RM3660EC _52 Drivetrain _080728 K313 CVT _0392263 CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY(When Using the Engine Support Bridge) A

K313 CVT CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY(When Using the Engine Support Bridge) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during continuously variable transaxle assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part or Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
Replacement of ECM	Perform Vehicle Identification Number (VIN) or frame number registration	DTC is stored	(201906,999999,_51,_080777,_0393969,RM100000001I1RD,)
	1. Reset memory 2. Deceleration sensor zero point calibration 3. CVT oil pressure calibration	· Large shift shock · Deterioration of fuel efficiency	(201906,999999,_52,_080728,_0392261,RM100000001HP98,)
	Code registration (Immobiliser system)	Engine start	See Service Bulletin for the registration method
Gas leaks from exhaust system	Inspection after repair	· Poor idle, etc. · Engine start function, etc.	(201906,999999,_51,_080777,_0393969,RM100000001I1RE,)
Replacement of starter assembly	Clear the number of starter operations	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of battery	Integrated current value initialization	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of continuously variable transaxle assembly	Air bleed the oil pump with motor assembly	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of continuously variable transaxle assembly	1. Reset memory 2. Deceleration sensor zero point calibration 3. CVT oil pressure calibration	· Large shift shock · Deterioration of fuel efficiency	(201906,999999,_52,_080728,_0392261,RM100000001HP98,)
Replacement of CVT fluid	Air bleed the oil pump with motor assembly	Stop and Start System	(201906,999999,_51,_080774,_0393362,RM100000001HXHH,)
Replacement of CVT fluid	ATF thermal degradation estimate reset	The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly	(201906,999999,_52,_080728,_0392261,RM100000001HP98,)
Tires	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Suspension parts	Rear television camera assembly optical axis (Back camera position setting)	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Front wheel alignment adjustment	1. Perform "Reset Memory" 2. Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_080770,_0599814,RM100000002BA8F,)

CAUTION:

When the engine is hot, do not touch high-temperature areas such as the engine or exhaust pipe.

Touching high-temperature areas such as the engine and exhaust pipe could result in burns.

2.573,0.583 2.906,0.583 false 2.948,0.479 3.26,0.677 0.313,0.198 10 false *a

*a	Heavy object exceeding the capacity of the transmission jack

Because the continuously variable transaxle assembly is extremely heavy, make sure to follow the work procedures described in the repair manual.

If work is not performed according to the procedures described in the repair manual, there is a danger that the transmission jack could drop and components could fall down.

HINT:

When the cable is disconnected / reconnected to the battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,202502,999999,_V1,_143216,_0598315,RM100000002RP07,

Hide Display 2. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

Hide Display 3.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

Click hereGeneral>MAINTENANCE>NR Series BATTERY>REMOVAL202304,999999,_V1,_080956,_0392375,RM100000002BCCL_05_0005,

Hide Display 4.DRAIN ENGINE COOLANT

Click hereGeneral>MAINTENANCE>NR Series COOLANT (for Engine Coolant)>REPLACEMENT201906,999999,_V1,_080956,_0392634,RM100000001HRVM_01_0004,

Hide Display 5.REMOVE FRONT DRIVE SHAFT ASSEMBLY (for TFTM Made)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for TFTM Made)>REMOVAL202304,202307,_52,_080779,_0392672,RM100000002BD5G,202307,999999,_52,_080779,_0392672,RM100000002CL7W,

Hide Display 6.REMOVE FRONT DRIVE SHAFT ASSEMBLY (for GTMC Made)

Click hereDrivetrain>DRIVE SHAFT / PROPELLER SHAFT>FRONT DRIVE SHAFT ASSEMBLY (for GTMC Made)>REMOVAL202304,202307,_52,_080779,_0392671,RM100000002BD5L,202307,999999,_52,_080779,_0392671,RM100000002CL92,

Hide Display 7.REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202304,202307,_59,_080767,_0392873,RM100000002AYHJ,202307,999999,_59,_080767,_0392873,RM100000002CL7Q,

Hide Display 55737B 8.REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (w/ No. 1 Heater Air Duct Splash Shield Seal)

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202304,202307,_53,_080764,_0392681,RM100000002BA6Q_01_0045,202307,999999,_53,_080764,_0392681,RM100000002CW5B_01_0045,

Hide Display 55701J 9.REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Remove the 9 bolts, 4 nuts and outer cowl top panel sub-assembly.

