RM38N0EC _51 Engine / Hybrid System _111793 M20C-FKS, M20D-FKS FUEL _0504182 FUEL PUMP(for High Pressure) A

M20C-FKS, M20D-FKS FUEL  FUEL PUMP(for High Pressure)  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Reset back door close position Power Back Door System (Click here)
·

Replacement of fuel pump assembly

·

Replacement of throttle body with motor assembly

·

Cleaning the deposits from the throttle body with motor assembly

·

Replacement of EGR valve assembly

·

Gas leak from exhaust system is repaired


Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

CAUTION:
·
A360563

Never perform work on fuel system components near any possible ignition sources.

·

Vaporized fuel could ignite, resulting in a serious accident.

·
A360564

Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.

·

Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

·
A357489

To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.



NOTICE:
·

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION



HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lane Tracing Assist System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more. (Click here)
Pre-collision System
Stop and Start System Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted (Click here)

Items for which learning is completed by operating the vehicle normally
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


PROCEDURE

Hide 1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY


Hide 23910A 7.DISCONNECT FUEL TUBE SUB-ASSEMBLY

a.

Hide 23801P 8.REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

a.
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Disconnect the ignition coil assembly connector.


b.
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Using an 8 mm socket wrench, remove the bolt.


c.

Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.


d.
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Loosen the 2 bolts of the fuel pump assembly.


e.

Remove the No. 1 fuel pipe sub-assembly from the fuel delivery pipe and fuel pump assembly.


Hide 23100X 9.REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY

NOTICE:

When replacing the fuel pump assembly, it is necessary to replace the No. 1 fuel pipe sub-assembly with a new one.


a.
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Disconnect the fuel pump assembly connector.


b.
A537703

Remove the 2 bolts, fuel pump assembly and fuel pump flange from the cylinder head cover sub-assembly.


c.
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Remove the O-ring from the fuel pump assembly.


d.
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Remove the fuel pump lifter assembly from the fuel pump lifter guide.


e.
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Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly.