RM3660EC _59 Vehicle Exterior _080745 WINDOW / GLASS _0392470 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during windshield glass sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Windshield glass*	Adjust forward recognition camera	· Front Camera System · Automatic High Beam System	One Time Recognition:(202304,999999,_95,_139716,_0584196,RM1000000029F5M,) Driving Adjustment:(202304,999999,_95,_139716,_0584196,RM1000000029F5O,)

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model)
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*: Even when not replacing the part, it is necessary to perform the specified necessary procedures after installation.
Windshield glass	except NR Series Engine Adjust forward recognition camera*	· Front Camera System · Automatic High Beam System	One Time Recognition:(202304,999999,_95,_139716,_0584196,RM1000000029F5M,) Driving Adjustment:(202304,999999,_95,_139716,_0584196,RM1000000029F5O,)
Windshield glass	for NR Series Engine Adjust forward recognition camera	· Dynamic Radar Cruise Control System · Lane Control System · Front Radar Sensor System · Pre-collision System · Automatic High Beam System	(202304,999999,_95,_139716,_0584840,RM1000000029I36,)for One Time Recognition or (202304,999999,_95,_139716,_0584840,RM1000000029I37,)for Sequential Recognition

CAUTION / NOTICE / HINT

NOTICE:: After the ignition switch is turned off, there may be a waiting time before disconnecting the negative (-) auxiliary battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

for HV Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

for Gasoline Model:

Items for which learning is completed by driving the vehicle
Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

NOTICE:: When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane departure alert system, pre-collision system, forward recognition camera system or automatic high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

Hide Display 85292B 1.REMOVE FRONT WIPER ARM HEAD CAP

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202307,999999,_59,_080767,_0392873,RM100000002CL7Q_01_0009,

Hide Display 2.REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202307,999999,_59,_080767,_0392873,RM100000002CL7Q_01_0011,

Hide Display 3.REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202307,999999,_59,_080767,_0392873,RM100000002CL7Q_01_0010,

Hide Display 55754F 4.REMOVE COWL WATER EXTRACT SHIELD LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202307,999999,_59,_080767,_0392873,RM100000002CL7Q_01_0044,

Hide Display 55753D 5.REMOVE COWL WATER EXTRACT SHIELD RH

HINT:: Use the same procedure as for the LH side.

Hide Display 55708 6.REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202307,999999,_59,_080767,_0392873,RM100000002CL7Q_01_0042,

Hide Display 87810 7.REMOVE INNER REAR VIEW MIRROR ASSEMBLY

Click hereVehicle Interior>MIRROR (INT)>INNER REAR VIEW MIRROR (w/o EC Mirror)>REMOVAL202304,999999,_58,_080730,_0392914,RM100000002B2IE,

Hide Display 8646C 8.REMOVE FORWARD RECOGNITION CAMERA (w/ Pre-collision System)

for NR Series Engine: Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA (for NR Series Engine)>REMOVAL202304,999999,_95,_139716,_0584840,RM1000000029I33,

except NR Series Engine: Click hereADAS / AD>ADVANCED DRIVER ASSISTANCE SYSTEM>FRONT CAMERA (except NR Series Engine)>REMOVAL202304,999999,_95,_139716,_0584196,RM1000000029F5J,

Hide Display 89941 9.REMOVE RAIN SENSOR (w/ Rain Sensor)

Click hereVehicle Exterior>WIPER / WASHER>RAIN SENSOR>REMOVAL202104,999999,_59,_080767,_0472990,RM100000001VZL4,

Hide Display 10.REMOVE ROOF HEADLINING ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>REMOVAL202307,999999,_58,_080744,_0394267,RM100000002D1GZ,

Hide Display 11.REMOVE WINDSHIELD GLASS SUB-ASSEMBLY

0,0 0,0 false

Protective Tape

Apply protective tape to the area around the installation position of the windshield glass sub-assembly on the vehicle body to prevent it from being scratched.

2.052,0.656 2.51,0.875 true 1.854,0.917 2.302,1.344 false 1.188,0.125 1.49,0.375 false 1.021,0.031 1.333,0.188 0.313,0.156 10 false *1 2.542,0.802 2.854,0.958 0.313,0.156 10 false *2 2.333,1.302 2.646,1.458 0.313,0.156 10 false *a

*1	Windshield Glass
*2	Windshield Outside Moulding
*a	Cut

Using a knife, cut off the windshield outside moulding as shown in the illustration.

1.323,1.75 1.323,1.01 1.323,1.01 1.625,1.01 true 1.333,1.302 1.625,1.302 true 1.24,1.75 1.427,1.927 0.188,0.177 10 true *a

Matchmark

Place matchmarks on the windshield glass sub-assembly and vehicle body at the locations indicated in the illustration.

HINT:: Matchmarks are not necessary if the windshield glass is not going to be reused.

When using a windshield knife:

Apply soapy water to the area around the adhesive.

ii.

0.635,3.979 1.094,3.458 true 2.604,3.021 2.948,2.813 2.948,2.813 2.74,3.094 true 0.469,3.906 0.781,4.063 0.313,0.156 10 false *a 2.99,2.75 3.302,2.906 0.313,0.156 10 false *b

*a	Windshield Knife
*b	Aligned with Windshield Glass Sub-assembly
	Pull

Insert a windshield knife into the adhesive between the windshield glass sub-assembly and vehicle body.

iii.

While keeping the windshield knife perpendicular to the outer surface of the windshield glass sub-assembly, cut the adhesive by pulling the windshield knife around the windshield glass sub-assembly.

NOTICE:: ·

Do not pry the windshield glass sub-assembly with the windshield knife.

·

Do not use a windshield knife to cut the adhesive on the lower side of the windshield glass sub-assembly.