Install the 4 nuts.

Torque:: 50 N*m (510 kgf*cm, 37 ft.*lbf)

Hide Display 53289A 10.REMOVE RADIATOR SUPPORT OPENING COVER (for TFTM Made)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for TFTM Made)>REMOVAL202304,202307,_59,_080736,_0392548,RM100000002AMO3_01_0020,202307,999999,_59,_080736,_0392548,RM100000002CH8T_01_0020,

Hide Display 53289A 11.REMOVE RADIATOR SUPPORT OPENING COVER (for GTMC Made)

Click hereVehicle Exterior>EXTERIOR PANELS / TRIM>FRONT BUMPER (for GTMC Made)>REMOVAL202304,202307,_59,_080736,_0392547,RM100000002AXCM_01_0020,202307,999999,_59,_080736,_0392547,RM100000002CHFA_01_0020,

Hide Display 17751 12.REMOVE INLET NO. 1 AIR CLEANER

Click hereEngine / Hybrid System>NR Series (COOLING)>COOLING FAN MOTOR>REMOVAL201906,999999,_51,_080776,_0392641,RM100000001HRWA_02_0042,

Hide Display 17705 13.REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0369,

Hide Display 17701 14.REMOVE AIR CLEANER CASE SUB-ASSEMBLY

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0370,

Hide Display 89661 15.REMOVE ECM

Click hereEngine / Hybrid System>NR Series (ENGINE CONTROL)>ECM>REMOVAL202304,999999,_51,_080777,_0392337,RM100000002BCAH_01_0003,

Hide Display 16.REMOVE BATTERY

Click hereGeneral>MAINTENANCE>NR Series BATTERY>REMOVAL202304,999999,_V1,_080956,_0392375,RM100000002BCCL,

Hide Display 17.DISCONNECT ENGINE WIRE

Click hereDrivetrain>K313 (CVT)>PARK / NEUTRAL POSITION SWITCH>REMOVAL202304,999999,_52,_080728,_0392272,RM100000002BCJK_02_0018,

Hide Display 74404A 18.REMOVE BATTERY CLAMP SUB-ASSEMBLY

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0373,

Hide Display 33820B 19.DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

Click hereDrivetrain>K313 (CVT)>PARK / NEUTRAL POSITION SWITCH>REMOVAL202304,999999,_52,_080728,_0392272,RM100000002BCJK_02_0014,

Hide Display 33823 20.REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET

Remove the 2 bolts and No. 1 transmission control cable bracket from the continuously variable transaxle assembly.

Hide Display 35141F 21.DISCONNECT NO. 1 BREATHER PLUG (CVT)

Disconnect the No. 1 breather plug (CVT) from the clamp.

Hide Display 58166A 22.REMOVE FRONT FLOOR COVER LH

Click hereEngine / Hybrid System>NR Series (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL201906,999999,_51,_080791,_0392520,RM100000001HREM_01_0043,

Hide Display 58165C 23.REMOVE FRONT FLOOR COVER RH

Click hereEngine / Hybrid System>NR Series (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL201906,999999,_51,_080791,_0392520,RM100000001HREM_01_0044,

Hide Display 57533B 24.REMOVE FRONT FLOOR CENTER BRACE

Click hereEngine / Hybrid System>NR Series (INTAKE / EXHAUST)>EXHAUST PIPE>REMOVAL201906,999999,_51,_080791,_0392520,RM100000001HREM_01_0045,

Hide Display 17410 25.REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst)

Click hereEngine / Hybrid System>NR Series (EMISSION CONTROL)>MONOLITHIC CONVERTER>REMOVAL201906,999999,_51,_080792,_0392498,RM100000001HW76_01_0063,

Hide Display 82121 26.DISCONNECT ENGINE WIRE

Disconnect the transmission wire connector.

2.354,0.521 2.594,0.75 0.24,0.229 10 true *a 1.823,2.281 2.01,2.469 0.188,0.188 10 true *b 2.583,1.833 2.802,2.063 0.219,0.229 10 true *c 3.813,1.146 4.052,1.354 0.24,0.208 10 false *d 4.042,2.167 4.281,2.375 0.24,0.208 10 true *e 1.219,2.583 1.406,2.771 0.188,0.188 10 false *f

*a	Park/Neutral Position Switch Assembly Connector	*b	Transmission Wire Connector
*c	Transmission Revolution Sensor (NIN) Connector	*d	Transmission Revolution Sensor (NOUT) Connector
*e	Oil Pressure Sensor Connector	*f	Oil Pump with Motor Assembly Connector

Disconnect the transmission revolution sensor (NIN) connector.

