RM38T0EC _55 Steering _112306 STEERING COLUMN _0501031 STEERING COLUMN ASSEMBLY A

STEERING COLUMN  STEERING COLUMN ASSEMBLY  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C465084N01
3.844,0.979 4.594,1.146 0.75,0.167 3.802,0.938 4.635,1.188 0.833,0.25 4.948,1.948 5.698,2.115 0.75,0.167 4.906,1.906 5.74,2.156 0.833,0.25 0.688,1.24 1.438,1.406 0.75,0.167 0.646,1.198 1.479,1.448 0.833,0.25 6.51,0.219 6.844,0.219 false 4.219,0.656 4.219,0.979 false 5.896,0.958 6.25,0.958 false 5.302,1.948 5.302,1.615 false 4.813,3.177 5.167,3.177 false 3.406,2 3.76,2 false 1.938,0.646 2.208,0.646 false 1.448,1.333 1.802,1.333 false 1.792,2.031 2.104,2.031 false 6.333,0.042 6.615,0.396 0.281,0.354 18 false 1 6.583,0.813 6.865,1.167 0.281,0.354 18 false 2 1.583,1.865 1.865,2.219 0.281,0.354 18 false 6 2.531,0.49 3.167,0.844 0.635,0.354 18 false 3, 4 3.854,1.833 4.135,2.188 0.281,0.354 18 false 5 5.385,1.51 5.698,1.708 0.313,0.198 10 false x2 1.917,1.24 2.229,1.438 0.313,0.198 10 false x2 3.917,0.979 4.99,1.177 1.073,0.198 8 false 36 (367, 27) 5.031,1.958 6.5,2.115 1.469,0.156 8 false 36 (367, 27) 0.75,1.24 1.635,1.479 0.885,0.24 8 false 64 (653, 47) 4.615,3 4.896,3.354 0.281,0.354 18 false 7 1.396,1.927 1.552,2.125 0.156,0.198 10 false

Procedure Part Name Code
Z101186

Z101188

Z101187

1 ALIGN FRONT WHEELS FACING STRAIGHT AHEAD - (Click here) - -
2 STEERING COLUMN ASSEMBLY - (Click here) - -
3 INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 45260 (Click here) - -
4 CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 45260 (Click here) - -
5 COLUMN HOLE COVER SILENCER SHEET 45259A - - -
6 STOP LIGHT SWITCH MOUNTING ADJUSTER 84345 - - -
7 LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY 73900 - - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) Non-reusable part

C465085N03
4.292,2.625 5.813,3.635 1.521,1.01 1.521,1.167 1.729,1.167 1.729,1.167 2.052,1.51 false 4.979,3.094 5.302,3.094 false 1.542,0.396 1.865,0.396 false 1.406,3.24 1.729,3.24 false 5.417,1.26 5.74,1.26 false 6.604,0.25 6.792,0.25 false 1.302,1.021 1.583,1.375 0.281,0.354 18 false 8 5.396,2.927 5.677,3.281 0.281,0.354 18 false 9 1.188,0.219 1.698,0.604 0.51,0.385 18 false 10 1.083,3.063 1.594,3.448 0.51,0.385 18 false 11 3.583,2.365 3.896,2.563 0.313,0.198 10 false x3 5.802,1.094 6.229,1.406 0.427,0.313 18 false 12 5.104,0.083 6.896,0.688 1.792,0.604 18 false 13, 14, 15 4.333,2.656 4.708,2.896 0.375,0.24 12 false *B 6.271,0.115 7.01,0.354 0.74,0.24 12 false (*A)

Procedure Part Name Code
Z101186

Z101188

Z101187

8 TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY - (Click here) - -
9 TRANSPONDER KEY COIL 89782 - - -
10 UPPER STEERING COLUMN COVER 45286B - - -
11 LOWER STEERING COLUMN COVER 45287 - - -
12 STEERING WHEEL ASSEMBLY 45100 - - -
13 PERFORM POWER STEERING ECU INITIAL SETTING (TORQUE SENSOR ZERO POINT CALIBRATION AND ASSIST MAP WRITING) - - - (Click here)
14 PERFORM END POSITION INITIAL SETTING - - - (Click here)
15 PERFORM CALIBRATION - - - (Click here)

*A w/ Parking Assist Monitor System *B w/o Smart Entry and Start System
V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf) - -

PROCEDURE

Hide 1.ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide 2.INSTALL STEERING COLUMN ASSEMBLY

Z101186

NOTICE:
·

Make sure that the wire harness is not interfering with the steering column assembly.

·

After the column is installed, check the tilt operation.

·

If a large amount of force is required to operate the tilt mechanism or abnormal noise occurs, loosen the nuts and move the bracket forward or backward until the tilt operation works smoothly.

Tighten the nuts and check the tilt operation again.




Torque:
36 N*m (367 kgf*cm, 27 ft.*lbf)

Hide 45260 3.INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C436959C03
3.594,0.823 4.604,0.781 4.604,0.781 3.604,0.781 true 4.615,0.698 4.813,0.896 0.198,0.198 10 true *a 5.302,0.635 5.521,0.927 0.219,0.292 18 true i 2.854,0.75 3.073,1.042 0.219,0.292 18 true ii
*a Matchmark - -


i.

Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering column assembly.


ii.

Connect the No. 2 steering intermediate shaft assembly to the steering column assembly with the bolt.

Torque:
64 N*m (653 kgf*cm, 47 ft.*lbf)



Hide 45260 4.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

a.
C436958C03
3.656,1.188 4.604,1.167 4.604,1.167 3.677,1.219 true 4.615,1.042 4.813,1.229 0.198,0.188 10 true *a 5.292,0.917 5.531,1.208 0.24,0.292 18 true i 3.01,1.01 3.25,1.302 0.24,0.292 18 true ii
*a Matchmark - -


i.

Align the matchmarks on the No. 2 steering intermediate shaft assembly and steering gear assembly.


ii.

Connect the No. 2 steering intermediate shaft assembly to the steering gear assembly with the bolt.

Torque:
64 N*m (653 kgf*cm, 47 ft.*lbf)



Hide 45259A 5.INSTALL COLUMN HOLE COVER SILENCER SHEET

Hide 8.INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

Z101186

NOTICE:
·

Do not remove/install the spiral cable with sensor sub-assembly with the auxiliary battery connected and the ignition switch ON.

·

Do not rotate the spiral cable with sensor sub-assembly without the steering wheel assembly installed, with the auxiliary battery connected and the ignition switch ON.

·

Ensure that the steering wheel assembly is installed and aligned straight when inspecting the steering sensor.




a.
C465086C01
0.417,0.052 2.073,0.406 1.656,0.354 18 false i, iii 2.979,0.427 3.531,0.781 0.552,0.354 18 false ii 4.115,0.042 4.667,0.396 0.552,0.354 18 false iv
V113147

Install in this Direction - -


i.

Using pliers, expand the clamp.


ii.

While holding the clamp expanded, install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly and engage the claw.


iii.

Return the clamp to its original position.


iv.

Connect each connector.

HINT:

As the illustration shown is an example, the actual details may differ.




Hide 89782 9.INSTALL TRANSPONDER KEY COIL (w/o Smart Entry and Start System)

Hide 45286B 10.INSTALL UPPER STEERING COLUMN COVER

Hide 45287 11.INSTALL LOWER STEERING COLUMN COVER

Hide 13.PERFORM POWER STEERING ECU INITIAL SETTING (TORQUE SENSOR ZERO POINT CALIBRATION AND ASSIST MAP WRITING)