RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0500007 AIR CONDITIONING UNIT A

HEATING / AIR CONDITIONING  AIR CONDITIONING UNIT  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
I117700N01
5.125,1.917 5.583,1.917 false 5.917,1.75 6.198,2.083 0.281,0.333 18 false 1 5.573,2.813 5.885,3.01 0.313,0.198 10 false x3

Procedure Part Name Code
Z101186

Z101188

Z101187

1 TEMPORARILY INSTALL AIR CONDITIONER UNIT ASSEMBLY - (Click here) - -

I117791N01
4.875,0.385 5.875,0.552 1,0.167 4.833,0.344 5.917,0.594 1.083,0.25 4.25,1.313 4.917,1.479 0.667,0.167 6.24,2.198 6.906,2.365 0.667,0.167 5.885,3.26 6.917,3.427 1.031,0.167 1.719,0.302 2.719,0.469 1,0.167 1.677,0.26 2.76,0.51 1.083,0.25 0.406,0.833 1.49,1.083 1.083,0.25 0.448,0.875 1.448,1.042 1,0.167 2.135,5.115 2.802,5.281 0.667,0.167 2.094,5.073 2.844,5.323 0.75,0.25 4.365,4.844 5.115,5.094 0.75,0.25 4.406,4.885 5.073,5.052 0.667,0.167 3.708,3.938 4.375,4.104 0.667,0.167 2.448,3.188 3.115,3.354 0.667,0.167 1.813,1.427 2.646,1.594 0.833,0.167 1.771,1.385 2.688,1.635 0.917,0.25 5.677,3.063 6.708,3.229 1.031,0.167 5.042,3.542 6.083,3.708 1.042,0.167 6.083,2.531 7.125,2.698 1.042,0.167 2.292,4.24 3.292,4.406 1,0.167 2.25,4.198 3.333,4.448 1.083,0.25 6.281,0.781 6.344,1 6.344,1 6.51,1 false 1.219,1.365 1.5,1.365 false 2.115,2.76 2.448,2.76 false 1.583,4.167 1.896,4.167 false 3.344,5.104 3.344,4.854 false 3.979,1.594 4.073,1.396 4.073,1.396 4.24,1.396 false 5.552,3.344 5.885,3.344 false 2.719,0.385 3.052,0.385 false 2.771,0.844 3.083,0.844 false 1.448,0.958 1.615,0.958 1.615,0.958 1.677,1.125 false 2.135,5.198 1.969,5.198 1.969,5.198 1.708,5.042 false 2.646,1.521 2.896,1.521 false 4.073,4.969 4.406,4.969 false 4.979,3.917 5.313,3.917 false 5.885,0.458 6.219,0.458 false 6.563,2.188 6.563,1.958 false 6.146,2.865 5.979,2.865 5.979,2.865 5.479,2.677 false 5.677,3.146 5.521,3.146 5.521,3.146 4.677,2.385 true 5.042,3.625 4.854,3.625 4.854,3.625 4.125,2.542 true 6.083,2.615 5.938,2.615 5.938,2.615 5.5,2.094 true 4.958,4.542 4.958,4.25 false 6.042,4.906 6.042,4.615 false 4.021,3.938 4.021,3.646 false 2.156,3.271 2.438,3.271 false 2.792,4.24 2.792,4.104 2.792,4.104 2.927,3.875 false 2.771,3.542 2.635,3.542 2.635,3.542 2.594,3.823 false 1.01,1.198 1.396,1.552 0.385,0.354 18 false 6 2.583,0.698 2.969,1.052 0.385,0.354 18 false 6 6.792,0.865 6.979,1.219 0.188,0.354 18 false 6 1.938,2.625 2.323,2.979 0.385,0.354 18 false 2 1.375,4.021 1.76,4.375 0.385,0.354 18 false 4 3.396,5.104 3.781,5.458 0.385,0.354 18 false 3 5.604,3.74 5.99,4.094 0.385,0.354 18 false 8 6.646,1.865 6.865,2.052 0.219,0.188 10 false x4 3.896,1.688 4.115,1.875 0.219,0.188 10 false x2 4.927,0.396 5.875,0.563 0.948,0.167 8 false 8.5 (87, 75 in.*lbf) 4.281,1.323 5.063,1.49 0.781,0.167 8 false 25 (255, 18) 6.271,2.198 7.052,2.365 0.781,0.167 8 false 25 (255, 18) 5.927,3.271 7,3.448 1.073,0.177 8 false 9.8 (100, 87 in.*lbf) 1.771,0.313 2.719,0.479 0.948,0.167 8 false 8.5 (87, 75 in.*lbf) 0.49,0.865 1.438,1.031 0.948,0.167 8 false 8.5 (87, 75 in.*lbf) 2.156,5.115 2.938,5.281 0.781,0.167 8 false 20 (204, 15) 4.438,4.896 5.219,5.063 0.781,0.167 8 false 20 (204, 15) 3.74,3.938 4.521,4.104 0.781,0.167 8 false 18 (184, 13) 2.469,3.188 3.25,3.354 0.781,0.167 8 false 18 (184, 13) 1.865,1.427 2.813,1.594 0.948,0.167 8 false 23.6 (241, 17) 6.458,2.74 6.844,3.094 0.385,0.354 18 false 5 4.917,4.531 5.073,4.729 0.156,0.198 10 false ● 5.698,3.073 6.771,3.25 1.073,0.177 8 false 9.8 (100, 87 in.*lbf) 5.073,3.542 6.146,3.719 1.073,0.177 8 false 9.8 (100, 87 in.*lbf) 6.104,2.521 7.115,2.844 1.01,0.323 8 false 9.8 (100, 87 in.*lbf) 6.458,4.188 6.677,4.375 0.219,0.188 10 false x2 5.979,4.927 6.365,5.281 0.385,0.354 18 false 7 2.344,4.24 3.292,4.406 0.948,0.167 8 false 8.5 (87, 75 in.*lbf) 3.031,3.406 3.302,3.771 0.271,0.365 18 false 6

Procedure Part Name Code
Z101186

Z101188

Z101187

2 INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY - (Click here) - -
3 NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY 55307C (Click here) - -
4 NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY 55306A (Click here) - -
5 INSTALL AIR CONDITIONER UNIT ASSEMBLY - (Click here) - -
6 INSTRUMENT PANEL WIRE - (Click here) - -
7 TELEMATICS TRANSCEIVER WITH BRACKET - - - -
8 DRAIN COOLER HOSE 88539J (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part - -

I117781N02
1.771,0.938 2.104,0.938 false 1.542,2.833 1.542,3.167 false 3.104,2.417 3.104,2.75 false 1.99,1.521 2.323,1.521 false 1.167,2.073 1.5,2.073 false 0.635,5.094 0.969,5.094 false 5.063,3.281 5.344,3.281 false 5.49,1.521 5.49,1.792 false 6.531,1.906 6.531,2.24 false 0.313,4.938 0.865,5.292 0.552,0.354 18 false 16 1.406,3.208 1.958,3.563 0.552,0.354 18 false 14 2.969,2.781 3.521,3.135 0.552,0.354 18 false 15 5.396,3.115 5.948,3.469 0.552,0.354 18 false 13 1.542,1.927 2.094,2.281 0.552,0.354 18 false 11 2.365,1.375 2.917,1.729 0.552,0.354 18 false 12 2.146,0.76 2.698,1.115 0.552,0.354 18 false 10 4.646,2.75 4.958,2.948 0.313,0.198 10 false x2 5.531,1.813 6.083,2.167 0.552,0.354 18 false 9 6.49,2.219 6.646,2.417 0.156,0.198 10 false ● 6.583,1.823 6.896,2.021 0.313,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

9 NO. 3 DASH PANEL INSULATOR PAD 55215D (Click here) - -
10 NO. 1 REAR AIR DUCT 87212 - - -
11 NO. 2 REAR AIR DUCT 87213D - - -
12 NO. 4 REAR AIR DUCT 87212H - - -
13 FRONT FLOOR CARPET ASSEMBLY 58510D - - -
14 NO. 3 REAR AIR DUCT 87212G - - -
15 NO. 5 REAR AIR DUCT 87217C - - -
16 FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY 77306 - - -

● Non-reusable part - -

I117780N03
0.073,2.167 1.094,3.833 1.021,1.667 3.063,4.365 4.063,4.531 1,0.167 3.167,4.708 3.833,4.875 0.667,0.167 0.083,5.302 1.083,5.469 1,0.167 1.26,5 2.26,5.167 1,0.167 4.563,1.719 5.563,1.885 1,0.167 5.917,1.938 6.917,2.104 1,0.167 2.719,3.698 3.969,4.115 1.25,0.417 3.083,2.323 5.521,3.531 2.438,1.208 3.333,5.375 3.667,5.375 false 6.156,5.344 6.323,5.344 6.323,5.344 6.49,5.094 false 0.781,4.375 0.5,4.375 false 0.438,3.031 0.677,3.031 false 0.427,3.51 0.698,3.51 false 1.688,1.885 1.854,1.885 1.854,1.885 1.969,2.104 false 3.979,2.573 4.313,2.573 false 3.49,0.917 3.656,0.917 3.656,0.917 3.823,0.667 false 2.75,0.354 3.083,0.354 false 2.719,4.448 3.052,4.448 false 2.833,4.802 3.167,4.802 false 1.479,4.448 1.75,4.833 1.75,4.833 1.75,5 false 0.563,5.302 0.563,5.135 0.563,5.135 1.219,4.667 false 3.615,1.646 3.948,1.646 false 4.292,3.271 4.625,3.271 false 5.385,1.094 5.719,1.094 false 3.198,3.948 3.531,3.948 false 2.094,4.24 2.26,4.24 2.26,4.24 2.427,4.49 false 2.313,3.073 2.063,2.854 2.063,2.854 1.896,2.854 false 6.135,1.385 6.406,1.771 6.406,1.771 6.406,1.938 false 5.563,1.792 5.896,1.792 false 3.01,5.219 3.396,5.49 0.385,0.271 18 false 30 5.865,5.219 6.25,5.49 0.385,0.271 18 false 31 1.781,4.073 2.167,4.344 0.385,0.271 18 false 18 0.115,2.865 0.5,3.135 0.385,0.271 18 false 26 0.167,4.219 0.552,4.49 0.385,0.271 18 false 17 0.115,2.219 0.417,2.469 0.302,0.25 12 false *A 0.115,3.344 0.5,3.615 0.385,0.271 18 false 25 1.365,1.719 1.75,1.99 0.385,0.271 18 false 28 1.604,2.719 1.99,2.99 0.385,0.271 18 false 29 1.51,2.771 1.677,3.021 0.167,0.25 10 false ● 3.969,3.094 4.354,3.365 0.385,0.271 18 false 22 3.313,1.479 3.698,1.75 0.385,0.271 18 false 20 4.042,1.042 4.427,1.313 0.385,0.271 10 false x2 5.073,0.938 5.521,1.323 0.448,0.385 18 false 24 3.167,0.771 3.604,1.083 0.438,0.313 18 false 19 3.135,0.198 3.531,0.5 0.396,0.302 18 false 27 6.188,1.281 6.573,1.552 0.385,0.271 10 false x2 3.115,4.365 4.115,4.521 1,0.156 8 false 6.0 (61, 53 in.*lbf) 3.229,4.708 3.896,4.875 0.667,0.167 8 false 10 (102, 7) 0.135,5.302 1.135,5.458 1,0.156 8 false 8.0 (82, 71 in.*lbf) 1.313,5 2.313,5.156 1,0.156 8 false 8.0 (82, 71 in.*lbf) 3.594,3.781 3.979,4.052 0.385,0.271 18 false 23 2.354,3.458 2.74,3.729 0.385,0.271 10 false x2 4.375,2.396 4.76,2.667 0.385,0.271 18 false 21 4.604,1.729 5.604,1.885 1,0.156 8 false 8.0 (82, 71 in.*lbf) 5.979,1.938 6.979,2.094 1,0.156 8 false 5.5 (56, 49 in.*lbf) 2.76,3.729 3.063,3.979 0.302,0.25 12 false *C 3.135,2.375 3.438,2.625 0.302,0.25 12 false *B

Procedure Part Name Code
Z101186

Z101188

Z101187

17 INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU - - - -
18 NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY 55308B - - -
19 LOWER DEFROSTER NOZZLE ASSEMBLY 55990B - - -
20 CENTER HEATER TO REGISTER DUCT SUB-ASSEMBLY 55086A - - -
21 NO. 1 CONSOLE BOX DUCT 58861B - - -
22 NO. 2 CONSOLE BOX DUCT 58862B - - -
23 COOLER THERMISTOR (ROOM TEMPERATURE SENSOR) 88625Q - - -
24 NO. 2 CONNECTOR HOLDER 82666H - - -
25 CLEARANCE WARNING ECU ASSEMBLY 89340A - - -
26 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY - - - -
27 STEERING COLUMN ASSEMBLY - - - -
28 NO. 1 AIR DUCT 87211 (Click here) - -
29 FRONT SEAT ASSEMBLY LH - - - -
30 FRONT SEAT ASSEMBLY RH - - - -

*A w/ TOYOTA Parking Assist-sensor System *B w/ Rear Air Duct
*C for Automatic Air Conditioning System - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

I117703N05
2.719,0.125 3.385,0.292 0.667,0.167 2.563,0.417 3.229,0.583 0.667,0.167 2.521,0.375 3.271,0.625 0.75,0.25 0.229,3 1.313,3.167 1.083,0.167 6.521,0.229 6.854,0.229 false 6.51,0.615 6.844,0.615 false 4.49,0.417 4.76,0.417 false 4.667,1.167 5,1.167 false 4.344,1.823 4.167,1.823 4.167,1.823 4.115,2.083 false 1.875,1.24 2.208,1.24 false 0.979,1.563 1.125,1.563 1.125,1.563 1.229,1.948 false 1.771,1.594 1.646,1.594 1.646,1.594 1.469,1.906 false 1.667,2.083 1.51,2.083 1.51,2.083 1.365,2.292 false 3.396,0.208 3.729,0.208 false 3.229,0.5 3.563,0.5 false 4.208,2.469 4.313,2.469 4.313,2.469 4.375,2.229 false 6.521,1 6.802,1 false 1.208,2.344 1.208,2.552 false 0.552,2.24 0.75,2.833 0.75,2.833 0.75,3 false 5.698,0.052 6.667,0.385 0.969,0.333 18 false 39 - 43 6.177,0.438 6.583,0.771 0.406,0.333 18 false 38 5.042,0.99 5.469,1.292 0.427,0.302 18 false 35 3.917,2.354 4.344,2.74 0.427,0.385 18 false 33 4.625,1.688 5.042,2.021 0.417,0.333 18 false 34 4.146,0.25 4.542,0.594 0.396,0.344 18 false 36 1.573,1.073 1.927,1.479 0.354,0.406 18 false 37 0.667,1.427 1.094,1.76 0.427,0.333 18 false 32 1.229,2.521 1.656,2.885 0.427,0.365 18 false 31 1.708,1.979 1.896,2.208 0.188,0.229 10 false ● 1.813,1.5 2,1.729 0.188,0.229 10 false ● 3.854,0.135 4.167,0.302 0.313,0.167 10 false x8 3.646,0.5 3.958,0.667 0.313,0.167 10 false x4 2.76,0.125 3.448,0.292 0.688,0.167 8 false 12 (122, 9) 2.594,0.427 3.281,0.594 0.688,0.167 8 false 50 (510, 37) 0.302,3.01 1.438,3.188 1.135,0.177 8 false 9.8 (100, 87 in.*lbf) 6.198,0.823 6.604,1.156 0.406,0.333 18 false 44

Procedure Part Name Code
Z101186

Z101188

Z101187

31 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY 88710E (Click here) - -
32 SUCTION PIPE SUB-ASSEMBLY 88707 (Click here) - -
33 INLET HEATER WATER HOSE - (Click here) - -
34 OUTLET HEATER WATER HOSE - (Click here) - -
35 OUTER COWL TOP PANEL SUB-ASSEMBLY 55701J - - -
36 NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL 55737B - - -
37 WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY - - - -
38 ADD ENGINE COOLANT - - (Click here) -
39 INSPECT FOR COOLANT LEAK - (Click here) - -
40 CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT - (Click here) - -
41 WARM UP ENGINE - (Click here) - -
42 WARM UP COMPRESSOR - (Click here) - -
43 INSPECT FOR REFRIGERANT LEAK - (Click here) - -
44 INITIALIZATION SERVO MOTOR - - - (Click here)

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque
● Non-reusable part
V100135

for Gasoline Model:
Compressor oil ND-OIL 8 or equivalent
for HEV Model:
Compressor oil ND-OIL 11 or equivalent

PROCEDURE

Hide 1.TEMPORARILY INSTALL AIR CONDITIONER UNIT ASSEMBLY

a.
I117704N01
1.625,0.031 1.906,0.385 0.281,0.354 18 false i

i.

Temporarily install the air conditioner unit assembly to the instrument panel reinforcement assembly with the 3 bolts.



Hide 2.INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY WITH AIR CONDITIONER UNIT ASSEMBLY

Z101186

NOTICE:
·

Be sure to support the air conditioner unit assembly when installing it. Failure to do so may cause the bracket of the air conditioner unit assembly to break.

·

When installing the air conditioner unit assembly, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.




a.
I117705C02
0.51,2.323 0.76,2.542 0.25,0.219 10 true *a 0.719,3.427 0.948,3.646 0.229,0.219 10 true *a 6.417,1.854 6.646,2.073 0.229,0.219 10 true *a 6.229,2.76 6.458,2.979 0.229,0.219 10 true *a 1.552,0.875 1.781,1.094 0.229,0.219 10 true *b 1.333,4.542 1.552,4.833 0.219,0.292 18 true i 4.448,1.708 4.667,2 0.219,0.292 18 true ii 0.281,2.208 0.542,2.5 0.26,0.292 18 false iii 0.469,3.427 0.729,3.719 0.26,0.292 18 false iii 6.625,1.76 6.885,2.052 0.26,0.292 18 true iii 6.479,2.698 6.74,2.99 0.26,0.292 18 true iii 1.188,0.854 1.448,1.146 0.26,0.292 18 true iv 5.667,4.063 5.927,4.354 0.26,0.292 18 true v 2.781,1.01 3.01,1.229 0.229,0.219 10 true *a 4.74,0.771 4.969,0.99 0.229,0.219 10 true *a 2.646,0.208 2.906,0.5 0.26,0.292 18 true iii
*a Bolt (A) *b Bolt (B)
V113147

Install in this Direction - -


i.

Connect the 2 connectors.


ii.

Engage the hooks to install the instrument panel reinforcement assembly with air conditioner unit assembly as shown in the illustration.


iii.

Install the 6 bolts (A).

Torque:
25 N*m (255 kgf*cm, 18 ft.*lbf)


iv.

Install the bolt (B).

Torque:
23.6 N*m (241 kgf*cm, 17 ft.*lbf)


v.

Temporarily install the nut.

NOTICE:

Do not fully tighten the nut.




Hide 55307C 3.INSTALL NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

a.
I117792C01
1.604,0.01 1.813,0.333 0.208,0.323 18 true i 2.115,1.396 2.323,1.719 0.208,0.323 18 true i 1.385,0.896 1.594,1.219 0.208,0.323 18 true ii 4.24,0.073 4.469,0.396 0.229,0.323 18 true iii
V113147

Install in this Direction - -


i.

Install the No. 2 instrument panel brace sub-assembly with the bolt and nut.

Torque:
Bolt : 20 N*m (204 kgf*cm, 15 ft.*lbf)
Nut : 18 N*m (184 kgf*cm, 13 ft.*lbf)


ii.

Temporarily install the screw.

NOTICE:

Do not fully tighten the screw.



iii.

Install the front floor mat to its original position as shown in the illustration.



Hide 55306A 4.INSTALL NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

a.
I117817C01
1.125,0.167 1.281,0.469 0.156,0.302 18 true i 1.479,1.396 1.635,1.698 0.156,0.302 18 true i 2.49,0.854 2.698,1.167 0.208,0.313 18 true ii 4.219,0.083 4.469,0.406 0.25,0.323 18 true iii
V113147

Install in this Direction - -


i.

Install the No. 1 instrument panel brace sub-assembly with the bolt and nut.

Torque:
Bolt : 20 N*m (204 kgf*cm, 15 ft.*lbf)
Nut : 18 N*m (184 kgf*cm, 13 ft.*lbf)


ii.

Temporarily install the screw.

NOTICE:

Do not fully tighten the screw.



iii.

Install the front floor mat to its original position as shown in the illustration.



Hide 5.INSTALL AIR CONDITIONER UNIT ASSEMBLY

a.
I117708N01
0.365,0.031 0.646,0.385 0.281,0.354 18 false i 1.469,0.427 1.625,0.625 0.156,0.198 10 true 1 5.813,0.51 5.969,0.708 0.156,0.198 10 true 2 3.313,0.531 3.469,0.729 0.156,0.198 10 true 3 1.198,3.26 1.354,3.458 0.156,0.198 10 true 4 3.74,5.292 3.896,5.49 0.156,0.198 10 true 5 6.083,5.281 6.24,5.479 0.156,0.198 10 true 6

i.

Tighten the 3 bolts, 2 screws and nut to install the air conditioner unit assembly in the order shown in the illustration.

Torque:
Bolt : 9.8 N*m (100 kgf*cm, 87 in.*lbf)
Nut : 9.8 N*m (100 kgf*cm, 87 in.*lbf)



Hide 6.CONNECT INSTRUMENT PANEL WIRE

HINT:

The illustrations are representative examples, and details may differ.


a.
I117709C01
2.271,4.583 2.604,4.708 2.604,4.708 2.521,5.135 true 3.198,3.844 3.594,4.042 3.594,4.042 3.24,4.135 true 2.896,3.417 2.604,3.208 true 0.427,0.948 0.448,0.615 true 0.76,1.281 0.563,1.448 0.563,1.448 0.948,1.594 true 1.771,1.521 1.542,1.354 true 2.229,0.583 2,0.417 true 2.26,1.5 2.156,1.208 true 4.094,0.604 4.01,0.75 4.01,0.75 4.406,0.781 true 4.719,1.073 4,0.75 4,0.75 4.5,1.302 true 3.708,1.167 3.688,1.396 3.688,1.396 3.927,1.365 true 3.479,0.448 3.125,0.677 true 6.229,0.5 5.875,0.594 true 6.438,0.927 6.156,1.177 true 6.094,2.052 5.885,1.688 true 6.292,1.521 5.958,1.49 true 4.813,3.823 4.604,3.885 true 2.667,4.594 2.875,4.813 0.208,0.219 10 true *a 3.604,3.917 3.813,4.135 0.208,0.219 10 true *a 2.396,3.115 2.604,3.333 0.208,0.219 10 true *a 0.323,0.958 0.531,1.177 0.208,0.219 10 true *b 0.313,1.354 0.521,1.573 0.208,0.219 10 true *a 1.781,1.458 1.99,1.677 0.208,0.219 10 true *a 1.792,0.292 2,0.51 0.208,0.219 10 true *a 2.177,1.5 2.385,1.719 0.208,0.219 10 true *b 3.781,0.656 3.99,0.875 0.208,0.219 10 true *a 3.469,1.396 3.677,1.615 0.208,0.219 10 true *a 3.49,0.354 3.698,0.573 0.208,0.219 10 true *a 5.667,0.5 5.875,0.719 0.208,0.219 10 true *a 6.438,0.802 6.646,1.021 0.208,0.219 10 true *a 6.052,2.052 6.26,2.271 0.208,0.219 10 false *a 6.313,1.406 6.521,1.625 0.208,0.219 10 true *b 0.125,1.917 0.708,2.26 0.583,0.344 18 false i, ii 4.823,3.698 5.031,3.917 0.208,0.219 10 true *b
*a Clamp *b Guide


i.

Engage the guides and clamps to connect the instrument panel wire.


ii.

Install the 4 bolts.