Disconnect the park/neutral position switch assembly connector.

Disconnect the transmission revolution sensor (NOUT) connector.

Disconnect the oil pressure sensor connector.

Disconnect the oil pump with motor assembly connector.

Disengage the 8 clamps.

Remove the bolt to disconnect the engine wire from the continuously variable transaxle assembly.

Disengage the 3 clamps to disconnect the engine wire from the front suspension crossmember sub-assembly.

Hide Display 27.DISCONNECT WATER BY-PASS HOSE

0.948,1.896 1.115,1.896 1.115,1.896 1.365,1.479 true 1.958,1.5 2.229,1.073 2.229,1.073 2.375,1.073 true 0.76,1.823 1.146,2.073 0.385,0.25 10 false *1 2.448,1.01 2.729,1.25 0.281,0.24 10 true *2

*1	No. 4 Water By-pass Hose
*2	No. 3 Water By-pass Hose

Slide the 2 clips and disconnect the No. 3 water by-pass hose and No. 4 water by-pass hose from the transmission oil cooler.

Disengage the 2 clamps to separate the water by-pass hose from the continuously variable transaxle assembly.

Hide Display 28100 28.REMOVE STARTER ASSEMBLY

Click hereEngine / Hybrid System>NR Series (STARTING)>STARTER>REMOVAL202304,999999,_51,_080759,_0392365,RM100000002BCFB,

Hide Display 29.REMOVE WIRE HARNESS CLAMP BRACKET

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0342,

Hide Display 82286A 30.DISCONNECT NO. 2 EARTH WIRE

Remove the bolt to disconnect the No. 2 earth wire from the engine mounting insulator sub-assembly RH.

Hide Display 31.INSTALL ENGINE HANGERS

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0387,

Hide Display 32.INSTALL ENGINE SUPPORT BRIDGE

0.104,0.208 0.417,0.365 0.313,0.156 12 false *A 0.104,2.542 0.417,2.698 0.313,0.156 12 false *B

*A	for TFTM Made
*B	for GTMC Made

Remove the clip and disconnect the inlet hose from the vehicle body.

Install SST to the vehicle body as shown in the illustration.

2.208,1.156 2.625,0.74 true 5.729,1.25 5.375,0.813 true 5.635,5.521 5.115,5.521 true 2,5.563 1.51,5.563 true 2.469,6.292 1.781,6.292 true 5.438,6.354 4.906,6.354 true 6.583,3.031 6.01,2.5 true 1.51,2.469 2.01,1.969 true 0.854,3.396 1.438,3.396 false 2.063,5.458 2.323,5.625 0.26,0.167 10 true *a 4.854,5.438 5.073,5.625 0.219,0.188 10 true *a 2.531,6.208 2.75,6.396 0.219,0.188 10 true *b 4.646,6.25 4.865,6.438 0.219,0.188 10 true *b 5.74,1.302 5.958,1.49 0.219,0.188 10 true *c 2.01,1.198 2.229,1.385 0.219,0.188 10 true *c 6.656,3.042 6.875,3.229 0.219,0.188 10 false *d 1.323,2.458 1.542,2.646 0.219,0.188 10 false *d 0.531,3.292 0.917,3.563 0.385,0.271 10 false SST

*a	Support Shaft	*b	Front Side Member
*c	Nut	*d	Cloth

SST: 09940-10010

CAUTION:

0.448,1.167 0.781,1.167 false 2.438,1.167 2.771,1.167 false 1.052,1.781 1.052,1.448 1.052,1.448 1.219,1.448 false 2.604,1.781 2.604,1.448 2.604,1.448 2.438,1.448 false 0.292,1.094 0.604,1.25 0.313,0.156 10 false *a 2.271,1.094 2.583,1.25 0.313,0.156 10 false *a 1.281,1.385 1.594,1.542 0.313,0.156 10 false *b 2.271,1.385 2.583,1.542 0.313,0.156 10 false *b

*a	Support Shaft
*b	Front Side Member

Make sure that no oil or grease is on the front side member, and set the support shaft on the level surface of the front side member.

