFT ASSEMBLY

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for HEV Model)>REMOVAL202307,999999,_52,_112266,_0604511,RM100000002BUWB,

Hide Display 51108A 40.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202307,999999,_53,_112966,_0502995,RM100000002BYS5_01_0197,

Hide Display 51107A 41.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

HINT:: Use the same procedure as for the LH side.

Hide Display 42.REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

0.354,0.063 0.635,0.417 0.281,0.354 18 false i 3.844,0.104 4.125,0.458 0.281,0.354 18 false ii 0.333,2.063 0.615,2.417 0.281,0.354 18 false iii 3.802,2.073 4.083,2.427 0.281,0.354 18 false iv 0.229,4.042 0.51,4.396 0.281,0.354 18 false v 4.333,4.063 4.615,4.417 0.281,0.354 18 false vi

Set the engine assembly with transaxle on an engine lifter.

NOTICE:: ·

Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.

·

Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.

·

To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.

·

To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.

ii.

Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.

iii.

Remove the 3 bolts and nut and separate the engine mounting insulator LH from the hybrid vehicle transaxle assembly.

iv.

Remove the bolt and No. 2 engine mounting stay LH.

Remove the 4 bolts to separate the front suspension crossmember sub-assembly from the vehicle.

vi.

Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.

NOTICE:: ·

Make sure that the engine assembly with transaxle is clear of all wiring and hoses.

·

While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.

Hide Display 89481B 43.REMOVE DIFFERENTIAL PRESSURE SENSOR

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>DIFFERENTIAL PRESSURE SENSOR>REMOVAL202307,999999,_51,_144996,_0604955,RM100000002BX8U_01_0037,

Hide Display 44.REMOVE EMISSION CONTROL VALVE BRACKET

Hide Display 45.REMOVE WIRE HARNESS CLAMP BRACKET

Click here(

202307,999999,_51,_144956,_0604226,RM100000002BTJ0_01_0026,)

Hide Display 46.INSTALL ENGINE HANGERS

0.302,0.083 0.583,0.438 0.281,0.354 18 false i 3.75,0.104 4.031,0.458 0.281,0.354 18 false ii 0.396,2.115 0.677,2.469 0.281,0.354 18 false ii 4.094,1.979 4.375,2.333 0.281,0.354 18 false iii

*1	No. 1 Engine Hanger	*2	No. 2 Engine Hanger
	Bolt	-	-

Remove the cap.

ii.

Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

Torque:: 43 N*m (438 kgf*cm, 32 ft.*lbf)

HINT:

No. 1 Engine Hanger	12281-25030
No. 2 Engine Hanger	12282-25010
Bolt	91552-F1040 90105-W0313

iii.

Attach an engine sling device and hang the engine assembly with transaxle with a chain block.

NOTICE:: ·

Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.

·

Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.

Hide Display 12372A 47.REMOVE ENGINE MOUNTING INSULATOR LH

HINT:: Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

Hide Display 12305 48.REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH

HINT:: Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

Hide Display 28193 49.REMOVE STARTER HOLE INSULATOR

Click hereDrivetrain>PB10 (HYBRID TRANSMISSION / TRANSAXLE)>HYBRID VEHICLE TRANSAXLE>REMOVAL202307,999999,_52,_144756,_0603116,RM100000002BO7O_01_0317,

Hide Display 11363A 50.REMOVE FLYWHEEL HOUSING SIDE COVER

0.406,0.042 0.688,0.396 0.281,0.354 18 false i

Remove the flywheel housing side cover from the cylinder block sub-assembly.

Hide Display 821H2A 51.DISCONNECT HIGH VOLTAGE AIR CONDITIONING WIRE

4.771,0.896 5,0.656 true 0.302,0.583 0.583,0.938 0.281,0.354 18 false i 4.24,0.448 4.521,0.802 0.281,0.354 18 false ii 5.031,0.521 5.344,0.719 0.313,0.198 10 false *a