RM38N0EC _51 Engine / Hybrid System _111790 M20C-FKS, M20D-FKS EMISSION CONTROL _0503705 EGR VALVE A

M20C-FKS, M20D-FKS EMISSION CONTROL  EGR VALVE  REMOVAL  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during EGR valve assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure Necessary Procedure Effect/Inoperative Function when Necessary Procedure not Performed Link
Battery terminal is disconnected/reconnected Reset back door close position Power Back Door System (Click here)
·

Replacement of EGR valve assembly

·

Gas leak from exhaust system is repaired


Inspection after repair
·

Poor idle, etc.

·

Engine start function, etc.


(Click here)

NOTICE:
·

After the ignition switch is turned off, the radio and display receiver assembly recordsvarious types of memory and settings. As a result, after turning the ignition switch off,make sure to wait at least 1 minutes before disconnecting the cable from the negative(-) auxiliary battery terminal.

·

When the cable is disconnected from the negative (-) auxiliary battery terminal and thesecurity lock setting has been enabled, multi-display operations will be disabled uponnext startup unless the password is entered. Be sure to check the security lock settingbefore disconnecting the cable from the negative (-) auxiliary battery terminal.

·

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION



HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Lane Tracing Assist System Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more. (Click here)
Pre-collision System
Stop and Start System Idle the engine for approximately 5 to 60minutes or drive the vehicle until stop andstart control is permitted (Click here)

Learning completes when vehicle is operated normally
Effect/Inoperative Function when Necessary Procedure not Performed Necessary Procedure Link
Power Door Lock Control System
·

Back door opener


Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. (Click here)
Air Conditioning System After the ignition switch is turned to ON, the servo motor standard position is recognized. -


PROCEDURE

Hide 25601 2.REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

a.
A433451

Disconnect the EGR valve assembly connector.


b.
A427802

Using an 8 mm socket wrench, remove the 4 bolts and No. 1 EGR pipe sub-assembly from the intake manifold and EGR valve assembly.


c.
A427803

Remove the EGR valve adapter gasket from the No. 1 EGR pipe sub-assembly.


d.
A427804

Remove the EGR inlet gasket from the intake manifold.


Hide 25620 3.REMOVE EGR VALVE ASSEMBLY

a.
A433449C01
1.5,0.146 1.646,0.146 1.646,0.146 1.76,0.302 true 1.26,1.448 1.563,1.448 true 1.323,0.063 1.552,0.25 0.229,0.188 10 true *1 1.083,1.365 1.292,1.552 0.208,0.188 10 true *2
*1 No. 4 Water By-pass Hose
*2 No. 8 Water By-pass Hose


Slide the clip and remove the No. 4 water by-pass hose from the EGR valve assembly.


b.

Slide the clip and disconnect the No. 8 water by-pass hose from the EGR valve assembly.


c.
A478647

Using an 8 mm socket wrench, remove the 2 bolts and EGR valve assembly.