The engine support bridge may fall off if any oil or grease is still on or it is installed on the unlevel surface.

NOTICE:: ·

Prevent SST from contacting the vehicle body exterior and windshield glass.

·

To prevent damage to the engine hood, place pieces of cloth between the engine hood and SST.

·

Lightly shake SST by hand to make sure it is securely installed before performing work.

0.615,1.479 0.615,0.656 0.615,0.656 0.5,0.656 false 1.042,2.125 1.667,2.125 false 1.031,2.469 2.167,2.469 false 0.875,2.771 0.875,2.458 0.875,2.458 0.76,2.458 false 1.708,2.01 2.063,2.281 0.354,0.271 10 false *a 0.292,0.552 0.604,0.823 0.313,0.271 10 false *b 0.552,2.354 0.917,2.583 0.365,0.229 10 false *c 2.208,2.375 2.563,2.667 0.354,0.292 10 false *d

*a	Support Shaft
*b	Sub Beam
*c	Front Side Member
*d	Threaded Portion

Turn the threaded portion of each support shaft to adjust its height until the sub beams are parallel to the ground.

Install the chain block assembly to the sling bracket.

1.719,1.063 2.156,1.063 false 0.833,1.938 1.271,1.938 false 1.521,0.198 1.375,0.198 1.375,0.198 1.375,0.302 false 2.208,0.948 2.5,1.146 0.292,0.198 10 false *a 1.573,0.073 1.854,0.271 0.281,0.198 10 false *b 0.667,1.833 0.927,2.042 0.26,0.208 10 false *c

*a	Chain Block Assembly	*b	Sling Bracket
*c	Fuse Shackle	-	-

Install the division bar to the chain block assembly with the shackle (A).

CAUTION:

0.458,2.313 0.583,2.313 0.583,2.313 0.875,2.635 false 0.354,2.677 0.479,2.677 0.479,2.677 0.865,2.865 false 2.177,2.271 2.302,2.271 2.302,2.271 2.604,2.594 false 2.073,2.656 2.198,2.656 2.198,2.656 2.583,2.844 false 0.281,2.208 0.604,2.469 0.323,0.26 10 false *a 0.167,2.573 0.51,2.844 0.344,0.271 10 false *b 1.99,2.156 2.313,2.417 0.323,0.26 10 false *a 1.885,2.542 2.229,2.813 0.344,0.271 10 false *b

*a	Fuse Shackle
*b	Shackle (A)

Make sure the fuse shackle is on the chain block assembly side and the shackle (A) is on the division bar side as shown in the illustration so that the fuse bolt is visible and can be checked for deformation easily.

If the fuse shackle is installed upside down, deformation of the fuse bolt will not be visible and cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.

2.75,1 3.083,1 false 1.01,1 1.344,1 false 0.917,1.417 1.333,1.583 true 2.635,1.396 3.083,1.583 true 1.396,0.917 1.708,1.073 0.313,0.156 10 false *a 1.385,1.51 1.698,1.667 0.313,0.156 10 false *b 3.125,0.917 3.354,1.083 0.229,0.167 10 false *a 3.135,1.5 3.354,1.667 0.219,0.167 10 false *b

*a	Fuse Shackle
*b	Fuse Bolt

Make sure that the fuse bolt of the fuse shackle is free of damage, such as deformation or cracks. If damaged, replace the fuse shackle.

If a deformed fuse bolt is used, it cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.

Connect the division bar to the No. 1 engine hanger with the shackle (B).

0.885,4.063 1.302,4.063 false 1.854,1.146 2.333,0.969 false 0.958,0.51 0.958,0.313 0.958,0.313 1.125,0.313 false 1.865,2.906 1.865,2.615 1.865,2.615 1.76,2.615 false 1.542,0.771 2.135,0.542 true 1.646,0.958 1.958,0.823 false 0.979,3.365 1.344,3.365 false 0.688,4 1.104,4.24 0.417,0.24 10 false *1 2.396,0.823 2.719,1.01 0.323,0.188 10 false *2 1.167,0.208 1.49,0.438 0.323,0.229 10 false *a 0.771,3.292 1.125,3.51 0.354,0.219 10 false *b 1.969,0.698 2.281,0.917 0.313,0.219 10 false *c 1.458,1.052 1.594,1.25 0.135,0.198 10 false 1 1.542,2.521 1.865,2.75 0.323,0.229 10 false *a 2.188,0.417 2.5,0.573 0.313,0.156 10 false *d

*1	No. 1 Engine Hanger	*2	No. 2 Engine Hanger
*a	Division Bar	*b	Shackle (B)
*c	Chain	*d	Shackle (A)

Connect the division bar to the No. 2 engine hanger with the shackle (A) and chain.

