RM38N0EC _54 Brake _111814 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0503031 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for Gasoline Model) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for Gasoline Model)  C00409E  Brake Pedal Switch "A" Stuck On  C00409F  Brake Pedal Switch "A" Stuck Off  


DESCRIPTION

Refer to DTC C004013.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model)>C004013

DTC No. Detection Item DTC Detection Condition Trouble Area DTC Output from Priority
C00409E Brake Pedal Switch "A" Stuck On Either of the following is detected:
·

With the stop light switch off, the brake pedal load sensing switch on, and the master cylinder pressure less than 0.7 MPa (7.13 kgf/cm2, 101 psi), the vehicle acceleration rate is more than -0.8 m/s2 for 10 seconds or more. (Only when the engine is running and booster malfunctions are not detected.)

·

Condition which the brake pedal load sensing switch remains on while the vehicle speed increases from 0 km/h (0 mph) to 30 km/h (19 mph) occurs 5 times in succession.


·

Brake pedal load sensing switch (brake pedal support assembly)

·

Wire harness and connector

·

Skid control ECU (brake actuator assembly)


Brake/EPB B
C00409F Brake Pedal Switch "A" Stuck Off Either of the following is detected:
·

With the stop light switch on, the brake pedal load sensing switch off, and the master cylinder pressure more than 6 MPa (61.2 kgf/ cm2, 870 psi), the vehicle acceleration rate is less than -4 m/s2 for 1 second or more.

·

With the stop light switch on, the brake pedal load sensing switch off, and the master cylinder pressure more than 6 MPa (61.2 kgf/ cm2, 870 psi), the vehicle speed is 0 km/h (0 mph) for 5 seconds or more.


·

Brake pedal load sensing switch (brake pedal support assembly)

·

Wire harness and connector

·

Skid control ECU (brake actuator assembly)


Brake/EPB B

PROCEDURE

1.CHECK DTC
a.

Check if the same DTC is output.

Chassis > Brake/EPB > Trouble Codes
50001 435
HINT:

When P057111, P057112, and/or P057113 is output together with C00409E and/or C00409F, inspect and repair the trouble areas indicated by P057111, P057112, and/or P057113 first.


Result:
Result Proceed to
C00409E and P057111 are output A
C00409E and P057112 are output B
C00409E and P057113 are output C
C00409F and P057111 are output D
C00409F and P057112 are output E
C00409F and P057113 are output F
Only C00409E or C00409F is output G




A

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

B

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

C

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

D

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

E

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

F

REPAIR CIRCUITS INDICATED BY OUTPUT DTCS

G

2.READ VALUE USING GTS (STOP LIGHT SW AND BRAKE PEDAL LOAD SENSING SW)
2.READ VALUE USING GTS (STOP LIGHT SW AND BRAKE PEDAL LOAD SENSING SW)
a.

Check that the stop light switch display and brake pedal load sensing switch (brake pedal support assembly) display observed on the GTS change according to brake pedal operation.

Chassis > Brake/EPB > Data List
Tester Display Measurement Item Range Normal Condition Diagnostic Note
Stop Light SW Stop light switch assembly (STP terminal input) OFF / ON OFF: Brake pedal released
ON: Brake pedal depressed
HINT:

The brake pedal state is determined using the voltage at terminal STP


Brake Pedal Load Sensing SW Brake pedal load sensing switch (brake pedal support assembly) OFF / ON OFF: Brake pedal load sensing switch (brake pedal support assembly) OFF
ON: Brake pedal load sensing switch (brake pedal support assembly) ON
-
Chassis > Brake/EPB > Data List
Tester Display
Stop Light SW
Brake Pedal Load Sensing SW
50003 435 59,61
OK:

The GTS displays ON or OFF according to brake pedal operation.



b.

Slowly depress the brake pedal, and check when the stop light switch and brake pedal load sensing switch (brake pedal support assembly) turn on.

OK:

First the stop light switch turns on, and then the brake pedal load sensing switch (brake pedal support assembly) turns on.



Result:
Result Proceed to
OK A
NG (Turning on of the brake pedal load sensing switch (brake pedal support assembly) is not confirmed.) B
NG (The brake pedal load sensing switch (brake pedal support assembly) turns on first.) C



A

3.CLEAR DTC

B

5.INSPECT BRAKE PEDAL SUPPORT ASSEMBLY

C

7.CHECK BRAKE PEDAL AND STOP LIGHT SWITCH ASSEMBLY INSTALLATION
3.CLEAR DTC

Pre-procedure1

a.

None


Procedure1

b.

Clear the DTCs.

Chassis > Brake/EPB > Clear DTCs
50002 435
Result:
Proceed to
NEXT



Post-procedure1

c.

Turn the ignition switch to off.



NEXT

4.RECONFIRM DTC
4.RECONFIRM DTC

Pre-procedure1

a.

Based on the Freeze Frame Data and interview with the customer, attempt to reproduce the conditions when the malfunction occurred.


Procedure1

b.

Check if the same DTC is output.

Chassis > Brake/EPB > Trouble Codes
50001 435
Result:
Result Proceed to
C00409E and C00409F are not output A
C00409E and C00409F are output B



Post-procedure1

c.

None



A

B

6.CHECK HARNESS AND CONNECTOR (BRAKE ACTUATOR ASSEMBLY - BRAKE PEDAL SUPPORT ASSEMBLY)

Procedure1

a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



Pre-procedure1

b.

Disconnect the A84 brake pedal load sensing switch (brake pedal support assembly) connector.


c.

Disconnect the A40 skid control ECU (brake actuator assembly) connector.


Procedure2

d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



Procedure3

e.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition

Click Location & Routing(A40,A84)Location & Routing

Click Connector(A40)Engine Compartment>Engine Room Main Wire / Transmission Wire>Brake Actuator Assembly

Click Connector(A84)Instrument Panel>Engine Room Main Wire>Brake Pedal Support Assembly

A40-10 (FSW+) - A84-2 Always Below 1 Ω
A40-10 (FSW+) or A84-2 - Body ground Always 10 kΩ or higher
A84-1 - Body ground 1 minute or more after disconnecting the cable from the negative (-) battery terminal Below 1 Ω


Result:
Proceed to
OK
NG



Post-procedure1

f.

None



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.CHECK BRAKE PEDAL AND STOP LIGHT SWITCH ASSEMBLY INSTALLATION

Pre-procedure1

a.

Turn the ignition switch off.


Procedure1

b.

Check the brake pedal height and stop light switch assembly installation are normal.

HINT:

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE PEDAL (for Gasoline Model)>ADJUSTMENT


OK:

The brake pedal height and stop light switch assembly installation are normal.


Result:
Proceed to
OK
NG



Post-procedure1

c.

None



OK

NG