DRIVE SHAFT / PROPELLER SHAFT FRONT DRIVE SHAFT ASSEMBLY(for GTMC Made) INSTALLATION
CAUTION / NOTICE / HINT
- HINT:
- ·
Use the same procedure for the RH side and LH side.
·The following procedure is for the LH side.
PROCEDURE
43420G
1.INSTALL FRONT DRIVE SHAFT HOLE SNAP RING
Install a new front drive shaft hole snap ring.
- NOTICE:
-
Face the end gap of the front drive shaft hole snap ring downward.
43420
2.INSTALL FRONT DRIVE SHAFT ASSEMBLY
Coat the snap ring of the front drive inboard joint assembly with MP grease.
for Hybrid Transaxle:
Coat the splines of the front drive inboard joint assembly with Toyota Genuine e-Transaxle Fluid TE.
for CVT:
Coat the splines of the front drive inboard joint assembly with Toyota genuine CVT fluid FE.
for 8ZR-FXE, NR Series Engine:
Coat the lip of the front drive shaft oil seal LH with MP grease.
for M15C-FKS, M20C-FKS, M20F-FXS:
| *a | Cross Section of Front Drive Shaft Oil Seal LH |
|
MP grease |
|
Toyota Genuine Oil Seal Side Lip Grease |
Coat the lip of the front drive shaft oil seal LH with MP grease and Toyota genuine oil seal side lip grease as shown in the illustration.
- HINT:
-
Apply a light coat of MP grease and Toyota genuine oil seal side lip grease to the entire circumference of the front drive shaft oil seal LH.
Align the inboard joint splines, and using a brass bar and a hammer, install the front drive shaft assembly.
- NOTICE:
- ·
Face the end gap of the front drive shaft hole snap ring downward.
·Do not damage the front drive shaft oil seal LH.
·Do not damage the front axle inboard joint boot.
·Make sure to center the front drive shaft assembly during installation to prevent damage to the front drive shaft hole snap ring.
- HINT:
-
Confirm whether the drive shaft is securely driven in by checking the reaction force and sound.
|
Toyota Body Grease W |
Apply 0.1 to 0.3 g (0.00353 to 0.0105 oz) of Toyota Body Grease W to each of the 4 areas shown in the illustration.
| *a | Matchmark |
Align the matchmarks and install the front drive shaft assembly to the front axle assembly.
- NOTICE:
- ·
Do not push the front axle assembly towards the outside of the vehicle any further than necessary.
·Check that there is no foreign matter on the deflector or contact surfaces.
·Do not damage the front axle outboard joint boot.
·Do not damage the front disc brake dust cover.
·Do not damage the deflector.
48069
3.CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY
48810
4.INSTALL FRONT STABILIZER LINK ASSEMBLY
45047
5.CONNECT TIE ROD END SUB-ASSEMBLY
89543
6.INSTALL FRONT SPEED SENSOR
43502H
7.INSTALL FRONT AXLE SHAFT NUT
Clean the threaded parts on the front drive shaft assembly and a new front axle shaft nut using non-residue solvent.
- NOTICE:
- ·
Be sure to perform this work even when using a new front drive shaft assembly.
·Keep the threaded parts free of oil and foreign matter.
Using a 30 mm deep socket wrench, install the front axle shaft nut.
- Torque:
- 216 N*m (2203 kgf*cm, 159 ft.*lbf)
- HINT:
-
Keep depressing the brake pedal to prevent the drive shaft from rotating.
Using a chisel and a hammer, stake the front axle shaft nut.
8.ADD HYBRID TRANSAXLE FLUID (for Hybrid Transaxle)
9.ADD CONTINUOUSLY VARIABLE TRANSAXLE FLUID (for CVT)
for NR Series Engine: Click hereDrivetrain>K313 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE FLUID>ADJUSTMENT201906,999999,_52,_080728,_0392262,RM100000001HPAC,
for M15C-FKS: Click hereDrivetrain>K320 / K321 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE FLUID>ADJUSTMENT202304,999999,_52,_096216,_0452216,RM1000000029QZ6,
for M20C-FKS: Click hereDrivetrain>K120 / K121 (CVT)>CONTINUOUSLY VARIABLE TRANSAXLE FLUID>ADJUSTMENT202304,999999,_52,_101162,_0469753,RM1000000029GR0,
10.INSPECT HYBRID TRANSAXLE FLUID (for Hybrid Transaxle)
11.INSPECT CONTINUOUSLY VARIABLE TRANSAXLE FLUID (for CVT)
12.INSPECT FOR HYBRID TRANSAXLE FLUID LEAK (for Hybrid Transaxle)
13.INSPECT FOR CONTINUOUSLY VARIABLE TRANSAXLE FLUID LEAK (for CVT)
14.INSTALL FRONT WHEELS
15.ADJUST FRONT WHEEL ALIGNMENT
51444A
16.INSTALL REAR ENGINE UNDER COVER LH
for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0389,
for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0448,
for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0387,
for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0387,
for M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0387,
51443C
17.INSTALL REAR ENGINE UNDER COVER RH
for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0434,
for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0451,
for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0388,
for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0388,
for M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0388,
51410
18.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
for 8ZR-FXE: Click hereEngine / Hybrid System>8ZR-FXE (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080726,_0391619,RM100000002B5Z9_01_0392,
for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_080739,_0391935,RM100000002BCNA_01_0452,
for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_096206,_0454902,RM100000002BBQF_01_0389,
for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202304,999999,_51,_105191,_0481157,RM100000002BFD2_01_0389,
for M20F-FXS: Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_146897,_0611496,RM100000002CJ21_01_0389,
19.CHECK FOR SPEED SENSOR SIGNAL
for 8ZR-FXE: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>TEST MODE PROCEDURE202304,999999,_54,_080770,_0392591,RM100000002B670,
for NR Series Engine: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>TEST MODE PROCEDURE202304,999999,_54,_080770,_0599814,RM100000002BA8E,
for M15C-FKS: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (except NR Series))>TEST MODE PROCEDURE202304,999999,_54,_080770,_0599811,RM100000002B9YL,
for M20C-FKS: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (except NR Series))>TEST MODE PROCEDURE202304,999999,_54,_080770,_0599811,RM100000002B9YL,
for M20F-FXS: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for HV Model)>TEST MODE PROCEDURE202304,999999,_54,_080770,_0392591,RM100000002B670,