NOTICE:: Connect the 1st link of the chain to the No. 2 engine hanger.

1.219,0.792 1.531,0.948 0.313,0.156 10 false *a

*a	120 mm (4.72 in.) or more

Make sure the distance between the chain block assembly and suspension ring is 120 mm (4.72 in.) or more.

HINT:: If the suspension height is less than 120 mm, adjust the links of the chain which connect the division bar and engine hanger.

Adjust the positions of the chain block assembly, support brackets and main beam so that the chain of the chain block assembly is perpendicular to the main beam and the length of the main beam on the outer side of the support bracket LH and RH is the same as shown in the illustration.

3.333,1.323 3.875,1.323 true 4.25,0.76 4.25,0.458 4.25,0.458 4.396,0.458 false 4.458,0.375 4.698,0.583 0.24,0.208 10 true *b 6.094,0.438 6.344,0.667 0.25,0.229 10 true *c 0.865,2.135 1.104,2.323 0.24,0.188 10 true *f 0.979,0.427 1.25,0.635 0.271,0.208 10 true *d 6.167,2.177 6.427,2.375 0.26,0.198 10 true *f 3.031,0.135 3.281,0.385 0.25,0.25 10 false *e 3.917,1.24 4.156,1.448 0.24,0.208 10 true *a

*a	Chain Block Assembly	*b	Main Beam
*c	Dimension (A)	*d	Dimension (B)
*e	Right to Left Adjustment	*f	Front to Rear Adjustment

CAUTION:

2.031,1.49 2.031,1.104 2.031,1.104 2.167,1.104 false 0.323,2.5 0.885,2.5 true 2.906,2.521 3.135,2.521 true 2.219,1 2.531,1.198 0.313,0.198 10 false *a 0.135,2.396 0.458,2.604 0.323,0.208 10 false *b 3.073,1.021 3.365,1.219 0.292,0.198 10 false *c 0.396,1.042 0.698,1.292 0.302,0.25 10 false *d 3.146,2.406 3.385,2.646 0.24,0.24 10 true *b

*a	Main Beam
*b	Sub Beam
*c	Dimension (A)
*d	Dimension (B)

To prevent the engine assembly with transaxle assembly from falling, make sure that the length of dimension (A) and dimension (B) are equal.

Do not perform any procedures if the length of dimension (A) and dimension (B) are not equal.

Performing any procedure when the length of dimension (A) and dimension (B) are not equal may cause the engine assembly with transaxle assembly and engine support bridge to fall, possibly causing serious injury.

NOTICE:: ·

Do not perform any procedures if the chain of the chain block assembly is not straight.

·

When removing the engine mount, if the chain of the chain block assembly is not straight, the engine assembly or transaxle assembly may contact the vehicle body.

Confirm the appropriate installation state of the engine support bridge and tighten the 6 wing bolts and 2 bolts.

2.125,0.021 2.438,0.177 0.313,0.156 10 false *a 1.302,0.604 1.531,0.75 0.229,0.146 10 true *b 5.708,0.583 5.938,0.729 0.229,0.146 10 true *b 4.813,0.021 5.125,0.177 0.313,0.156 10 false *a 5.031,0.906 5.271,1.063 0.24,0.156 10 true *a 4.24,0.854 4.448,1.01 0.208,0.156 10 true *a 2.698,0.854 2.906,1.01 0.208,0.156 10 true *a 1.875,0.865 2.083,1.021 0.208,0.156 10 true *a

Wing Bolt

Bolt

Torque:: Bolt : 30 N*m (306 kgf*cm, 22 ft.*lbf)

CAUTION:: ·

Do not perform any procedures before tightening the bolts to the specified torque.

·

Performing procedures without tightening the bolts to the specified torque, may cause the engine support bridge to fall.

