RM38N0EC _59 Vehicle Exterior _111844 WINDOW / GLASS _0499620 ROOF WINDOW FIX GLASS A

WINDOW / GLASS  ROOF WINDOW FIX GLASS  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during No. 1 roof window glass sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

Auxiliary battery terminal is disconnected/reconnected Reset back door close position Power Back Door System (Click here)
·

Roof sunshade ECU (Sliding roof drive gear assembly)*

·

Roof sunshade housing assembly*


Initialize panoramic fixed moonroof with one-touch frosted glass control system
·

Roof sunshade linked function

·

Electric roof sunshade jam protection function

·

Single touch auto function


(Click here)

CAUTION:
B401522

Be sure to read Precaution thoroughly before servicing.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM>PRECAUTION


NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

Make sure to use Toyota Genuine Windshield Glass Adhesive (No High Modulus Type) or an equivalent no high modulus adhesive to install the roof window glass.

·

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive to retouch it.



HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Lane Tracing Assist System Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. (Click here)
Pre-collision System

Learning completes when vehicle is operated normally
Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link

*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.

Auxiliary battery terminal is disconnected/reconnected Reset back door close position Power Back Door System (Click here)
·

Roof sunshade ECU (Sliding roof drive gear assembly)*

·

Roof sunshade housing assembly*


Initialize panoramic fixed moonroof with one-touch frosted glass control system
·

Roof sunshade linked function

·

Electric roof sunshade jam protection function

·

Single touch auto function


(Click here)

CAUTION:
B401522

Be sure to read Precaution thoroughly before servicing.

Click hereVehicle Interior>SUPPLEMENTAL RESTRAINT SYSTEMS>AIRBAG SYSTEM>PRECAUTION


NOTICE:
·

After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY

·

Make sure to use Toyota Genuine Windshield Glass Adhesive (No High Modulus Type) or an equivalent no high modulus adhesive to install the roof window glass.

·

Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or an equivalent high modulus adhesive to retouch it.



HINT:
·

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Lane Tracing Assist System Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. (Click here)
Pre-collision System
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted (Click here)

Learning completes when vehicle is operated normally
Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -

·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 75554A 3.REMOVE REAR ROOF DRIP SIDE FINISH MOULDING LH (for Long Type Panoramic Fixed Moon Roof)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>ROOF DRIP SIDE FINISH MOULDING>REMOVAL

Hide 75553A 4.REMOVE REAR ROOF DRIP SIDE FINISH MOULDING RH (for Long Type Panoramic Fixed Moon Roof)

HINT:

Use the same procedure as for the LH side.


Hide 75554A 5.REMOVE REAR ROOF DRIP SIDE FINISH MOULDING LH (for Short Type Panoramic Fixed Moon Roof)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>ROOF DRIP SIDE FINISH MOULDING>REMOVAL

Hide 75553A 6.REMOVE REAR ROOF DRIP SIDE FINISH MOULDING RH (for Short Type Panoramic Fixed Moon Roof)

HINT:

Use the same procedure as for the LH side.


Hide 63215G 7.REMOVE FRONT MOON ROOF MOULDING

NOTICE:
w/ One-touch Frosted Glass Control System:

As the wire harness (flat wire harness) for the No. 1 roof window glass sub-assembly passes through the glass, urethane and body at the rear left of the vehicle, be careful not to damage the wire harness when reusing the No. 1 roof window glass sub-assembly.

B628654C01
0.25,0.167 0.75,0.5 0.5,0.333 12 false *A 4,0.167 4.417,0.5 0.417,0.333 12 false *B
*A for Long Type Panoramic Fixed Moon Roof *B for Short Type Panoramic Fixed Moon Roof



a.

Apply protective tape to the area around the installation position of the No. 1 roof window glass sub-assembly on the vehicle body to prevent it from being scratched.

B628655C01
0.417,0.167 0.917,0.417 0.5,0.25 12 false *A 3.917,0.167 4.417,0.417 0.5,0.25 12 false *B
*A for Long Type Panoramic Fixed Moon Roof *B for Short Type Panoramic Fixed Moon Roof
V100155

Protective Tape - -



b.

w/ One-touch Frosted Glass Control System:

i.

Disconnect the connector.

B628656C01
0.167,0.25 0.75,0.583 0.583,0.333 12 false *A 3.667,0.25 4.167,0.5 0.5,0.25 12 false *B
*A for Long Type Panoramic Fixed Moon Roof *B for Short Type Panoramic Fixed Moon Roof




c.

for Long Type Panoramic Fixed Moon Roof:

i.

Using a knife, cut off the front moon roof moulding as shown in the illustration.

B588730C01
2.5,4.26 2.844,4.01 true 2.406,4.427 2.5,4.656 true 1.573,4.271 1.458,4.583 true 6.292,1.156 6.083,1.385 true 6.302,2.646 6.094,2.875 true 5.198,4.063 5.365,4.323 true 1,2.406 1.156,2.604 0.156,0.198 10 true A 1.385,2.125 1.542,2.323 0.156,0.198 10 true A 2.26,1.406 2.417,1.604 0.156,0.198 10 true B 1.719,1.135 1.875,1.333 0.156,0.198 10 true B 2.781,1.5 2.938,1.698 0.156,0.198 10 true C 3.625,1.25 3.781,1.448 0.156,0.198 10 true C 3.448,1.552 3.604,1.75 0.156,0.198 10 true D 3.958,1.729 4.115,1.927 0.156,0.198 10 true D 1.26,3.5 1.833,3.74 0.573,0.24 10 true A-A 4.802,0.635 5.375,0.875 0.573,0.24 10 false B-B 4.813,2.125 5.385,2.365 0.573,0.24 10 false C-C 4.823,3.594 5.396,3.833 0.573,0.24 10 false D-D 2.177,3.875 2.49,4.073 0.313,0.198 10 false *a 5.865,3.906 6.177,4.104 0.313,0.198 10 false *a 5.781,2.406 6.094,2.604 0.313,0.198 10 false *a 5.75,1.01 6.063,1.208 0.313,0.198 10 false *a 2.885,3.896 3.198,4.094 0.313,0.198 10 false *1 2.521,4.677 2.833,4.875 0.313,0.198 10 false *2 1.323,4.625 1.635,4.823 0.313,0.198 10 false *3 6.333,1.01 6.646,1.208 0.313,0.198 10 false *3 6.344,2.51 6.656,2.708 0.313,0.198 10 false *3 5,3.938 5.313,4.135 0.313,0.198 10 false *3
*1 Windshield Glass *2 Windshield Outside Moulding
*3 No. 1 Roof Window Glass Sub-assembly - -
*a Cut - -


NOTICE:

Be careful not to damage the No. 1 roof window glass sub-assembly, windshield outside moulding and vehicle body.




d.

for Short Type Panoramic Fixed Moon Roof:

i.

Using a knife, cut off the front moon roof moulding as shown in the illustration.

B628657C01
1.5,4.125 1.781,3.792 true 2.542,3.75 2.76,3.563 true 2.417,3.927 2.635,4 true 5.427,3.813 5.115,3.531 true 6.104,2.302 6.375,2.094 true 6.01,0.875 6.281,0.667 true 2.813,3.458 3.125,3.615 0.313,0.156 10 false *1 2.677,3.927 2.99,4.083 0.313,0.156 10 false *2 1.313,4.094 1.625,4.25 0.313,0.156 10 false *3 2.219,3.406 2.531,3.563 0.313,0.156 10 false *a 5.885,3.417 6.198,3.573 0.313,0.156 10 false *a 5.802,1.917 6.115,2.073 0.313,0.156 10 false *a 5.729,0.469 6.042,0.625 0.313,0.156 10 false *a 4.927,3.438 5.24,3.594 0.313,0.156 10 false *3 6.427,1.99 6.74,2.146 0.313,0.156 10 false *3 6.323,0.583 6.635,0.74 0.313,0.156 10 false *3 1.094,1.969 1.25,2.167 0.156,0.198 10 true A 1.542,1.688 1.698,1.885 0.156,0.198 10 true A 2.271,0.885 2.427,1.083 0.156,0.198 10 true B 1.75,0.646 1.906,0.844 0.156,0.198 10 true B 2.635,1.146 2.792,1.344 0.156,0.198 10 true C 3.479,0.854 3.635,1.052 0.156,0.198 10 true C 3.354,1.198 3.51,1.396 0.156,0.198 10 true D 3.927,1.417 4.083,1.615 0.156,0.198 10 true D 1.167,3.083 1.5,3.333 0.333,0.25 10 false A-A 4.75,0.167 5.167,0.417 0.417,0.25 10 false B-B 4.75,1.583 5.167,1.833 0.417,0.25 10 false C-C 4.75,3.083 5.167,3.333 0.417,0.25 10 false D-D
*1 Windshield Glass *2 Windshield Outside Moulding
*3 No. 1 Roof Window Glass Sub-assembly - -
*a Cut - -


NOTICE:

Be careful not to damage the No. 1 roof window glass sub-assembly, windshield outside moulding and vehicle body.




Hide 63201G 8.REMOVE NO. 1 ROOF WINDOW GLASS SUB-ASSEMBLY

NOTICE:
w/ One-touch Frosted Glass Control System:
·

As the wire harness (flat wire harness) for the No. 1 roof window glass sub-assembly passes through the glass, urethane and body at the rear left of the vehicle, be careful not to damage the wire harness when reusing the No. 1 roof window glass sub-assembly.

B628654C01
0.25,0.167 0.75,0.5 0.5,0.333 12 false *A 4,0.167 4.417,0.5 0.417,0.333 12 false *B
*A for Long Type Panoramic Fixed Moon Roof *B for Short Type Panoramic Fixed Moon Roof


·

To prevent water ingress or a malfunction, do not touch or damage the seal material application surface around the wire harness (flat wire harness).



NOTICE:
·

To prevent the No. 1 roof window glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass using suction cups from outside of the vehicle.

·

Depending on the condition or location to be cut, use a windshield knife or piano wire.



a.
B588731C01
0.677,0.854 0.865,0.979 true 1.042,1.156 0.979,1.323 true 0.438,0.771 0.75,0.927 0.313,0.156 10 false *1 0.792,1.313 1.104,1.469 0.313,0.156 10 false *2
*1 Windshield Glass
*2 Windshield Outside Moulding
V100155

Protective Tape


Pull back the windshield outside moulding and secure it with tape as shown in the illustration.

NOTICE:

Be careful not to damage the windshield outside moulding.


HINT:
·

Use wide tape to ensure strong enough adhesion.

·

Use non-residue tape.

·

If necessary, clean the windshield outside moulding before securing it with tape.




b.

Apply soapy water to the area around the adhesive.


c.
B588733C01
2.656,0.563 2.896,0.417 2.896,0.417 2.833,0.667 true 0.688,1.271 1.208,0.927 true 0.563,1.26 0.875,1.458 0.313,0.198 10 false *a 2.917,0.333 3.229,0.531 0.313,0.198 10 false *b
*a Windshield Knife
*b Aligned with No. 1 Roof Window Glass Sub-assembly
V100135

Pull


Using a windshield knife, insert a windshield knife into the adhesive between the No. 1 roof window glass sub-assembly and vehicle body.

HINT:

Insert the windshield knife in an area where the gap between No. 1 roof window glass sub-assembly and vehicle body is large.



d.

While keeping the windshield knife perpendicular to the outer surface of the No. 1 roof window glass sub-assembly, cut the adhesive by pulling the windshield knife around the No. 1 roof window glass sub-assembly.

NOTICE:
·

When separating the No. 1 roof window glass sub-assembly, take care not to damage the paint or interior and exterior ornaments.

·

When cutting the adhesive, take care not to damage the harness on the No. 1 roof window glass sub-assembly.

·

Do not pry the No. 1 roof window glass sub-assembly with the windshield knife.




e.

Using piano wire, pass a piano wire between the vehicle body and No. 1 roof window glass sub-assembly from the interior.

B628658C01
1.135,1.958 1.771,1.396 1.771,1.396 1.125,0.885 true 4.688,1.958 5.125,1.427 5.125,1.427 4.677,0.885 true 0.167,0.083 0.583,0.333 0.417,0.25 12 false *A 3.75,0.083 4.167,0.333 0.417,0.25 12 false *B 1.833,1.333 2.104,1.583 0.271,0.25 10 true *a 5.167,1.333 5.438,1.583 0.271,0.25 10 true *a
*A for Long Type Panoramic Fixed Moon Roof *B for Short Type Panoramic Fixed Moon Roof
*a Piano Wire - -



f.

Tie both wire ends to wooden blocks or similar objects that can serve as handles.


g.

Cut off the adhesive by pulling the piano wire as shown in the illustration.

NOTICE:
·

When separating the No. 1 roof window glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

·

When cutting the adhesive, take care not to damage the harness on the No. 1 roof window glass sub-assembly.




h.
B588732C01
1.323,0.854 0.74,0.385 0.74,0.385 2.094,0.625 true 0.521,0.271 0.833,0.469 0.313,0.198 10 false *a
*a Suction Cup


Using suction cups, remove the No. 1 roof window glass sub-assembly.

NOTICE:
·

Be careful not to drop the No. 1 roof window glass sub-assembly.

·

Leave as much adhesive on the vehicle body as possible when removing the No. 1 roof window glass sub-assembly.




Hide 63227L 9.REMOVE ROOF WINDOW LOWER CLIP

a.

When reusing the No. 1 roof window glass sub-assembly:

i.

Apply adhesive tape to the area around the installation position of the roof window lower clip on the No. 1 roof window glass sub-assembly.

B628659C01
0.094,0.094 0.469,0.333 0.375,0.24 12 false *A 0.104,0.385 0.479,0.625 0.375,0.24 12 false *B 4.385,0.365 4.76,0.604 0.375,0.24 12 false *C
*A Back Side *B for Long Type Panoramic Fixed Moon Roof
*C for Short Type Panoramic Fixed Moon Roof - -
V100155

Adhesive Tape - -



ii.

Using a scraper, remove the roof window lower clip.

NOTICE:
·

Be careful not to damage the No. 1 roof window glass sub-assembly.

·

Be sure to replace the roof window lower clip.





Hide 63228N 10.REMOVE ROOF WINDOW SIDE CLIP

HINT:

Use the same procedure as for the roof window lower clip.