RM38N0EC _59 Vehicle Exterior _111844 WINDOW / GLASS _0499618 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Windshield glass*	Adjust forward recognition camera	· Dynamic Radar Cruise Control System · Front Camera System · Lane Tracing Assist System · Pre-collision System · Automatic High Beam System	One Time Recognition: (202303,999999,_95,_111850,_0502177,RM10000000292S8,) Sequential Recognition: (202303,999999,_95,_111850,_0502177,RM10000000292S9,) Driving Adjustment: (202303,999999,_95,_111850,_0502177,RM10000000292SB,)

NOTICE:: When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, front camera system, lane tracing assist system, pre-collision system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

Hide Display 85292B 1.REMOVE FRONT WIPER ARM HEAD CAP

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202111,999999,_59,_111846,_0500789,RM100000001Z3WV_01_0009,

Hide Display 2.REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202111,999999,_59,_111846,_0500789,RM100000001Z3WV_01_0011,

Hide Display 3.REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202111,999999,_59,_111846,_0500789,RM100000001Z3WV_01_0010,

Hide Display 53867H 4.REMOVE FRONT FENDER TO COWL SIDE SEAL LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202111,999999,_59,_111846,_0500789,RM100000001Z3WV_01_0036,

Hide Display 53866J 5.REMOVE FRONT FENDER TO COWL SIDE SEAL RH

HINT:: Use the same procedure as for the LH side.

Hide Display 55708 6.REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202111,999999,_59,_111846,_0500789,RM100000001Z3WV_01_0038,

Hide Display 75536D 7.REMOVE WINDSHIELD OUTSIDE LOWER MOULDING LH

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>WINDSHIELD OUTSIDE MOULDING>REMOVAL202303,999999,_59,_111849,_0500105,RM100000002AYNR_01_0118,

Hide Display 75535F 8.REMOVE WINDSHIELD OUTSIDE LOWER MOULDING RH

HINT:: Use the same procedure as for the LH side.

Hide Display 8646C 9.REMOVE FORWARD RECOGNITION CAMERA

Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA>REMOVAL202303,999999,_95,_111850,_0502177,RM10000000292O2,

Hide Display 89941 10.REMOVE RAIN SENSOR (w/ Rain Sensor)

Click hereVehicle Exterior>WIPER / WASHER>RAIN SENSOR>REMOVAL202111,999999,_59,_111846,_0500799,RM100000001Z3XW,

Hide Display 87810 11.REMOVE INNER REAR VIEW MIRROR ASSEMBLY

except Digital Inner Mirror: Click hereVehicle Interior>MIRROR (INT)>INNER REAR VIEW MIRROR>REMOVAL202203,999999,_58,_111836,_0499906,RM10000000221YX,

for Digital Inner Mirror: Click hereVehicle Interior>MIRROR (INT)>DIGITAL INNER MIRROR>REMOVAL202111,999999,_58,_111836,_0499907,RM100000001Z0NP,

Hide Display 62312B 12.DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Disconnect the front door opening trim weatherstrip LH.

Hide Display 62212 13.REMOVE FRONT PILLAR GARNISH LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0009,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0009,

Hide Display 62311B 14.DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:: Use the same procedure as for the LH side.

Hide Display 62211 15.REMOVE FRONT PILLAR GARNISH RH

HINT:: Use the same procedure as for the LH side.

Hide Display 81260A 16.REMOVE MAP LIGHT ASSEMBLY

Click hereVehicle Interior>LIGHTING (INT)>PERSONAL LIGHT>REMOVAL202111,999999,_58,_111833,_0499873,RM100000001Z0I2,

Hide Display 74318 17.REMOVE VISOR BRACKET COVER LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0070,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0070,

Hide Display 74320 18.REMOVE VISOR ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0045,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0045,

Hide Display 74317 19.REMOVE VISOR BRACKET COVER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 74310 20.REMOVE VISOR ASSEMBLY RH

HINT:: Use the same procedure as for the LH side.

Hide Display 74348C 21.REMOVE VISOR HOLDER LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0047,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0047,

Hide Display 74348B 22.REMOVE VISOR HOLDER RH

HINT:: Use the same procedure as for the LH side.

Hide Display 74610A 23.REMOVE ASSIST GRIP SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0256,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0256,

Hide Display 24.SEPARATE ROOF HEADLINING ASSEMBLY

Disconnect the connector.

Slightly lower the front section of the roof headlining assembly so that the windshield glass sub-assembly can be removed.

NOTICE:: Do not damage the roof headlining assembly or vehicle interior.

HINT:: It is not necessary to completely remove the roof headlining assembly.

Hide Display 25.REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

0,0 0,0 false

Protective Tape

Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

1.021,0.51 0.771,0.229 true 2.25,0.271 2.031,0.438 true 2.49,0.792 2.208,0.792 true 0.583,0.125 0.896,0.281 0.313,0.156 10 false *1 2.542,0.698 2.854,0.854 0.313,0.156 10 false *2 2.271,0.135 2.583,0.292 0.313,0.156 10 false *a

*1	Windshield Glass Sub-assembly
*2	Windshield Outside Moulding
*a	Cut

Using a knife, cut off the windshield outside moulding as shown in the illustration.

0.552,1.604 0.854,1.323 0.854,1.323 1.052,1.406 true 0.729,1.438 0.948,1.531 true 0.385,1.677 0.646,1.927 0.26,0.25 10 true *a

Matchmark

Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:: Matchmarks are not necessary if the windshield glass sub-assembly is not going to be reused.

When using a windshield knife:

Apply soapy water to the area around the adhesive.

ii.

2.656,0.563 2.896,0.417 2.896,0.417 2.833,0.667 true 0.688,1.271 1.208,0.927 true 0.563,1.26 0.875,1.458 0.313,0.198 10 false *a 2.917,0.333 3.229,0.531 0.313,0.198 10 false *b

*a	Windshield Knife
*b	Aligned with Windshield Glass Sub-assembly
	Pull

Insert a windshield knife into the adhesive between the windshield glass sub-assembly and vehicle body.

iii.

While keeping the windshield knife perpendicular to the outer surface of the windshield glass sub-assembly, cut the adhesive by pulling the windshield knife around the windshield glass sub-assembly.

NOTICE:: ·

Do not pry the windshield glass sub-assembly with the windshield knife.

·

Do not use a windshield knife to cut the adhesive on the lower side of the windshield glass sub-assembly.

·

When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

HINT:: Insert the windshield knife in an area where the gap between windshield glass sub-assembly and vehicle body is large.

When using piano wire:

2.385,0.448 1.74,0.844 1.74,0.844 1.042,0.427 true 1.188,1.99 1.521,1.99 false 1.625,0.885 1.896,1.104 0.271,0.219 10 true *1 1.552,1.885 1.813,2.073 0.26,0.188 10 true *a

*1	Windshield Glass Stopper
*a	Piano Wire

Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

ii.

Tie both wire ends to wooden blocks or similar objects that can serve as handles.

iii.

Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

NOTICE:: ·

When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

·

To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.

Disengage the windshield glass stoppers.

1.979,1.333 2.49,1.333 true 5.208,1.333 5.208,1.417 5.208,1.417 6.042,1.417 true 5.5,1.333 5.5,1.417 true 5.333,1.25 5.333,1.417 true 5.042,0.927 5.365,1.146 true 0.333,0.167 0.677,0.417 0.344,0.25 12 false *A 3.75,0.167 4.229,0.469 0.479,0.302 12 false *B 2.542,1.25 2.854,1.406 0.313,0.156 10 false *1 4.833,0.823 5.146,0.979 0.313,0.156 10 false *2 6.094,1.313 6.406,1.469 0.313,0.156 10 false *1

*A	for 1-piece Type	*B	for 2-piece Type
*1	No. 1 Windshield Glass Stopper	*2	No. 2 Windshield Glass Stopper

NOTICE:: ·

The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.

·

To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

HINT:: Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

1.885,1.344 1.073,1.688 1.073,1.688 1.229,0.958 true 0.958,1.729 1.208,1.958 0.25,0.229 10 true *a

*a	Suction Cup

Using suction cups, remove the windshield glass sub-assembly.

NOTICE:: ·

Be careful not to drop the windshield glass sub-assembly.

·

Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

Hide Display 75533E 26.REMOVE WINDSHIELD OUTSIDE MOULDING

When reusing the windshield glass:

0.073,0.073 0.469,0.375 0.396,0.302 12 false *A

Back Side

Using a scraper, remove the windshield outside moulding.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the windshield outside moulding with a new one.

Hide Display 56153C 27.REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:: Perform the following procedure only when replacement of the front window inner center moulding is necessary.

1.573,2.417 1.573,2.333 1.573,2.333 1.99,2.333 false 1.906,2.417 1.906,2.333 false 0.073,0.073 0.573,0.469 0.5,0.396 12 false *A 2.031,2.271 2.344,2.427 0.313,0.156 10 false *a

*A	Back Side
*a	Matchmark

Place matchmarks on the windshield glass at the locations indicated in the illustration.

Using a scraper, remove the front window inner center moulding.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the front window inner center moulding with a new one.

Hide Display 56117A 28.REMOVE WINDOW GLASS ADHESIVE DAM

When reusing the windshield glass:

0.094,0.083 0.479,0.365 0.385,0.281 12 false *A

Back Side

Using a scraper, remove the window glass adhesive dam.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the window glass adhesive dam with a new one.

Hide Display 29.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

When reusing the windshield glass:

0.073,0.063 0.469,0.427 0.396,0.365 12 false *A

Back Side

Using a scraper, remove the 2 No. 1 windshield glass stoppers.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the 1-piece type No. 1 windshield glass stoppers with new 2-piece type No. 1 and No. 2 windshield glass stoppers.

Hide Display 56116C 30.REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

When reusing the windshield glass:

0.073,0.073 0.469,0.438 0.396,0.365 12 false *A

Back Side

Using a scraper, remove the 2 No. 2 windshield glass stoppers.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 2 windshield glass stoppers with new ones.

Hide Display 56115A 31.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Remove the 2 No. 1 windshield glass stoppers from the vehicle body.

NOTICE:: Be sure to replace the No. 1 windshield glass stoppers with new ones.

Hide Display 56111 32.CLEAN WINDSHIELD GLASS

When reusing the windshield glass:

Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

NOTICE:: Be careful not to damage the windshield glass.

ii.

Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:: ·

Do not touch the windshield glass surface after cleaning it.

·

Even if using a new windshield glass, clean it with a non-residue solvent.

Hide Display 33.CLEAN VEHICLE BODY

Clean and shape the contact surface of the vehicle body.

0.365,0.844 0.833,1.125 false 0.198,0.74 0.51,0.896 0.313,0.156 10 false *a 1.917,1.25 2.229,1.406 0.313,0.156 10 false a

*a	Vehicle Body
	Adhesive

Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:

Area	Dimension
a	1.0 mm (0.0394 in.) or more

NOTICE:: Be careful not to damage the vehicle body.

HINT:: Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:: Even if all of the adhesive has been removed, clean the vehicle body.