RM38N0EC _54 Brake _111815 BRAKE SYSTEM (OTHER) _0500817 BRAKE PEDAL(for Gasoline Model) N

BRAKE SYSTEM (OTHER) BRAKE PEDAL(for Gasoline Model) ADJUSTMENT

PROCEDURE

Hide Display 1.INSPECT AND ADJUST BRAKE PEDAL HEIGHT

Remove the front door scuff plate LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202111,202203,_58,_111843,_0501311,RM100000001Z5HB_02_0001,202203,202303,_58,_111843,_0501311,RM1000000022FCC_02_0001,202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0001,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0001,

Remove the cowl side trim sub-assembly LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202111,202203,_58,_111843,_0501311,RM100000001Z5HB_02_0003,202203,202303,_58,_111843,_0501311,RM1000000022FCC_02_0003,202303,202406,_58,_111843,_0501311,RM100000002AMS0_02_0003,202406,999999,_58,_111843,_0501311,RM100000002MT6G_02_0003,

Remove the accelerator pedal pad.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACCELERATOR PEDAL>REMOVAL202111,999999,_51,_111785,_0503272,RM100000001ZEA4_01_0016,

Remove the accelerator pedal assembly.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACCELERATOR PEDAL>REMOVAL202111,999999,_51,_111785,_0503272,RM100000001ZEA4_01_0017,

Check the brake pedal height.

HINT:: Inspect and adjust the brake pedal height with the floor carpet and front floor mat folded back.

Measure the shortest distance between the brake pedal pad surface and floor panel as shown in the illustration.

2.5,0.708 2.917,0.708 true 1.917,1.833 1.917,1.5 true 6.229,1.063 6.396,0.729 6.396,0.729 6.729,0.729 true 3.104,2.354 2.583,2.198 true 5.781,2.146 5.667,1.74 5.667,1.74 5.333,1.74 true 1.031,0.969 1.229,1.188 0.198,0.219 10 true *d 2.948,0.615 3.146,0.833 0.198,0.219 10 true *c 2.677,1.594 2.875,1.813 0.198,0.219 10 true *a 1.833,1.865 2.052,2.073 0.219,0.208 10 true *1 6.76,0.646 6.979,0.854 0.219,0.208 10 true *1 6.146,1.708 6.344,1.927 0.198,0.219 10 true *a 3.135,2.271 3.333,2.49 0.198,0.219 10 true *b 5.146,1.656 5.313,1.854 0.167,0.198 10 true *b

*1	Brake Pedal Pad	-	-
*a	Brake Pedal Height	*b	Measuring Plane of Floor Panel
*c	Ruler	*d	36 mm (1.42 in.)

Brake Pedal Height from Floor Panel:: 155.6 to 171.6 mm (6.13 to 6.76 in.)

HINT:: If the brake pedal height is not as specified, inspect and adjust the push rod length according to the procedure below.

Adjust the push rod length.

1.333,3.375 1.604,3.375 1.604,3.375 1.698,3.906 true 1.469,1.469 1.469,0.469 1.469,0.469 1.885,0.469 true 2.208,1.781 2.646,1.781 false 2.656,1.677 2.917,2.052 0.26,0.375 10 false *1 1.938,0.385 2.26,0.656 0.323,0.271 10 false *2 2.021,3.5 2.333,3.656 0.313,0.156 10 false *a 1.156,3.302 1.51,3.635 0.354,0.333 10 false *b

*1	Stop Light Switch Assembly
*2	Lock Nut
*a	Brake Pedal Height
*b	Measuring Plane of Floor Panel

Remove the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>REMOVAL202111,999999,_59,_111834,_0499900,RM100000001Z0MK,

ii.

Loosen the lock nut.

iii.

Adjust the brake pedal height by turning the push rod.

Brake Pedal Height from Floor Panel:: 155.6 to 171.6 mm (6.13 to 6.76 in.)

iv.

Tighten the lock nut.

Torque:: 26 N*m (265 kgf*cm, 19 ft.*lbf)

Install the stop light switch assembly.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION202111,999999,_59,_111834,_0499900,RM100000001Z0MM,

Install the accelerator pedal assembly.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACCELERATOR PEDAL>INSTALLATION202111,999999,_51,_111785,_0503272,RM100000001ZEA5_01_0019,

Install the accelerator pedal pad.

Click hereEngine / Hybrid System>M20C-FKS, M20D-FKS (ENGINE CONTROL)>ACCELERATOR PEDAL>INSTALLATION202111,999999,_51,_111785,_0503272,RM100000001ZEA5_01_0020,

Install the cowl side trim sub-assembly LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202111,202203,_58,_111843,_0501311,RM100000001Z5HC_02_0045,202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0045,

Install the front door scuff plate LH.

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION202111,202203,_58,_111843,_0501311,RM100000001Z5HC_02_0047,202203,999999,_58,_111843,_0501311,RM1000000022LYM_02_0047,

Hide Display 2.INSPECT BRAKE PEDAL FREE PLAY

Stop the engine and firmly depress the brake pedal several times until no vacuum is left in the brake booster.

2.167,1.563 2.469,1.781 0.302,0.219 10 false *a

*a	Brake Pedal Free Play

Depress the brake pedal until a slight resistance is felt. Measure the distance as shown in the illustration.

Brake Pedal Free Play:: 1.0 to 6.0 mm (0.0394 to 0.236 in.)

HINT:: ·

If the brake pedal free play is not as specified, check the stop light switch clearance.

Click hereVehicle Exterior>LIGHTING (EXT)>STOP LIGHT SWITCH>INSTALLATION202111,999999,_59,_111834,_0499900,RM100000001Z0MM,

·

If the brake pedal free play is as specified, proceed to the Inspect Brake Pedal Reserve Distance procedure.

Hide Display 3.INSPECT BRAKE PEDAL RESERVE DISTANCE

With the engine running, depress the brake pedal and measure the brake pedal reserve distance as shown in the illustration.

1.156,1.115 1.656,1.115 true 6.01,0.917 6.344,0.5 6.344,0.5 6.677,0.5 true 2.615,1.927 2.615,1.51 true 4.667,1.646 5.01,1.5 false 2.458,0.792 2.677,0.458 2.677,0.458 3.01,0.458 true 0.979,1.021 1.156,1.219 0.177,0.198 10 true *1 6.708,0.406 6.885,0.604 0.177,0.198 10 true *1 5.531,1.5 5.75,1.698 0.219,0.198 10 true *a 2.708,1.198 2.927,1.396 0.219,0.198 10 true *a 2.552,1.938 2.771,2.135 0.219,0.198 10 true *b 4.51,1.573 4.729,1.771 0.219,0.198 10 true *b 3.042,0.365 3.26,0.563 0.219,0.198 10 true *c

*1	Brake Pedal Pad	-	-
*a	Brake Pedal Reserve Distance	*b	Measuring Plane of Floor Panel
*c	Ruler	-	-

Brake Pedal Reserve Distance from Floor Panel at 300 N (31 kgf, 67.4 lbf):: 129 mm (5.08 in.) or more