2.26,2.917 2.49,3.083 0.229,0.167 10 true *a

Turn

Tighten the chain block assembly until it cannot be moved any further by hand.

CAUTION:

2.99,2.292 3.302,2.448 0.313,0.156 10 false *a

*a	41 Nm (418 kgfcm, 30 ft.*lbf) or more

When suspending the engine assembly with transaxle assembly, do not tighten the chain block assembly more than 41 N*m (418 kgf*cm, 30 ft.*lbf).

Tightening the chain block assembly more than 41 N*m (418 kgf*cm, 30 ft.*lbf) will cause the load capacity (400 kg (881.8 lb)) to be exceeded and may cause damage to the engine support bridge and vehicle body.

Hide Display 33.SECURE STEERING WHEEL

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202304,202307,_55,_080765,_0392687,RM100000002BA81_01_0124,202307,999999,_55,_080765,_0392687,RM100000002CQYW_01_0124,

Hide Display 45259A 34.REMOVE COLUMN HOLE COVER SILENCER SHEET

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL202304,999999,_55,_080762,_0391589,RM100000002BCU5_01_0135,

Hide Display 45260 35.SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Click hereSteering>STEERING COLUMN>STEERING COLUMN ASSEMBLY>REMOVAL202304,999999,_55,_080762,_0391589,RM100000002BCU5_01_0126,

Hide Display 45025D 36.SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY

Click hereSteering>STEERING GEAR / LINKAGE>STEERING GEAR>REMOVAL202304,202307,_55,_080765,_0392687,RM100000002BA81_01_0013,202307,999999,_55,_080765,_0392687,RM100000002CQYW_01_0013,

Hide Display 11361J 37.REMOVE FLYWHEEL HOUSING UNDER COVER

Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0383,

Hide Display 32101G 38.REMOVE DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT

Turn the crankshaft to gain access to the 6 drive plate and torque converter assembly setting bolts and remove each drive plate and torque converter assembly setting bolt while holding the crankshaft pulley bolt with a wrench.

HINT:: There will be one black colored drive plate and torque converter assembly setting bolt.

Hide Display 51108A 39.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202304,202307,_53,_080764,_0392686,RM100000002BA7U_01_0197,202307,999999,_53,_080764,_0392686,RM100000002CQYS_01_0197,

Hide Display 51107A 40.REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH

Click hereSuspension>FRONT SUSPENSION>FRONT SUSPENSION MEMBER>REMOVAL202304,202307,_53,_080764,_0392686,RM100000002BA7U_01_0198,202307,999999,_53,_080764,_0392686,RM100000002CQYS_01_0198,

Hide Display 51201 41.REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Remove the bolt and separate the No. 2 engine moving control rod.

0.833,1.927 0.833,1.667 true 1.271,1.927 1.271,1.615 true 2.271,1.927 2.271,1.417 true 0.385,1.917 2.615,1.917 2.615,1.917 2.615,1.427 true 3.063,2.25 2.906,2.25 2.906,2.25 2.729,1.792 true 0.198,1.844 0.375,1.99 0.177,0.146 10 true *b 3.115,2.188 3.281,2.333 0.167,0.146 10 true *a

*a	Engine Lifter
*b	Attachment
	Attachment placement location

Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.

CAUTION:: ·

The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.

·

If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:: Use attachments to keep the front suspension crossmember sub-assembly level.

Remove the 4 bolts and front suspension crossmember sub-assembly.

Slowly lower the front suspension crossmember sub-assembly.

NOTICE:: When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

Hide Display 12364B 42.REMOVE NO. 2 ENGINE MOVING CONTROL ROD

Remove the 4 bolts and No. 2 engine moving control rod from the continuously variable transaxle assembly.

Hide Display 30400 43.SUPPORT CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

1.802,0.865 1.344,0.865 true 1.156,0.76 1.333,0.938 0.177,0.177 10 true *a

*a	Lashing Belt

Using a transmission jack, support the continuously variable transaxle assembly.

NOTICE:: ·

Adjust the attachment of the transmission jack to securely fix the continuously variable transaxle assembly to the transmission jack.

·

To prevent the transaxle oil (CVT) pan sub-assembly from deforming, do not place any attachments under the transaxle oil (CVT) pan sub-assembly of the continuously variable transaxle assembly.

·

Using a lashing belt or a rope, fix the continuously variable transaxle assembly to the transmission jack.

Hide Display 12372A 44.REMOVE ENGINE MOUNTING INSULATOR LH

Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.

NOTICE:: While holding the nut in place, loosen the bolt.

Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle body.

Hide Display 30400 45.REMOVE CONTINUOUSLY VARIABLE TRANSAXLE ASSEMBLY

0.885,0.063 1.042,0.26 0.156,0.198 10 true A 2.406,0.052 2.563,0.25 0.156,0.198 10 true A 0.552,0.854 0.708,1.052 0.156,0.198 10 true B 0.844,1.74 1,1.938 0.156,0.198 10 true B 1.365,1.979 1.521,2.177 0.156,0.198 10 true B 2.135,1.979 2.292,2.177 0.156,0.198 10 true B 2.583,1.917 2.74,2.115 0.156,0.198 10 true B

Remove the 7 bolts and continuously variable transaxle assembly from the engine assembly.

NOTICE:: To prevent damage to the 2 knock pins, do not pry between the continuously variable transaxle assembly and engine assembly.

HINT:: ·

Bolt (A): Remove from the continuously variable transaxle assembly side.

·

Bolt (B): Remove from the engine assembly side.

Hide Display 32000A 46.REMOVE TORQUE CONVERTER ASSEMBLY

Remove the torque converter assembly from the continuously variable transaxle assembly.

NOTICE:: Remove the torque converter assembly from the input shaft horizontally.

Hide Display 12318 47.REMOVE ENGINE MOUNTING STAY LH

Remove the 2 bolts and engine mounting stay LH from the continuously variable transaxle assembly and engine mounting bracket LH.

Hide Display 12325A 48.REMOVE ENGINE MOUNTING BRACKET LH

Remove the 3 bolts and engine mounting bracket LH from the continuously variable transaxle assembly.

Hide Display 87101A 49.REMOVE NO. 1 HEATER BRACKET SUB-ASSEMBLY

Remove the clamp from the No. 1 heater bracket sub-assembly.

Remove the bolt and No. 1 heater bracket sub-assembly from the continuously variable transaxle assembly.

Hide Display 50.REMOVE WIRE HARNESS CLAMP BRACKET

Remove the 5 bolts and 5 wire harness clamp brackets from the continuously variable transaxle assembly.

Hide Display 51.REMOVE STRAIGHT SCREW PLUG

HINT:: Perform this procedure only when replacement of the straight screw plug is necessary.

Remove the straight screw plug and gasket from the continuously variable transaxle assembly.

Hide Display 30400E 52.REMOVE CVT OIL PUMP TYPE T OIL SEAL

NOTICE:: ·

Do not remove the front oil pump assembly from the CVT main body, as there is a possibility of the entry of dust and foreign matter.

·

Clean the work area, the tools to be used, and other equipment, etc. thoroughly before the operation, as there is the possibility that a CVT malfunction, which could prevent the vehicle from being able to be driven, could occur if dust or fine foreign matter enters the CVT.

·

Do not use cotton work gloves, cloths, or paper towels, etc. that may produce lint, dust or foreign matter.

·

Perform the operation as quickly as possible, as dust and foreign matter could enter the CVT while the torque converter assembly is removed.

·

Do not use an air gun until the torque converter assembly has been installed, as it could cause dust and foreign matter to be stirred up.

Clean the tips of both the claws of SST and the center bolt.

SST: 09308-10010

1.552,2.635 1.552,2.24 false 1.448,2.677 1.906,2.875 0.458,0.198 10 false SST

Using SST, remove the CVT oil pump type T oil seal.

NOTICE:: Pay attention to the angle of the claws when opening them, and ensure that they do not come into contact with the oil pump housing, as there is the possibility that metal particles could be produced if they do.

Hide Display 32000A 53.INSPECT TORQUE CONVERTER ASSEMBLY

Click hereDrivetrain>K313 (CVT)>TORQUE CONVERTER AND DRIVE PLATE>INSPECTION201906,999999,_52,_080728,_0392266,RM100000001HPAO_01_0003,

Hide Display 32101B 54.INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY

Click hereDrivetrain>K313 (CVT)>TORQUE CONVERTER AND DRIVE PLATE>INSPECTION201906,999999,_52,_080728,_0392266,RM100000001HPAO_01_0004,