RM36D0EC _52 Drivetrain _083068 GF2A TRANSFER / 4WD / AWD _0415171 TRANSFER CASE REAR OIL SEAL A

GF2A TRANSFER / 4WD / AWD  TRANSFER CASE REAR OIL SEAL  REPLACEMENT  


CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear transfer case oil seal removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure Necessary Procedure Effect/Inoperative when not Performed Link
Continuously variable transaxle assembly Air bleed oil pump with motor assembly Stop and start system (Click here)
·

Input transaxle compensation code into ECM

·

Perform reset memory

·

Deceleration sensor zero point calibration

·

CVT oil pressure calibration

·

Perform road test to allow ECM to learn


·

Large shift shock

·

Deterioration of fuel efficiency


for Initialization:
(Click here)
for Registration:
(Click here)
CVT fluid ATF thermal degradation estimate reset The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly (Click here)
Air bleed oil pump with motor assembly Stop and start system (Click here)
Front electro magnetic control clutch sub-assembly (transfer assembly) Disconnect system function check Dynamic torque vectoring AWD system (Click here)
Front wheel alignment adjustment
·

Perform reset memory

·

Perform acceleration sensor zero point calibration and store system information memorization


·

VSC is disabled or malfunctions

·

DTCs are output

·

Slip indicator light illuminates

·

ABS warning light illuminates


(Click here)
Suspension, tires, etc. Parking assist ECU initialization Panoramic view monitor system (Click here)

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

·

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link
Stop and start system Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes). (Click here)
Lane tracing assist system Drive the vehicle straight ahead at 15 km/h (10 mph) or more for 1 second or more. (Click here)
Pre-collision system

·

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link

*: w/ Power back door system

Power back door function* Fully close the back door by hand.
HINT:

Initialization is not necessary if the above procedures are performed while the back door is closed.


(Click here)
Power door lock control system If the back door is locked and therefore cannot be opened, it is necessary to unlock the back door using the door control switch, electrical key transmitter sub-assembly switch. (Click here)
Air conditioning system After the ignition switch is turned to ON, the servo motor standard position is recognized. -



CAUTION:
·
A346363C01
2.219,0.813 2.646,0.813 false 2.698,0.729 3.01,0.927 0.313,0.198 10 false *a
*a An Object Exceeding Weight Limit of Engine Lifter


The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop or the engine assembly with transaxle may fall off the engine lifter.


·
A344783

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

·
C313282C01
2.573,0.583 2.906,0.583 false 2.948,0.479 3.26,0.677 0.313,0.198 10 false *a
*a An Object Exceeding Weight Limit of Transmission Jack


The automatic transaxle assembly is very heavy. Be sure to follow the procedure described in the repair manual, or the transmission jack may suddenly drop.



PROCEDURE

Hide 36111X 7.REMOVE NO. 2 TRANSFER CASE OIL SEAL

a.
C407511C01
1.896,1.052 2.417,0.5 2.417,0.5 2.667,0.5 false 1.625,2.031 1.917,1.917 1.917,1.917 2.083,1.917 true 2.792,0.438 3.25,0.667 0.458,0.229 10 false SST 2.146,1.865 2.49,2.073 0.344,0.208 10 false *1
*1 No. 2 Transfer Case Oil Seal


Using SST, remove the No. 2 transfer case oil seal from the transfer case.

SST
09308-00010  

NOTICE:

Do not damage the No. 2 transfer case oil seal press-fit surface.



b.
C420577

Remove the spacer.


c.
C420578C01
2.073,1.208 2.583,0.917 2.583,0.917 2.75,0.917 true 2.167,3.25 2.417,2.833 2.417,2.833 2.583,2.833 true 2.667,2.76 3.063,3.083 0.396,0.323 10 false SST 2.854,0.844 3.25,1.167 0.396,0.323 10 false *1
*1 Rear Drive Pinion Bearing (Inner Race)


Using SST, remove the rear drive pinion bearing (inner race).

SST
09556-40010  


d.
C420579

Remove the transfer pinion bearing spacer.


e.

Using SST, remove the rear drive pinion bearing (outer race).

SST
09950-40011  (09951-04010, 09952-04010, 09953-04010, 09954-04010, 09957-04010)
09506-42030  
09955-04160  

C420580C01
5.865,1.323 6.167,1 6.167,1 6.333,1 true 1.771,1.802 2.188,1.802 true 5.823,0.615 6.083,0.5 6.083,0.5 6.25,0.5 true 6.417,0.938 6.729,1.094 0.313,0.156 10 false *1 3.323,0.417 3.635,0.573 0.313,0.156 10 false *a 3.302,1.635 3.615,1.792 0.313,0.156 10 false *b 2.271,1.729 2.854,1.979 0.583,0.25 10 false SST 6.333,0.417 6.917,0.667 0.583,0.25 10 false SST
*1 Rear Drive Pinion Bearing (Outer Race) - -
*a Turn *b Hold



Hide 36111X 8.INSTALL NO. 2 TRANSFER CASE OIL SEAL

a.
C420581C01
2.188,1.677 2.604,1.677 true 1.844,3.313 2.26,3.313 true 2.365,3.24 2.948,3.656 0.583,0.417 10 false SST 2.677,1.604 3.042,1.823 0.365,0.219 10 false *1
*1 Rear Drive Pinion Bearing (Outer Race)


Using SST and a press, install the rear drive pinion bearing (outer race).

SST
09506-42020  


b.
C420579

Install a new transfer pinion bearing spacer.


c.

Temporarily install the output shaft companion flange.


d.
C420582C01
1.792,1.729 1.792,2.354 1.792,2.354 2.375,2.354 true 2.167,1.854 2.167,2.354 true 2.927,0.656 3.24,0.813 0.313,0.156 10 false *a 2.729,1.75 3.042,1.906 0.313,0.156 10 false *b 2.458,2.281 2.771,2.51 0.313,0.229 10 false SST
*a Turn
*b Hold


Using SST, install the rear drive pinion bearing (inner race).

SST
09950-30012  (09951-03010, 09953-03010, 09954-03010, 09955-03030)
09956-03090  


e.
C420576C01
1.802,1.729 1.802,2.333 1.802,2.333 2.469,2.333 true 2.125,1.833 2.125,2.333 true 2.521,1 2.833,1.156 0.313,0.156 10 false *a 0.854,0.51 1.167,0.667 0.313,0.156 10 false *b 2.542,2.271 2.958,2.604 0.417,0.333 10 false SST
*a Turn
*b Hold


Using SST, remove the output shaft companion flange.

SST
09950-30012  (09951-03010, 09953-03010, 09954-03010, 09955-03030)
09956-03090  


f.
C420577

install the spacer.


g.

Apply a small amount of MP grease to the lip of a new No.2 transfer case oil seal.


h.
C407512C01
1.823,2.875 2.25,2.833 2.25,2.833 1.729,2.708 true 1.219,0.917 1.5,0.917 true 1.865,3.073 2.25,2.833 true 2.323,2.75 2.844,3.01 0.521,0.26 10 false SST 0.229,0.75 0.552,0.969 0.323,0.219 10 false (A) 1.604,0.823 1.917,0.979 0.313,0.156 10 false *1
*1 No. 2 Transfer Case Oil Seal


Using SST, install a new No. 2 transfer case oil seal to the transfer case.

SST
09554-42010  
09950-60021  (09951-01030)
09950-70010  (09951-07100)

Drive in depth (A):

3.9 to 4.9 mm (0.154 to 0.193 in.)


NOTICE:

Do not damage the No. 2 transfer case oil seal press-fit surface.


HINT:
C418050N02
0.677,1.021 0.885,1.229 0.208,0.208 10 false A

Press using the A surface.