RM38N0EC _54 Brake _111814 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0500728 BRAKE ACTUATOR(for Gasoline Model) A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS BRAKE ACTUATOR(for Gasoline Model) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake actuator assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Battery terminal is disconnected/reconnected	Reset back door close position	Power Back Door System	(202111,999999,_59,_111831,_0505274,RM100000001ZMEG,)
Replacement of brake actuator assembly	Update ECU security key	Vehicle Control History (RoB) are stored	(202111,999999,_V1,_111780,_0504977,RM100000001ZKRX,)
	Perform "Calibration"	· DTCs are stored · ABS warning light illuminates · Slip indicator light illuminates · Electronically controlled brake system does not operate correctly	(202203,999999,_54,_111814,_0500728,RM1000000022HI0,)
	Operate the electric parking brake switch	Electric Parking Brake System	(202111,999999,_54,_111818,_0501134,RM100000001Z523,)

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the systems is used.

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Lane Tracing Assist System	Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 seconds or more.	(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Pre-collision System		(202111,999999,_95,_111850,_0502173,RM100000001Z92I,)
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(202406,999999,_51,_111803,_0509671,RM100000002KOGF,)

Items for which learning is completed by operating the vehicle normally
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Power Door Lock Control System · Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.	(202111,999999,_58,_111830,_0505351,RM100000001ZMT3,)
Air Conditioning System	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202406,999999,_V1,_111780,_0504976,RM100000002MNUD,

Hide Display 2.DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

Click hereGeneral>MAINTENANCE>M20C-FKS, M20D-FKS BATTERY>REMOVAL202406,999999,_V1,_112220,_0503321,RM100000002MSAX,

Hide Display 3.REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202111,999999,_59,_111846,_0500789,RM100000001Z3WV,

Hide Display 55752 4.REMOVE COWL VENTILATOR SPLASH SHIELD

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202406,202409,_53,_111810,_0503291,RM100000002MQ03_01_0054,202409,999999,_53,_111810,_0503291,RM100000002OMHL_01_0054,

Hide Display 55704B 5.REMOVE COWL VENTILATOR PANEL SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202406,202409,_53,_111810,_0503291,RM100000002MQ03_01_0058,202409,999999,_53,_111810,_0503291,RM100000002OMHL_01_0058,

Hide Display 6.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 82111 7.REMOVE ENGINE ROOM MAIN WIRE

0,0 0,0 false

	Release the lock lever
	Disconnect the connector

Release the lock lever and disconnect the connector from the brake actuator assembly.

NOTICE:: Be careful not to allow any brake fluid to enter the connector.

Hide Display 8.DISCONNECT BRAKE LINE

1.958,1.01 2.469,0.688 true 1.698,1.26 1.708,1.594 true 1.667,0.833 0.948,0.188 0.948,0.188 0.698,0.188 true 1.188,1.448 1.417,1.073 true 1.031,0.771 1.531,0.917 true 1.844,0.75 2.313,0.271 true 2.49,0.573 2.688,0.76 0.198,0.188 10 true *a 1.625,1.625 1.833,1.813 0.208,0.188 10 true *b 1.01,1.458 1.208,1.635 0.198,0.177 10 true *c 0.813,0.667 1.01,0.854 0.198,0.188 10 true *d 0.49,0.104 0.688,0.281 0.198,0.177 10 true *e 2.354,0.156 2.552,0.333 0.198,0.177 10 true *f

*a	From 1st Chamber of Brake Master Cylinder Sub-assembly
*b	From 2nd Chamber of Brake Master Cylinder Sub-assembly
*c	To Front Disc Brake Cylinder Assembly RH
*d	To Rear Disc Brake Cylinder Assembly LH
*e	To Rear Disc Brake Cylinder Assembly RH
*f	To Front Disc Brake Cylinder Assembly LH

Use tags or make a memo to identify the places to reconnect the brake lines.

Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

NOTICE:: ·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

Remove the 2 bolts to separate the brake lines.

Hide Display 9.REMOVE BRAKE ACTUATOR WITH BRACKET

Remove the 2 bolts, nut and brake actuator with bracket.

NOTICE:: ·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

·

Be careful not to allow any brake fluid to enter the connector.

·

Hold the brake actuator with bracket by the brake actuator bracket assembly.

HINT:: Remove the brake actuator with bracket while avoiding the brake lines.

Hide Display 44510 10.REMOVE BRAKE ACTUATOR ASSEMBLY

Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.

NOTICE:: Do not hold the brake actuator assembly by the connector.

Hide Display 44521A 11.REMOVE NO. 1 BRAKE ACTUATOR CASE COLLAR

HINT:: Perform this procedure only when replacement of the No. 1 brake actuator case collars is necessary.

Remove the 3 nuts and upper brake actuator bracket.

Remove the 3 No. 1 brake actuator case collars from the brake actuator bracket cushion.

Hide Display 44547B 12.REMOVE BRAKE ACTUATOR BRACKET CUSHION

HINT:: Perform this procedure only when replacement of the brake actuator bracket cushions is necessary.

Remove the 3 brake actuator bracket cushions from the lower brake actuator bracket.