RM38N0EC _52 Drivetrain _119335 GF1A TRANSFER / 4WD / AWD _0524093 TRANSFER CASE FRONT OIL SEAL(for LH Side) A

GF1A TRANSFER / 4WD / AWD  TRANSFER CASE FRONT OIL SEAL(for LH Side)  REPLACEMENT  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during transfer case oil seal removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*1: Also necessary after performing a tire rotation.

*2: It is not necessary to perform this procedure if the tire pressure warning valve and transmitters are installed to the same location.

*3: If the vehicle height has changed due to suspension or tire replacement

*4: When the starter assembly is replaced, "ST relay" must be also replaced.

*5: If transaxle compensation code read from ECM

*6: If transaxle compensation code not read from ECM

Disconnect cable from negative battery terminal Reset back door close position Power Back Door System (Click here)
Replacement of ECM Update ECU security key Vehicle Control History (RoB) are stored (Click here)
Perform Vehicle Identification Number (VIN) or frame number registration DTC is output (Click here)
Code registration Engine start See Service Bulletin for the registration method
·

Transfer transaxle compensation code*5

·

Reset transaxle compensation code*6

·

CVT oil pressure calibration

·

Perform road test to allow ECM to learn


·

Large shift shock

·

Deterioration of fuel efficiency


Initialization:
(Click here)
Registration:
(Click here)
·

Replacement of engine assembly

·

Gas leak from exhaust system is repaired


Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)
Replacement of starter assembly*4 Clear the number of starter operations Stop and Start System (Click here)
Replacement of battery Integrated current value initialization
·

Replacement of continuously variable transaxle assembly

·

Replacement of CVT fluid


Air bleed the oil pump with motor assembly
Replacement of continuously variable transaxle assembly
·

Input transaxle compensation code into ECM

·

CVT oil pressure calibration

·

Perform road test to allow ECM to learn


·

Large shift shock

·

Deterioration of fuel efficiency


for Initialization:
(Click here)
for Registration:
(Click here)
Replacement of CVT fluid ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly (Click here)
Tires
·

Initialization*1*2

·

Tire Position Identification*1*2


Tire Pressure Warning System Refer to Procedures Necessary When Replacing Parts (for Tire Pressure Warning System) table below
(Click here)
Wheel alignment adjustment
·

Perform reset memory

·

Perform "Calibration"


·

DTCs are stored

·

ABS warning light illuminates

·

Slip indicator light illuminates

·

Electronically controlled brake system does not operate correctly


(Click here)
Suspension, tires, etc.*3 Parking assist ECU initialization Panoramic View Monitor System (Click here)
Rear television camera assembly optical axis (Back camera position setting) Parking Assist Monitor System (Click here)

CAUTION:
·
A346363C01
2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a
*a An Object Exceeding Weight Limit of Engine Lifter


The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.


·
A344783

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

·
C313282C01
2.573,0.583 2.906,0.583 false 2.948,0.479 3.26,0.677 0.313,0.198 10 false *a
*a An Object Exceeding Weight Limit of Transmission Jack


The continuously variable transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop.



HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lane Tracing Assist System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more. (Click here)
Pre-collision System
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted (Click here)

Learning completes when vehicle is operated normally
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


PROCEDURE

Hide 36100 2.SECURE TRANSFER ASSEMBLY

a.
C408780

Secure the transfer assembly to the overhaul attachment.


Hide 36111B 3.REMOVE TRANSFER CASE OIL SEAL

a.
C405106C01
0.583,0.75 0.75,0.75 0.75,0.75 1.021,0.438 true 2.083,1.917 2.25,1.917 2.25,1.917 2.406,1.271 true 0.406,0.677 0.719,0.875 0.313,0.198 10 false *1 1.771,1.844 2.229,2.042 0.458,0.198 10 false SST
*1 Transfer Case Oil Seal


Using SST, remove the transfer case oil seal from the transfer case.

SST
09308-00010  

NOTICE:
·

Do not scratch the press-fitting surface of the transfer case oil seal.

·

Wear or damage to the front drive shaft oil seal RH on the transmission side will cause transfer oil leakage.

If it is worn or damaged, replace the front drive shaft oil seal RH.

Click hereDrivetrain>K120 / K120F / K121 / K121F (CVT)>K120F / K121F FRONT DIFFERENTIAL OIL SEAL (for RH Side)>REPLACEMENT




Hide 36111B 4.INSTALL TRANSFER CASE OIL SEAL

a.

Coat the lip of a new transfer case oil seal with MP grease.


b.
C405107C07
1.521,1.25 1.094,0.792 1.094,0.792 1.469,1.5 true 0.76,3.906 0.844,3.906 0.844,3.906 1.385,3.448 true 0.792,0.688 1.167,0.896 0.375,0.208 10 false SST 0.573,3.833 0.885,4.031 0.313,0.198 10 false *1 0.656,3.01 1.115,3.208 0.458,0.198 10 false (A)
*1 Transfer Case Oil Seal


Using SST and a hammer, tap in the transfer case oil seal to the transfer assembly as shown in the illustration.

SST
09608-10010  
09950-70010  (09951-07100)

Drive in Depth (A):

9.5 to 10.5 mm (0.375 to 0.413 in.)


NOTICE:
·

Tap the transfer case oil seal uniformly so that the transfer case oil seal is straight.

·

Do not tap the transfer case oil seal in too far.




Hide 36100 5.REMOVE TRANSFER ASSEMBLY

a.

Remove the transfer assembly from the overhaul attachment.