RM3660EC _59 Vehicle Exterior _080745 WINDOW / GLASS _0392470 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-collision system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

Hide Display 1.INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Hide Display 2.INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Using a brush or sponge, coat the installation area of 2 new No. 2 windshield glass stoppers with glass primer.

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

1.208,0.698 1.563,0.542 false 1.552,0.958 2.458,0.594 2.458,0.594 2.125,1.052 false 1.833,1.021 2.406,0.625 false 0.063,0.073 0.417,0.271 0.354,0.198 12 false *A 2.5,0.49 2.813,0.646 0.313,0.156 10 false *a 1.604,0.479 1.917,0.635 0.313,0.156 10 false *b 0.885,0.75 1.01,0.927 0.125,0.177 10 true a

*A	Back Side
*a	Ceramic Notch
*b	Windshield Glass Edge Side

Install the 2 new No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

Standard Dimension:

Area	Dimension
a	13.6 to 14.6 mm (0.535 to 0.575 in.)

HINT:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Hide Display 3.INSTALL WINDSHIELD OUTSIDE MOULDING

Using a brush or sponge, coat the installation area of a new windshield outside moulding with glass primer.

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the new windshield outside moulding to the windshield glass as shown in the illustration.

2.979,2.26 3.365,2.323 false 0.542,2.323 0.917,2.281 false 0.073,0.073 0.531,0.406 0.458,0.333 12 false *A 1.625,0.094 1.781,0.292 0.156,0.198 10 false A 1.615,0.51 1.771,0.708 0.156,0.198 10 true A 4.865,0.813 5.479,1.208 0.615,0.396 10 false A-A 5.813,0.844 6.427,1.24 0.615,0.396 10 false a 2.802,2.156 3.417,2.552 0.615,0.396 10 false *a 0.948,2.188 1.563,2.583 0.615,0.396 10 false *a

*A	Back Side	-	-
*a	Edge Of Curved Surface	-	-

Standard Dimension:

Area	Dimension
a	6.5 mm (0.256 in.)

Hide Display 56117A 4.INSTALL WINDOW GLASS ADHESIVE DAM

3.094,0.802 2.427,0.427 false 1.531,1.729 1.688,1.927 0.156,0.198 10 false a 2.26,0.344 2.573,0.542 0.313,0.198 10 false *a

Cut

Cut a new window glass adhesive dam so that it is the appropriate size as shown in the illustration.

Standard Dimension:

Area	Dimension
a	129.6 to 130.0 cm (4.25 to 4.26 ft.)

Using a brush or sponge, coat the installation area of the new window glass adhesive dam with glass primer.

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the window glass adhesive dam to the windshield glass as shown in the illustration.

1.052,3.052 1.406,2.792 false 3.667,3.063 3.302,2.792 false 5.833,2.302 5.365,1.813 false 0.073,0.073 0.479,0.354 0.406,0.281 12 false *A 0.854,2.979 1.167,3.135 0.313,0.156 10 false *a 5.865,2.25 6.177,2.406 0.313,0.156 10 false *b 3.698,3.01 4.01,3.167 0.313,0.156 10 false *a 2.625,1.76 2.781,1.958 0.156,0.198 10 false A 2.615,2.115 2.771,2.313 0.156,0.198 10 false A 4.729,1.156 5.594,1.5 0.865,0.344 10 false A-A

*A	Back Side	-	-
*a	Ceramic Notch	*b	Window Glass Adhesive Dam Positioning Center

Hide Display 56153C 5.INSTALL FRONT WINDOW INNER CENTER MOULDING

HINT:: Perform the following procedure only when replacement of a front window inner center moulding is necessary.

0.594,1.781 0.75,1.979 0.156,0.198 10 false A 0.427,2.177 0.583,2.375 0.156,0.198 10 false A 1.24,2.906 1.708,3.24 0.469,0.333 10 false A-A 1.552,3.167 1.708,3.365 0.156,0.198 10 false a 0.073,0.073 0.479,0.573 0.406,0.5 12 false *A

*A	Back Side
	Glass Primer

Using a brush or sponge, coat the installation area of a new front window inner center moulding with glass primer.