·

When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

HINT:: Insert the windshield knife in an area where the gap between windshield glass sub-assembly and vehicle body is large.

1.188,0.375 1.719,0.719 1.719,0.719 2.219,0.385 true 0.969,1.51 1.208,1.281 true 1.688,1.625 1.927,1.396 true 1.646,0.729 1.813,0.917 0.167,0.188 10 true *1 1.948,1.302 2.177,1.479 0.229,0.177 10 true *2 1.229,1.198 1.458,1.385 0.229,0.188 10 true *a

*1	Windshield Glass Stopper
*2	Front Window Inner Center Moulding
*a	Piano Wire

When using piano wire:

Pass a piano wire between the vehicle body and windshield glass sub-assembly from the interior.

ii.

Tie both wire ends to wooden blocks or similar objects that can serve as handles.

iii.

Cut the adhesive by pulling the piano wire around the windshield glass sub-assembly.

NOTICE:: ·

When separating the windshield glass sub-assembly, be careful not to damage the paint or interior and exterior ornaments.

·

To prevent the safety pad from being scratched when removing the windshield glass sub-assembly, place a plastic sheet between the piano wire and safety pad.

·

Be careful not to damage the front window inner center moulding.

Disengage the windshield glass stoppers.

1.917,0.917 2.333,0.917 false 4.969,0.583 5.344,0.708 false 5.354,0.938 5.354,1.021 5.354,1.021 5.813,1.021 false 5.5,0.823 5.5,1.021 false 5.646,0.854 5.646,1.021 false 0.865,0.115 1.271,0.406 0.406,0.292 12 false *A 2.375,0.844 2.688,1 0.313,0.156 10 false *1 4.74,0.5 5.052,0.656 0.313,0.156 10 false *2 4.531,0.115 4.938,0.344 0.406,0.229 12 false *B 5.844,0.906 6.156,1.063 0.313,0.156 10 false *1

*A	for 1-piece Type	*B	for 2-piece Type
*1	No. 1 Windshield Glass Stopper	*2	No. 2 Windshield Glass Stopper

NOTICE:: ·

The No. 1 windshield glass stoppers and No. 2 windshield glass stoppers are installed to the windshield glass sub-assembly as shown in the illustration. Be careful not to damage the windshield glass sub-assembly when cutting the adhesive.

·

To prevent the windshield glass sub-assembly from falling when performing this operation, be sure to hold the windshield glass sub-assembly using suction cups.

Using suction cups, remove the windshield glass sub-assembly.

NOTICE:: ·

Be careful not to drop the windshield glass sub-assembly.

·

Leave as much adhesive on the vehicle body as possible when removing the windshield glass sub-assembly.

Hide Display 56117A 12.REMOVE WINDOW GLASS ADHESIVE DAM

When reusing the windshield glass:

0.073,0.073 0.531,0.448 0.458,0.375 12 false *A

Back Side

Using a scraper, remove the window glass adhesive dam.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the window glass adhesive dam with a new one.

Hide Display 13.REMOVE WINDSHIELD OUTSIDE MOULDING

When reusing the windshield glass:

0.073,0.073 0.458,0.333 0.385,0.26 12 false *A

Back Side

Using a scraper, remove the windshield outside moulding.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the windshield outside moulding with a new one.

Hide Display 14.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 1-piece Type)

When reusing the windshield glass:

0.073,0.073 0.448,0.313 0.375,0.24 12 false *A

Back Side

Using a scraper, remove the 2 No. 1 windshield glass stoppers.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 1 windshield glass stoppers with new ones.

Hide Display 15.REMOVE NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

When reusing the windshield glass:

0.052,0.052 0.438,0.417 0.385,0.365 12 false *A

Back Side

Using a scraper, remove the 2 No. 2 windshield glass stoppers.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the No. 2 windshield glass stoppers with new ones.

Hide Display 16.REMOVE NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Remove the 2 No. 1 windshield glass stoppers from the vehicle body.

NOTICE:: Be sure to replace the No. 1 windshield glass stoppers with new ones.

Hide Display 56153C 17.REMOVE FRONT WINDOW INNER CENTER MOULDING

HINT:: Perform the following procedure only when replacement of a front window inner center moulding is necessary.

1.594,2.542 1.594,2.365 1.594,2.365 2.104,2.365 false 1.833,2.365 1.833,2.552 false 0.073,0.073 0.427,0.302 0.354,0.229 12 false *A 2.135,2.313 2.448,2.469 0.313,0.156 10 false *a

*A	Back Side
*a	Matchmark

Place matchmarks on the windshield glass at the locations indicated in the illustration.

Using a scraper, remove the front window inner center moulding.

NOTICE:: ·

Be careful not to damage the windshield glass.

·

Be sure to replace the front window inner center moulding with a new one.

Hide Display 18.CLEAN WINDSHIELD GLASS

When reusing the windshield glass:

Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

NOTICE:: Be careful not to damage the windshield glass.

ii.

Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:: ·

Do not touch the windshield glass surface after cleaning it.

·

Even if using a new windshield glass, clean it with a non-residue solvent.

Hide Display 19.CLEAN VEHICLE BODY

Clean and shape the contact surface of the vehicle body.

0.667,0.458 1.208,0.813 false 0.5,0.375 0.813,0.531 0.313,0.156 10 false *a 1.573,0.927 1.729,1.125 0.156,0.198 10 false a

*a	Vehicle Body
	Adhesive

Using a knife, cut off any excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Standard Dimension:

Area	Dimension
a	1.0 mm (0.0394 in.) or more

NOTICE:: Be careful not to damage the vehicle body.

HINT:: Leave approximately 1.0 mm (0.0394 in.) of adhesive on the vehicle body.

ii.

Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

HINT:: Even if all of the adhesive has been removed, clean the vehicle body.