RM38N0EC _51 Engine / Hybrid System _111792 M20C-FKS, M20D-FKS INTAKE / EXHAUST _0503717 INTAKE MANIFOLD A

M20C-FKS, M20D-FKS INTAKE / EXHAUST INTAKE MANIFOLD REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during intake manifold removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Replacement of throttle body with motor assembly · Cleaning the deposits from the throttle body with motor assembly · Gas leak from exhaust system is repaired	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(202111,202303,_51,_111785,_0504416,RM100000001ZIBM,202303,999999,_51,_111785,_0504416,RM1000000029BFF,)

NOTICE:: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202111,999999,_V1,_111779,_0504973,RM100000001ZKRM,

PROCEDURE

Hide Display 22030 1.REMOVE THROTTLE BODY WITH MOTOR ASSEMBLY

Click hereEngine / Hybrid System>A25D-FXS, A25F-FXS (ENGINE CONTROL)>THROTTLE BODY>REMOVAL202111,999999,_51,_111794,_0503252,RM100000001ZDZB,

Hide Display 25601 2.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Click hereEngine / Hybrid System>A25D-FXS, A25F-FXS (EMISSION CONTROL)>EGR VALVE>REMOVAL202203,202303,_51,_111797,_0503658,RM1000000022MY8_01_0023,202303,999999,_51,_111797,_0503658,RM100000002AUNR_01_0023,

Hide Display 82121 3.DISCONNECT ENGINE WIRE

a.

A477476

Disconnect the 2 connectors.

b.

Remove the 2 bolts.

c.

Disengage the 2 wire harness clamps and disconnect the engine wire.

d.

A477477

Remove the bolt.

e.

Disengage the wire harness clamp and disconnect the engine wire.

Hide Display 16279 4.SEPARATE NO. 3 WATER BY-PASS PIPE

a.

A503132

Slide the clip and disconnect the No. 5 water by-pass hose from the No. 3 water by-pass pipe.

b.

A503133

Using an 8 mm socket wrench, remove the bolt.

Hide Display 17138B 5.REMOVE INTAKE MANIFOLD STAY

a.

A477480N01

2.042,1.458 2.198,1.635 0.156,0.177 10 true B 1.583,1.552 1.708,1.719 0.125,0.167 10 true A

Using an 8 mm socket wrench, remove the bolt (A).

b.

Remove the bolt (B).

c.

Disengage the guide and remove the intake manifold stay.

Hide Display 23827D 6.DISCONNECT NO. 2 FUEL VAPOR FEED HOSE

a.

A477481

Disconnect the No. 2 fuel vapor feed hose.

Hide Display 17111 7.REMOVE INTAKE MANIFOLD

a.

A511995

w/o Stud Bolt:

i.

Remove the 5 bolts and intake manifold from the cylinder head sub-assembly.

b.

A433670

w/ Stud Bolt:

i.

Remove the 3 bolts and 2 nuts.

ii.

A511996

Using an E8 "TORX" socket wrench, remove the 2 stud bolts and separate the intake manifold from the cylinder head sub-assembly.

Hide Display 17177 8.REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET

a.

A477485

Remove the No. 1 intake manifold to head gasket from the intake manifold.