Standard Dimension:

Area	Dimension
a	17.5 to 20.5 mm (0.689 to 0.807 in.)

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Install the new front window inner center moulding to the windshield glass as shown in the illustration.

2.24,2.521 2.24,2.427 2.24,2.427 2.74,2.427 false 2.438,2.521 2.438,2.427 false 0.573,3.094 0.74,2.927 false 4.115,3.094 3.948,2.927 false 0.073,0.073 0.479,0.406 0.406,0.333 12 false *A 2.771,2.344 3.083,2.5 0.313,0.156 10 false *a 0.427,3.083 0.74,3.24 0.313,0.156 10 false *b 4.073,3.094 4.385,3.25 0.313,0.156 10 false *b 5.531,2.375 5.844,2.531 0.313,0.156 10 false a 5.052,0.917 5.531,1.156 0.479,0.24 10 false A-A 1.646,1.75 2.125,1.99 0.479,0.24 10 false A 1.615,2.146 2.094,2.385 0.479,0.24 10 false A

*A	Back Side	-	-
*a	Matchmark	*b	Edge Of Curved Surface

Standard Dimension:

Area	Dimension
a	0.6 mm (0.0236 in.)

NOTICE:: Do not damage the front window inner center moulding.

Remove the matchmarks.

Hide Display 6.INSTALL WINDSHIELD GLASS SUB-ASSEMBLY

1.323,1.75 1.323,1.01 1.323,1.01 1.625,1.01 true 1.333,1.302 1.625,1.302 true 1.24,1.75 1.427,1.927 0.188,0.177 10 true *a

Matchmark

Position the windshield glass sub-assembly.

Using suction cups, place the windshield glass sub-assembly in the correct position.

ii.

Check that the whole contact surface of the windshield glass sub-assembly rim is perfectly even.

iii.

Align the matchmarks on the windshield glass sub-assembly and vehicle body.

NOTICE:: Check that the windshield glass stoppers are engaged to the vehicle body correctly.

iv.

Remove the windshield glass sub-assembly.

Using a brush, coat the installation surface on the vehicle body with body primer.

NOTICE:: ·

Do not coat the adhesive with body primer.

·

Do not apply too much body primer.

·

Allow the body primer to dry for 3 minutes or more.

·

Throw away any leftover body primer.

HINT:: If an area other than specified is coated by accident, wipe off the body primer with a clean piece of cloth before it dries.

Using a brush or sponge, coat the adhesive application area with glass primer.

3,1.417 3.469,1.417 false 3.031,1.583 3.5,1.583 false 0.073,0.073 0.417,0.354 0.344,0.281 12 false *A 3.49,1.333 3.802,1.49 0.313,0.156 10 false *a 3.521,1.5 3.833,1.656 0.313,0.156 10 false *b 2.229,0.51 2.385,0.708 0.156,0.198 10 false B 2.24,0.802 2.396,1 0.156,0.198 10 true B 2.76,0.396 2.917,0.594 0.156,0.198 10 false A 2.802,0.74 2.958,0.906 0.156,0.167 10 true A 2.708,0.927 2.865,1.125 0.156,0.198 10 false C 3,0.844 3.156,1.042 0.156,0.198 10 false C 3.094,1.698 3.25,1.896 0.156,0.198 10 false D 3.146,1.979 3.302,2.177 0.156,0.198 10 false D 0.302,2.531 0.76,2.729 0.458,0.198 10 false A-A 2.323,2.521 2.781,2.719 0.458,0.198 10 false B-B 4.844,0.667 5.302,0.865 0.458,0.198 10 false C-C 4.24,2.49 4.698,2.688 0.458,0.198 10 false D-D 2.792,2.583 2.948,2.781 0.156,0.198 10 false a 5.271,2.49 5.427,2.688 0.156,0.198 10 false c 5.615,0.573 5.771,0.771 0.156,0.198 10 false b

*A	Back Side	-	-
*a	Adhesive Application Area	*b	Ceramic Notch
	Glass Primer	-	-

Standard Dimension:

Area	Dimension
a	8.1 mm (0.319 in.) or more
b	8.1 mm (0.319 in.) or more
c	19.0 mm (0.748 in.)

