The engine assembly with transaxle is very heavy. Be sure to follow the procedure described in the repair manual, or the engine lifter may suddenly drop.
Perform "Inspection After Repair" after replacing the engine assembly.
1.INSTALL ENGINE HANGERS
2.REMOVE ENGINE ASSEMBLY FROM ENGINE STAND
Remove the engine assembly from the engine stand.
88310
3.INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
27020
4.INSTALL GENERATOR ASSEMBLY
16620
5.INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
Install the V-ribbed belt tensioner assembly to the timing chain cover assembly with the 2 bolts.
16361A
6.INSTALL V-RIBBED BELT
12321B
7.INSTALL DRIVE SHAFT HEAT INSULATOR SUB-ASSEMBLY
32101B
8.INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
9.INSTALL ENGINE ASSEMBLY
82121
10.INSTALL ENGINE WIRE
Connect all the connectors and clamps, and install the engine wire to the engine assembly with transaxle.
11363A
11.INSTALL FLYWHEEL HOUSING SIDE COVER
Install the flywheel housing side cover to the cylinder block sub-assembly.
28100
12.INSTALL STARTER ASSEMBLY
13.INSTALL WATER HOSE
Install the water hose to the engine assembly with transaxle and slide the 5 clips to secure it.
Engage the 3 clamps to the engine assembly with transaxle.
12305
14.INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH
Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.
Temporarily install the engine mounting insulator sub-assembly RH to the vehicle.
Install the 2 bolts and nut in the order shown in the illustration.
Temporarily tighten the bolt (A), and then fully tighten the 2 bolts and nut in the order of (B), (A) and (C).
Connect the air conditioner tube and accessory assembly to the engine mounting insulator sub-assembly RH with the bolt and nut.
Install the No. 2 earth wire to the engine mounting insulator sub-assembly RH and vehicle with the 2 bolts.
12372A
15.INSTALL ENGINE MOUNTING INSULATOR LH
Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
Temporarily install the engine mounting insulator LH to the vehicle.
Install the 4 bolts and nut in the order shown in the illustration.
Temporarily tighten the bolt (A), and then fully tighten the 4 bolts and nut in the order of (B), (C), (D), (A) and (E).
16.REMOVE ENGINE HANGERS
17.INSTALL WIRE HARNESS CLAMP BRACKET
Install the wire harness clamp bracket to the cylinder head sub-assembly with the bolt.
Install the engine wire to the wire harness clamp bracket with the nut.
Engage the 3 clamps.
18.INSTALL ENGINE ASSEMBLY WITH TRANSAXLE
Using height adjustment attachments and plate lift attachments to keep the engine assembly with transaxle and front suspension crossmember sub-assembly level, set an engine lifter underneath the engine assembly with transaxle and front suspension crossmember sub-assembly.
Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle horizontal.
Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.
Operate the engine lifter and install the engine assembly with transaxle to the vehicle.
Do not raise the engine assembly with transaxle more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.
Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
While raising the engine assembly with transaxle into the vehicle, do not allow it to contact the vehicle.
Connect the front suspension crossmember sub-assembly to the vehicle with the 4 bolts.
Install the engine mounting insulator LH to the engine mounting bracket LH with the bolt and nut.
While holding the nut in place, tighten the bolt.
Install the engine mounting insulator sub-assembly RH to the engine mounting bracket RH with the 2 bolts and nut.
51108A
19.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH
51107A
20.INSTALL REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH
Use the same procedure as for the LH side.
32101G
21.INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT
11361J
22.INSTALL FLYWHEEL HOUSING UNDER COVER
Install the flywheel housing under cover.
23.INSTALL FRONT DRIVE SHAFT ASSEMBLY
17410
24.INSTALL FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)
57533B
25.INSTALL FRONT FLOOR CENTER BRACE
58166A
26.INSTALL FRONT FLOOR COVER LH
58165C
27.INSTALL FRONT FLOOR COVER RH
Use the same procedure as for the LH side.
45025D
28.CONNECT NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY
45260
29.CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
45259A
30.INSTALL COLUMN HOLE COVER SILENCER SHEET
88704
31.CONNECT SUCTION HOSE SUB-ASSEMBLY
88703
32.CONNECT DISCHARGE HOSE SUB-ASSEMBLY
23901
33.CONNECT FUEL TUBE SUB-ASSEMBLY
87245
34.CONNECT INLET HEATER WATER HOSE
87246
35.CONNECT OUTLET HEATER WATER HOSE
23829A
36.CONNECT FUEL VAPOR FEED HOSE
Connect the fuel vapor feed hose to the fuel vapor feed pipe and slide the clip to secure it.
37.CONNECT UNION TO CONNECTOR TUBE HOSE
33820B
38.CONNECT TRANSMISSION CONTROL CABLE ASSEMBLY
16554C
39.CONNECT NO. 4 INTERCOOLER COOLING WATER HOSE
16551C
40.CONNECT NO. 1 INTERCOOLER COOLING WATER HOSE
16572D
41.CONNECT NO. 2 RADIATOR HOSE
Connect the No. 2 radiator hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.
16571C
42.CONNECT NO. 1 RADIATOR HOSE
Connect the No. 1 radiator hose to the water outlet and slide the clip to secure it.
74404A
43.INSTALL BATTERY CLAMP SUB-ASSEMBLY
Install the battery clamp sub-assembly to the vehicle with the 3 bolts.
Engage the clamp to connect the engine wire to the battery clamp sub-assembly.
44.CONNECT ENGINE WIRE
Connect the engine wire to the positive (+) battery terminal with the 3 nuts.
Connect the engine wire to the battery clamp sub-assembly with the bolt and nut.
Connect the engine wire to the vehicle with the 2 bolts.
89661
45.INSTALL ECM
17701
46.INSTALL AIR CLEANER CASE SUB-ASSEMBLY
Install the air cleaner case sub-assembly to the vehicle with the 2 bolts.
Install the air cleaner filter element sub-assembly to the air cleaner case sub-assembly.
17705
47.INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE
| *1 | Air Cleaner Cap Sub-assembly Clamp |
| *2 | Guide |
| *a | Top of Vehicle |
| *b | Right Side of Vehicle |
| *c | Stopper |
Connect the air cleaner cap with air cleaner hose to the No. 1 inlet air duct sub-assembly and tighten the hose clamp.
Engage the 2 guides to install the air cleaner cap sub-assembly to the air cleaner case sub-assembly.
Engage the 2 air cleaner cap sub-assembly clamps to install the air cleaner cap sub-assembly.
Engage the clamp to the air cleaner cap sub-assembly.
Connect the mass air flow meter connector.
17751
48.INSTALL INLET NO. 1 AIR CLEANER
53289A
49.INSTALL RADIATOR SUPPORT OPENING COVER
55701J
50.INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY
55737B
51.INSTALL NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (w/ No. 1 Heater Air Duct Splash Shield Seal)
52.INSTALL WINDSHIELD WIPER MOTOR AND LINK
53.INSTALL BATTERY
54.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
55.ADD ENGINE OIL
56.ADD ENGINE COOLANT
57.ADD COOLANT (for Intercooler)
58.ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID
59.CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
60. WARM UP ENGINE
61.INSPECT SHIFT LEVER POSITION
62.ADJUST SHIFT LEVER POSITION
63.INSPECT FOR ENGINE OIL LEAK
64.INSPECT FOR COOLANT LEAK
65.INSPECT FOR COOLANT LEAK (for Intercooler)
66.INSPECT FOR CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK
67.INSPECT FOR REFRIGERANT LEAK
68.INSPECT FOR FUEL LEAK
69.INSPECT FOR EXHAUST GAS LEAK
70.CHECK ENGINE OIL LEVEL
71.INSPECT RADIATOR RESERVE TANK ENGINE COOLANT LEVEL
51444A
72.INSTALL REAR ENGINE UNDER COVER LH
Install the rear engine under cover LH to the vehicle with the 5 clips.
Install the screw.
51443C
73.INSTALL REAR ENGINE UNDER COVER RH
Install the rear engine under cover RH to the vehicle with the 5 clips.
Install the screw.
51410
74.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
Install the No. 1 engine under cover assembly to the vehicle with the 4 bolts and 10 clips.
75.INSTALL FRONT WHEELS
76.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
77.PERFORM INITIALIZATION
78.INSPECT IGNITION TIMING
79.INSPECT ENGINE IDLE SPEED
80.INSPECT CO/HC
81.CHECK SPEED SENSOR SIGNAL
82. INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.