Torque:
8.5 N*m (87 kgf*cm, 75 in.*lbf)



b.
I117766C01
4.51,0.979 4.719,0.75 true 4.24,0.198 4.521,0.552 0.281,0.354 18 false i 1.302,0.177 1.594,0.51 0.292,0.333 18 true ii 4.729,0.646 4.927,0.865 0.198,0.219 10 true *a
*a Lock Lever - -
V100135

Down - -


i.

Connect the connector and pull down the lock lever as shown in the illustration.

NOTICE:

When connecting any airbag connector, take care not to damage the airbag wire harness.



ii.

Engage the clamps.



Hide 7.INSTALL TELEMATICS TRANSCEIVER WITH BRACKET

Hide 88539J 8.CONNECT DRAIN COOLER HOSE

a.
I116620C02
0.979,0.458 0.854,0.604 false 1.667,0.458 1.792,0.563 false 2.448,0.948 2.896,1.094 true 0.708,0.573 1.021,0.771 0.313,0.198 10 false *a 1.823,0.542 2.135,0.74 0.313,0.198 10 false *a 0.396,0.031 0.677,0.385 0.281,0.354 18 false i 4.844,0.333 5.063,0.656 0.219,0.323 18 true ii 6.063,0.448 6.302,0.76 0.24,0.313 18 true iii 2.927,1.021 3.177,1.229 0.25,0.208 10 true *1
*1 Cooler Unit Drain Hose Grommet - -
*a Lip - -


i.

Install a new cooler unit drain hose grommet.

NOTICE:
·

If the drain cooler hose is disconnected from the cooler unit drain hose grommet, make sure to replace the cooler unit drain hose grommet with a new one. Failure to do so may lead to water ingress.

·

Make sure that the entire lip of the cooler unit drain hose grommet is securely engaged to the vehicle body.




ii.

Connect the drain cooler hose.


iii.

Install the front floor mat to its original position as shown in the illustration.



Hide 55215D 9.INSTALL NO. 3 DASH PANEL INSULATOR PAD

a.
I116623C01
0.969,0.063 1.25,0.417 0.281,0.354 18 false i
V100135

Push - -


i.

Install the No. 3 dash panel insulator pad with 2 new clips as shown in the illustration.



Hide 87212 10.INSTALL NO. 1 REAR AIR DUCT

Hide 87213D 11.INSTALL NO. 2 REAR AIR DUCT

Hide 87212H 12.INSTALL NO. 4 REAR AIR DUCT

Hide 58510D 13.INSTALL FRONT FLOOR CARPET ASSEMBLY

Hide 87212G 14.INSTALL NO. 3 REAR AIR DUCT

Hide 87217C 15.INSTALL NO. 5 REAR AIR DUCT

Hide 77306 16.INSTALL FUEL LID LOCK OPEN LEVER SUB-ASSEMBLY

Hide 17.INSTALL INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY WITH MAIN BODY ECU

Hide 55308B 18.INSTALL NO. 3 INSTRUMENT PANEL TO COWL BRACE SUB-ASSEMBLY

Torque:
Bolt : 10 N*m (102 kgf*cm, 7 ft.*lbf)
Nut : 6.0 N*m (61 kgf*cm, 53 in.*lbf)

Hide 55990B 19.INSTALL LOWER DEFROSTER NOZZLE ASSEMBLY

Hide 55086A 20.INSTALL CENTER HEATER TO REGISTER DUCT SUB-ASSEMBLY

Hide 58861B 21.INSTALL NO. 1 CONSOLE BOX DUCT (w/ Rear Air Duct)

Hide 58862B 22.INSTALL NO. 2 CONSOLE BOX DUCT (w/ Rear Air Duct)

Hide 88625Q 23.INSTALL COOLER THERMISTOR (ROOM TEMPERATURE SENSOR) (for Automatic Air Conditioning System)

Hide 82666H 24.INSTALL NO. 2 CONNECTOR HOLDER

Hide 89340A 25.INSTALL CLEARANCE WARNING ECU ASSEMBLY (w/ TOYOTA Parking Assist-sensor System)

Hide 87211 28.INSTALL NO. 1 AIR DUCT

Z101186

NOTICE:

If the fitting part of the No. 1 air duct has been cracked or deformed during removal, make sure to replace the air duct with a new one. Failure to do so may cause the No. 1 air duct to fall off or noise to occur.



Hide 30.INSTALL FRONT SEAT ASSEMBLY RH

Hide 88710E 31.CONNECT AIR CONDITIONING TUBE & ACCESSORY ASSEMBLY

a.
I116624N01
1.125,0.135 1.406,0.49 0.281,0.354 18 false i 4.344,0.125 4.625,0.479 0.281,0.354 18 false ii 1.906,1.76 2.188,2.115 0.281,0.354 18 false iii

i.

Remove the vinyl tape from the air conditioning tube and accessory assembly and sufficiently apply compressor oil to a new O-ring and the fitting surface of the air conditioning tube and accessory assembly.

Compressor Oil:
for Gasoline Model:

ND-OIL 8 or equivalent

for HEV Model:

ND-OIL 11 or equivalent



ii.

Install the O-ring to the air conditioning tube and accessory assembly.

NOTICE:

Keep the O-ring and O-ring fitting surface free of foreign matter.



iii.

Connect the air conditioning tube and accessory assembly.



Hide 88707 32.CONNECT SUCTION PIPE SUB-ASSEMBLY

a.
I116625N01
1.063,0.135 1.344,0.49 0.281,0.354 18 false i 4.26,0.125 4.542,0.479 0.281,0.354 18 false ii 1.854,1.958 2.135,2.313 0.281,0.354 18 false iii 3.865,3.219 4.156,3.51 0.292,0.292 18 true iv 2.76,2.906 3.052,3.198 0.292,0.292 18 true v

i.

Remove the vinyl tape from the suction pipe sub-assembly and sufficiently apply compressor oil to a new O-ring and the fitting surface of the suction pipe sub-assembly.

Compressor Oil:
for Gasoline Model:

ND-OIL 8 or equivalent

for HEV Model:

ND-OIL 11 or equivalent



ii.

Install the O-ring to the suction pipe sub-assembly.

NOTICE:

Keep the O-ring and O-ring fitting surface free of foreign matter.



iii.

Connect the suction pipe sub-assembly.


iv.

Rotate the hook connector as shown in the illustration.


v.

Install the bolt.

Torque:
9.8 N*m (100 kgf*cm, 87 in.*lbf)



Hide 33.CONNECT INLET HEATER WATER HOSE

a.
I116626C01
5.125,0.958 4.948,0.5 false 1.802,1.177 1.958,1.375 0.156,0.198 10 true A 4.021,0.094 4.333,0.292 0.313,0.198 10 false *a 5.917,0.177 6.229,0.375 0.313,0.198 10 false *d 5.646,0.635 5.958,0.833 0.313,0.198 10 false *c 4.76,0.375 5.073,0.573 0.313,0.198 10 false *b 0.521,0.031 0.802,0.385 0.281,0.354 18 false i
*a View A *b Marking
*c Clip Installation Angle (90°) *d Clip Installation Angle (120°)


i.

Connect the inlet heater water hose with the marking facing up and engage the clip within the area shown in the illustration.

NOTICE:

Do not apply excessive force to the inlet heater water hose.




Hide 34.CONNECT OUTLET HEATER WATER HOSE

a.
I116627C01
5.896,0.948 6.01,0.438 false 1.635,1.104 1.792,1.302 0.156,0.198 10 true A 4.313,0.104 4.625,0.302 0.313,0.198 10 false *a 5.198,0.625 5.51,0.823 0.313,0.198 10 false *c 4.979,0.188 5.292,0.385 0.313,0.198 10 false *d 6.063,0.344 6.375,0.542 0.313,0.198 10 false *b 0.521,0.042 0.802,0.396 0.281,0.354 18 false i
*a View A *b Marking
*c Clip Installation Angle (90°) *d Clip Installation Angle (120°)


i.

Connect the outlet heater water hose with the marking facing up and engage the clip within the area shown in the illustration.

NOTICE:

Do not apply excessive force to the outlet heater water hose.




Hide 55701J 35.INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY

Hide 55737B 36.INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL