RM38T0EC _58 Vehicle Interior _112291 INTERIOR PANELS / TRIM _0501085 INSTRUMENT PANEL SAFETY PAD A

INTERIOR PANELS / TRIM  INSTRUMENT PANEL SAFETY PAD  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B604109N04
4.917,3.198 5.75,3.365 0.833,0.167 4.875,3.156 5.792,3.406 0.917,0.25 3.094,0.208 3.927,0.375 0.833,0.167 5.719,1.146 6.135,1.146 false 5.333,3.198 5.333,2.865 false 3.927,0.292 4.26,0.292 false 1.385,1.125 1.698,1.323 0.313,0.198 10 false x2 5.417,2.802 5.729,3 0.313,0.198 10 false x2 2.052,3.531 2.365,3.729 0.313,0.198 10 false x2 3.823,3.24 4.135,3.438 0.313,0.198 10 false x5 6.448,0.99 7,1.344 0.552,0.354 18 false 1 5.031,3.198 6.5,3.354 1.469,0.156 8 false 20 (204, 15) 3.229,0.219 4.698,0.375 1.469,0.156 8 false 10 (102, 7)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY - (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque

B604117N01
6.521,0.479 6.521,0.813 false 1.146,0.771 0.813,0.771 false 1.531,4.521 1.531,4.854 false 2.365,1.917 2.031,1.917 false 2.625,3.323 2.292,3.323 false 4.156,4.083 3.823,4.083 false 4.99,3.052 4.656,3.052 false 4.219,1.594 3.927,1.594 false 5.958,5 5.625,5 false 3.385,5.24 3.052,5.24 false 5.938,3.573 5.938,3.854 false 6.073,1.271 6.073,1.604 false 0.74,2.156 0.74,1.781 false 5.885,3.865 6.438,4.219 0.552,0.354 18 false 8 0.823,2.156 1.375,2.51 0.552,0.354 18 false 11 6.052,4.823 6.604,5.177 0.552,0.354 18 false 6 2.896,5.094 3.448,5.448 0.552,0.354 18 false 7 4.24,3.906 4.792,4.26 0.552,0.354 18 false 5 1.469,4.854 1.948,5.208 0.479,0.354 18 false 3 2.104,3.177 2.656,3.531 0.552,0.354 18 false 4 5.052,2.896 5.604,3.25 0.552,0.354 18 false 2 3.615,1.438 4.167,1.792 0.552,0.354 18 false 10 6.146,1.698 6.698,2.052 0.552,0.354 18 false 12 2.458,1.771 2.792,2.073 0.333,0.302 18 false 9 1.271,0.698 1.583,0.896 0.313,0.198 10 false x2 6.573,0.406 6.885,0.604 0.313,0.198 10 false x2 0.708,0.677 0.865,0.875 0.156,0.198 10 false ● 6.49,0.781 6.646,0.979 0.156,0.198 10 false ● 4.052,3.104 4.365,3.302 0.313,0.198 10 false x4

Procedure Part Name Code
Z101186

Z101188

Z101187

2 INSTRUMENT CLUSTER FINISH PANEL GARNISH 55474B - - -
3 NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH 55475A - - -
4 COMBINATION METER ASSEMBLY 83100 - - -
5 INSTRUMENT CLUSTER FINISH PANEL RETAINER 55416C - - -
6 CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL 55413D - - -
7 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY 55410C - - -
8 NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY 55011A - - -
9 NO. 1 INSTRUMENT PANEL SPEAKER PANEL 55472C - - -
10 NO. 2 INSTRUMENT PANEL SPEAKER PANEL 55473B - - -
11 FRONT PILLAR GARNISH ASSEMBLY LH 62212B (Click here) - -
12 FRONT PILLAR GARNISH ASSEMBLY RH 62211U (Click here) - -

● Non-reusable part - -

B658582N02
1.729,1.073 2.094,1.073 false 1.667,2.552 2.031,2.552 false 5.073,1.313 5.438,1.313 false 5.646,2.448 6.01,2.448 false 1.563,1.5 1.875,1.698 0.313,0.198 10 false x4 4.438,2.417 4.75,2.615 0.313,0.198 10 false x5 6.313,2.292 6.719,2.677 0.406,0.385 18 false 15 2.156,0.917 2.563,1.302 0.406,0.385 18 false 16 5.51,1.146 5.917,1.531 0.406,0.385 18 false 13 1.313,2.385 1.719,2.771 0.406,0.385 18 false 14 4.5,1.875 4.813,2.073 0.313,0.198 10 false x5

Procedure Part Name Code
Z101186

Z101188

Z101187

13 LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL 55433B - - -
14 LOWER CENTER INSTRUMENT PANEL FINISH PANEL 55434F - - -
15 GLOVE COMPARTMENT DOOR ASSEMBLY 55550 (Click here) - -
16 RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET - - - -

B604118N02
4.833,0.167 7,1.75 2.167,1.583 1.115,3.667 1.781,3.833 0.667,0.167 1.073,3.625 1.823,3.875 0.75,0.25 1.323,0.823 0.99,0.823 false 1.667,2.333 1.667,2.052 false 3.052,2.125 3.052,1.844 false 4.365,1.292 4.031,1.292 false 4.479,3.198 4.146,3.198 false 5.052,4.104 5.385,4.104 false 1.625,3.25 1.292,3.25 false 2.844,4.052 2.844,4.385 false 5.958,0.708 5.625,0.708 false 5.667,1.458 5.333,1.458 false 0.781,3.75 1.115,3.75 false 4.542,3.031 5.063,3.385 0.521,0.354 18 false 24 4.396,1.135 4.917,1.49 0.521,0.354 18 false 23 2.927,2.135 3.448,2.49 0.521,0.354 18 false 22 1.552,2.375 2.073,2.729 0.521,0.354 18 false 19 1.396,0.667 1.917,1.021 0.521,0.354 18 false 17 1.885,3.115 2.406,3.469 0.521,0.354 18 false 26 0.771,3.76 1.021,4 0.25,0.24 10 false x2 5.427,3.948 5.854,4.292 0.427,0.344 18 false 25 2.729,4.417 3.281,4.771 0.552,0.354 18 false 21 4.917,0.208 5.292,0.448 0.375,0.24 12 false *A 5.26,0.563 5.781,0.917 0.521,0.354 18 false 20 5.021,1.302 5.542,1.656 0.521,0.354 18 false 18 1.177,3.677 2.531,3.833 1.354,0.156 8 false 10 (102, 7)

Procedure Part Name Code
Z101186

Z101188

Z101187

17 CENTER INSTRUMENT PANEL REGISTER ASSEMBLY 55670A - - -
18 CENTER INSTRUMENT PANEL SAFETY PAD RETAINER WITH NO. 2 HEATER CONTROL SUB-ASSEMBLY - - - -
19 INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY 55470 - - -
20 LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 55406B - - -
21 NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY 55607 - - -
22 NO. 2 INSTRUMENT SIDE PANEL 55318F - - -
23 FRONT DOOR OPENING TRIM WEATHERSTRIP RH 62311B - - -
24 COWL SIDE TRIM SUB-ASSEMBLY RH 62111C - - -
25 FRONT DOOR SCUFF PLATE RH 67913B - - -
26 LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 73900 (Click here) - -

*A for Mechanical Control Type - -
V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) - -

B590499N04
5.333,1.333 6.917,3.083 1.583,1.75 6.229,2.281 6.229,2.615 false 4.323,2.031 4.656,2.031 false 4.125,3.135 4.458,3.135 false 1.979,3.417 2.313,3.417 false 0.396,2.333 0.729,2.333 false 2.292,1.333 2.625,1.333 false 4.573,1 4.906,1 false 5.865,0.438 5.792,0.24 5.792,0.24 5.625,0.24 false 3.052,4.719 3.052,5.052 false 1.563,4.792 1.563,5.125 false 2.938,5.094 3.292,5.448 0.354,0.354 18 false 36 1.417,5.146 1.771,5.448 0.354,0.302 18 false 35 2.385,3.26 2.74,3.563 0.354,0.302 18 false 34 0.781,2.167 1.135,2.469 0.354,0.302 18 false 33 2.698,1.188 3.052,1.49 0.354,0.302 18 false 32 4.5,3 4.854,3.302 0.354,0.302 18 false 31 6.104,2.656 6.458,2.958 0.354,0.302 18 false 27 4.688,1.875 5.042,2.177 0.354,0.302 18 false 30 4.958,0.833 5.313,1.135 0.354,0.302 18 false 29 5.281,0.063 5.615,0.344 0.333,0.281 18 false 28 5.417,1.375 5.792,1.615 0.375,0.24 12 false *A

Procedure Part Name Code
Z101186

Z101188

Z101187

27 AIR CONDITIONING CONTROL ASSEMBLY 55900 - - -
28 CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY 55405B - - -
29 INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY 55403F - - -
30 LOWER INSTRUMENT PANEL FINISH PANEL 55432B - - -
31 HOOD LOCK CONTROL LEVER SUB-ASSEMBLY 53601 - - -
32 NO. 1 INSTRUMENT SIDE PANEL 55317E - - -
33 FRONT DOOR OPENING TRIM WEATHERSTRIP LH 62312B - - -
34 COWL SIDE TRIM SUB-ASSEMBLY LH 62112A - - -
35 FRONT DOOR SCUFF PLATE LH 67914 - - -
36 CONSOLE BOX ASSEMBLY 58810J - - -

*A for Electrical Control Type - -

B603254N04
6.25,2.771 6.583,2.771 false 3.75,1.906 4.083,1.906 false 2.302,3.156 2.635,3.156 false 3.448,0.406 3.781,0.406 false 1.417,1.833 1.417,1.5 false 1.104,0.698 1.417,0.896 0.313,0.198 10 false x2 1.281,1.854 1.833,2.208 0.552,0.354 18 false 37 3.844,0.25 4.396,0.604 0.552,0.354 18 false 38 4.146,1.76 4.698,2.115 0.552,0.354 18 false 39 2,3 2.552,3.354 0.552,0.354 18 false 40 6.635,2.594 7.104,2.948 0.469,0.354 18 false 41 4.271,2.583 4.583,2.781 0.313,0.198 10 false x3

Procedure Part Name Code
Z101186

Z101188

Z101187

37 TURN SIGNAL SWITCH 84329 - - -
38 WINDSHIELD WIPER SWITCH ASSEMBLY 84650 - - -
39 UPPER STEERING COLUMN COVER 45286B - - -
40 LOWER STEERING COLUMN COVER 45287 - - -
41 STEERING WHEEL ASSEMBLY 45100 - - -

PROCEDURE

Hide 1.INSTALL INSTRUMENT PANEL SAFETY PAD SUB-ASSEMBLY

a.
B604119C01
0.406,0.073 1.24,0.427 0.833,0.354 18 false i 5.563,2.323 5.76,2.615 0.198,0.292 18 true ii 6.01,0.188 6.24,0.479 0.229,0.292 18 true iii
V113147

Install in this Direction - -


i.

Engage the guides to install the instrument panel safety pad sub-assembly as shown in the illustration.


ii.

Connect the 3 connectors.


iii.

Engage the clamp.



b.
B604115N01
3.979,3.833 4.292,3.99 0.313,0.156 10 true <A> 5.708,3.833 6.021,3.99 0.313,0.156 10 true <A> 0.583,3.323 0.896,3.479 0.313,0.156 10 true <E> 6.458,3.531 6.771,3.688 0.313,0.156 10 true <E> 4.813,2.292 5.125,2.448 0.313,0.156 10 true <C> 1.896,1.885 2.208,2.042 0.313,0.156 10 true <C> 2.729,3.542 3.042,3.698 0.313,0.156 10 true <C> 4.354,3.438 4.667,3.594 0.313,0.156 10 true <C> 5.76,2.198 6.073,2.354 0.313,0.156 10 true <C> 0.208,0.177 1.583,0.531 1.375,0.354 18 false i, ii

i.

Install the 5 screws <C>, 2 bolts <E> and 2 bolts <A>.

Torque:
Bolt <A> : 20 N*m (204 kgf*cm, 15 ft.*lbf)


ii.

Install the 2 clips.



c.

w/ Digital Key System or Ion Generator:

B658536C01
0.417,2.417 3.25,5.5 2.833,3.083 0.417,3.917 3.25,3.917 false 0.333,2.083 0.708,2.323 0.375,0.24 12 false *A 0.5,2.5 0.875,2.74 0.375,0.24 12 false *C 0.5,4 0.875,4.24 0.375,0.24 12 false *D 5.208,2.927 5.5,3.167 0.292,0.24 12 true *B 0.365,0.198 0.646,0.552 0.281,0.354 18 false i
*A w/ Digital Key System *B w/ Ion Generator:
*C for TMTF Made *D for GTMC Made


i.

Connect each connector.



d.
B604114C02
5.25,5.021 5.51,5.25 true 6.177,1.49 6.427,1.771 0.25,0.281 18 true vi 5.469,5.198 5.667,5.375 0.198,0.177 10 true *b 5.854,1.563 6.146,1.74 0.292,0.177 10 true <B> 5.802,3.792 5.99,3.979 0.188,0.188 10 true *a 5.604,2.875 5.854,3.146 0.25,0.271 18 true iv 5.385,4.375 5.677,4.667 0.292,0.292 18 true iii 1.781,1.156 2,1.458 0.219,0.302 18 true ii 3.833,0.448 4.031,0.719 0.198,0.271 18 true ii 6.635,2.094 6.833,2.344 0.198,0.25 18 true v 4.719,1.063 4.938,1.354 0.219,0.292 18 true i
*a Airbag Connector *b Cooler Thermistor (Room Temperature Sensor)


i.

Connect the connector.


ii.

Engage the clamps.


iii.

Engage the claws to connect the cooler thermistor (room temperature sensor).


iv.

Connect the airbag connector.

NOTICE:

When disconnecting any airbag connector, take care not to damage the airbag wire harness.


HINT:

Refer to How to Connect or Disconnect Airbag Connector:

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM>HOW TO CONNECT OR DISCONNECT AIRBAG CONNECTOR



v.

Connect the connector.


vi.

Install the bolt <B>.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)



Hide 55474B 2.INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH

Hide 55475A 3.INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

Hide 83100 4.INSTALL COMBINATION METER ASSEMBLY

Hide 55416C 5.INSTALL INSTRUMENT CLUSTER FINISH PANEL RETAINER

Hide 55410C 6.INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

Hide 55413D 7.INSTALL CENTER LOWER INSTRUMENT CLUSTER FINISH PANEL

Hide 55011A 8.INSTALL NO. 1 INSTRUMENT PANEL GARNISH SUB-ASSEMBLY

Hide 55472C 9.INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL

Hide 55473B 10.INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL

Hide 62212B 11.INSTALL FRONT PILLAR GARNISH ASSEMBLY LH

Z101186

Click here(Click here)

Hide 62211U 12.INSTALL FRONT PILLAR GARNISH ASSEMBLY RH

Hide 55433B 13.INSTALL LOWER NO. 2 INSTRUMENT PANEL FINISH PANEL

Hide 55434F 14.INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL

Hide 55550 15.INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

a.
B604190C01
6.448,2.208 6.656,2.5 true 6.458,0.531 6.625,0.698 true 6.646,2.5 6.865,2.688 0.219,0.188 10 true *1 0.833,0.094 1.146,0.25 0.313,0.156 10 false *a 2.042,0.104 2.354,0.26 0.313,0.156 10 false *b 6.594,0.667 6.792,0.823 0.198,0.156 10 true *c 0.385,0.031 0.667,0.385 0.281,0.354 18 false i 4.125,0.135 4.625,0.406 0.5,0.271 18 false ii 5.938,2.031 6.156,2.302 0.219,0.271 18 true iii
*1 Glove Compartment Door Stopper Sub-assembly - -
*a Open Approximately 57° *b Closed
*c Stopper - -
V100135

Slightly Bend
V113147

Engage in this Direction
V113148

Install in this Direction - -


i.

With the glove compartment door assembly opened approximately 57° from its closed position, engage the hinges horizontally as shown in the illustration.

NOTICE:

Engaging the hinges from the top will deform the hinges. Be sure to install the glove compartment door assembly horizontally.



ii.

Slightly bend the stoppers in the directions indicated by the arrows in the illustration and engage the stoppers to install the glove compartment door assembly as shown in the illustration.


iii.

Engage the claw to connect the glove compartment door stopper sub-assembly.



Hide 16.INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET

Hide 55670A 17.INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY

Hide 18.INSTALL CENTER INSTRUMENT PANEL SAFETY PAD RETAINER WITH NO. 2 HEATER CONTROL SUB-ASSEMBLY (for Mechanical Control Type)

Hide 55470 19.INSTALL INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY

Hide 55406B 20.INSTALL LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (for Mechanical Control Type)

Hide 55607 21.INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Hide 55318F 22.INSTALL NO. 2 INSTRUMENT SIDE PANEL

Hide 62311B 23.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Hide 62111C 24.INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

Hide 67913B 25.INSTALL FRONT DOOR SCUFF PLATE RH

Hide 73900 26.INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

Z101186

Click here(Click here)

Hide 55900 27.INSTALL AIR CONDITIONING CONTROL ASSEMBLY (for Electrical Control Type)

Hide 55405B 28.INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

Hide 55403F 29.INSTALL INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

Hide 55432B 30.INSTALL LOWER INSTRUMENT PANEL FINISH PANEL

Hide 53601 31.CONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY

Hide 55317E 32.INSTALL NO. 1 INSTRUMENT SIDE PANEL

Hide 62312B 33.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Hide 62112A 34.INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH

Hide 67914B 35.INSTALL FRONT DOOR SCUFF PLATE LH

Hide 84329 37.INSTALL TURN SIGNAL SWITCH

Hide 84650 38.INSTALL WINDSHIELD WIPER SWITCH ASSEMBLY

Hide 45286B 39.INSTALL UPPER STEERING COLUMN COVER

Hide 45287 40.INSTALL LOWER STEERING COLUMN COVER