NOTICE:: ·

Do not apply too much glass primer.

·

Allow the glass primer to dry for 3 minutes or more.

·

Throw away any leftover glass primer.

HINT:: ·

Apply glass primer to the ceramic notches.

·

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

Apply adhesive to the windshield glass sub-assembly.

Adhesive:: Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

1.198,0.438 1.385,0.5 false 0.5,0.625 0.656,0.823 0.156,0.198 10 false a 1.344,1.365 1.5,1.563 0.156,0.198 10 false a 1.115,0.885 1.271,1.083 0.156,0.198 10 false b 0.76,1 0.917,1.198 0.156,0.198 10 false b 1.406,0.438 1.646,0.615 0.24,0.177 10 false *a

Nozzle

Cut off the tip of the cartridge nozzle as shown in the illustration.

Standard Dimension:

Area	Dimension
a	12.0 to 15.0 mm (0.472 to 0.591 in.)
b	8.0 to 11.0 mm (0.315 to 0.433 in.)

ii.

Load the sealer gun with the cartridge.

iii.

Apply adhesive to the windshield glass sub-assembly as shown in the illustration.

3,1.406 3.427,1.406 false 3.031,1.594 3.458,1.594 false 2.76,0.438 2.917,0.635 0.156,0.198 10 false A 2.219,0.5 2.375,0.698 0.156,0.198 10 false B 2.708,0.917 2.865,1.115 0.156,0.198 10 false C 3.021,0.844 3.177,1.042 0.156,0.198 10 false C 3.115,1.708 3.271,1.906 0.156,0.198 10 false D 3.146,1.99 3.302,2.188 0.156,0.198 10 false D 2.792,0.75 2.906,0.896 0.115,0.146 10 true A 2.229,0.813 2.344,0.958 0.115,0.146 10 true B 0.365,2.51 0.823,2.708 0.458,0.198 10 false A-A 2.333,2.521 2.792,2.719 0.458,0.198 10 false B-B 4.833,0.438 5.292,0.635 0.458,0.198 10 false C-C 4.24,2.198 4.698,2.396 0.458,0.198 10 false D-D 1.292,3.531 1.448,3.729 0.156,0.198 10 false a 3.042,3.542 3.198,3.74 0.156,0.198 10 false b 5.24,2.323 5.396,2.521 0.156,0.198 10 false d 5.906,3.521 6.063,3.719 0.156,0.198 10 false e 5.917,1.573 6.073,1.771 0.156,0.198 10 false c 0.073,0.073 0.448,0.313 0.375,0.24 12 false *A 3.448,1.292 3.76,1.49 0.313,0.198 10 false *a 3.479,1.51 3.792,1.708 0.313,0.198 10 false *b

*A	Back Side	-	-
*a	Adhesive Positioning Center	*b	Ceramic Notch
	Adhesive	-	-

Standard Dimension:

Area	Dimension
a	9.5 mm (0.374 in.)
b	9.5 mm (0.374 in.)
c	9.5 mm (0.374 in.)
d	8.0 to 11.0 mm (0.315 to 0.433 in.)
e	30.0 mm (1.181 in.)

HINT:: Apply adhesive to the ceramic notches.

1.323,1.75 1.323,1.01 1.323,1.01 1.625,1.01 true 1.333,1.302 1.625,1.302 true 1.24,1.75 1.427,1.927 0.188,0.177 10 true *a

Matchmark

Install the windshield glass sub-assembly.

Using suction cups, position the windshield glass sub-assembly so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:: ·

Check that the windshield glass stoppers are engaged to the vehicle body correctly.

·

Check the clearance between the vehicle body and windshield glass sub-assembly.

ii.

Lightly press the outer surface of the windshield glass sub-assembly to ensure that the windshield glass sub-assembly is securely fit to the vehicle body.

HINT:: Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

iii.

Using a scraper, remove any excess or protruding adhesive.

iv.

Hold the windshield glass sub-assembly using protective tape until the applied adhesive becomes hard.

HINT:: Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

When replacing the windshield glass sub-assembly or front window inner center moulding with a new one: