RM3660EC _54 Brake _080770 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0599814 ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for Gasoline Model (NR Series)) C

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS  ELECTRONICALLY CONTROLLED BRAKE SYSTEM(for Gasoline Model (NR Series))  C13807F  Stop Lamp Relay Actuator Stuck Off  


DESCRIPTION

Refer to DTC C13807E.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>C13807E

DTC No. Detection Item DTC Detection Condition Trouble Area
C13807F Stop Lamp Relay Actuator Stuck Off When the voltage at the +BS terminal is between 10 V or more and the stop light control relay (stop light switch assembly) drive output (STPO) is on, a signal is not input to the STP terminal for 5 seconds or more.
·

Wire harness or connector

·

Stop light switch assembly

·

Skid control ECU (brake actuator assembly)

·

Rear combination light assembly LH

·

Rear combination light assembly RH

·

Center stop light set



CAUTION / NOTICE / HINT

NOTICE:
·

Inspect the fuses for circuits related to this system before performing the following procedure.

·

After replacing the skid control ECU (brake actuator assembly), perform acceleration sensor zero point calibration and store system information memorization.

Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>UTILITY



HINT:

When DTC P057111, P057112 and/or P057113 are output together with DTC C13807F, inspect and repair the trouble areas indicated by DTC P057111, P057112 and/or P057113 first.

P057111: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>P057111

P057112: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>P057112

P057113: Click hereBrake>BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS>ELECTRONICALLY CONTROLLED BRAKE SYSTEM (for Gasoline Model (NR Series))>P057113


PROCEDURE

1.CHECK STOP LIGHT OPERATION
a.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.



Result:
Proceed to
OK
NG



OK

2.PERFORM ACTIVE TEST USING GTS (STOP LAMP RELAY)

NG

6.CHECK STOP LIGHT OPERATION
2.PERFORM ACTIVE TEST USING GTS (STOP LAMP RELAY)
a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Enter the following menus: Chassis / Brake/EPB / Active Test.

Chassis > Brake/EPB > Active Test
Tester Display Measurement Item Control Range Restrict Condition Diagnostic Note
Stop Lamp Relay Stop light control relay (Stop light switch assembly) Relay OFF / ON Vehicle condition: Vehicle stopped
HINT:

To protect this Actuator and Solenoid, this test will only last 5 seconds.


-
Chassis > Brake/EPB > Active Test
Tester Display
Stop Lamp Relay
50004 435 27

d.

According to the display on the GTS, perform the Active Test and check the operation of the stop lights.

OK:

Stop lights turn on in accordance with the Active Test.



Result:
Proceed to
OK
NG



OK

3.CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT)

NG

4.INSPECT STOP LIGHT SWITCH ASSEMBLY (ACC TERMINAL VOLTAGE)
3.CHECK HARNESS AND CONNECTOR (STOP LIGHT SIGNAL INPUT CIRCUIT)
a.
C399487C32
0.344,0.229 0.729,0.479 0.385,0.25 2.333,0.927 2.583,0.344 true 0.104,0.094 0.417,0.25 0.313,0.156 10 false *a 0.417,0.281 0.875,0.479 0.458,0.198 10 false A51 2.469,0.177 2.854,0.417 0.385,0.24 10 false STP2
*a Front view of wire harness connector
(to Skid Control ECU (Brake Actuator Assembly))


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A51-43 (STP2) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

4.INSPECT STOP LIGHT SWITCH ASSEMBLY (ACC TERMINAL VOLTAGE)
a.
C401043C09
0.448,0.448 0.781,0.698 0.333,0.25 2.094,1.688 1.74,1.052 true 0.188,0.177 0.5,0.333 0.313,0.156 10 false *a 0.51,0.5 0.969,0.698 0.458,0.198 10 false A53 2.021,1.708 2.479,1.906 0.458,0.198 10 false ACC
*a Component with harness connected
(Stop Light Switch Assembly)


Make sure that there is no looseness at the locking part and the connecting part of the connector.

OK:

The connector is securely connected.



b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A53-4 (ACC) - Body ground Always 11 to 14 V



Result:
Proceed to
OK
NG



OK

5.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)

NG

5.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - BRAKE ACTUATOR ASSEMBLY)
a.
C399487C33
0.344,0.229 0.729,0.479 0.385,0.25 1.146,0.938 1.396,0.354 true 0.104,0.094 0.417,0.25 0.313,0.156 10 false *a 0.417,0.281 0.875,0.479 0.458,0.198 10 false A51 1.271,0.188 1.833,0.49 0.563,0.302 10 false STPO
*a Front view of wire harness connector
(to Skid Control ECU (Brake Actuator Assembly))


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
A51-33 (STPO) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

6.CHECK STOP LIGHT OPERATION
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



d.

Check that the stop lights come on when the brake pedal is depressed.

OK:

The stop lights illuminate.



Result:
Proceed to
OK
NG



OK

NG

7.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
7.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.
C401716C14
0.333,0.448 0.75,0.698 0.417,0.25 1.177,1.75 1.438,1.083 true 0.365,0.49 0.75,0.698 0.385,0.208 10 false O104 0.167,0.167 0.479,0.365 0.313,0.198 10 false *a 1.063,1.76 1.521,1.958 0.458,0.198 10 false STP
*a Front view of wire harness connector
(to Rear Combination Light Assembly LH)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the O104 rear combination light assembly LH connector.


d.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



e.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
O104-2 (STP) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY LH (STOP LIGHT CIRCUIT))

NG

8.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH)
8.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY RH)
a.
C401716C15
0.333,0.448 0.75,0.698 0.417,0.25 1.177,1.75 1.438,1.083 true 0.365,0.49 0.75,0.698 0.385,0.208 10 false O103 0.167,0.167 0.479,0.365 0.313,0.198 10 false *a 1.052,1.771 1.51,1.969 0.458,0.198 10 false STP
*a Front view of wire harness connector
(to Rear Combination Light Assembly RH)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the O104 rear combination light assembly LH connector.


d.

Disconnect the O103 rear combination light assembly RH connector.


e.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



f.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
O103-2 (STP) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

GO TO LIGHTING SYSTEM (REAR COMBINATION LIGHT ASSEMBLY RH (STOP LIGHT CIRCUIT))

NG

9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT SET)
9.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - CENTER STOP LIGHT SET)
a.
C401718C08
0.458,0.5 0.917,0.75 0.458,0.25 1.188,1.594 1.604,1.177 true 0.531,0.542 0.99,0.74 0.458,0.198 10 false O111 0.167,0.135 0.479,0.333 0.313,0.198 10 false *a 1.073,1.594 1.229,1.792 0.156,0.198 10 false B
*a Front view of wire harness connector
(to Center Stop Light Set)


Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the O104 rear combination light assembly LH connector.


d.

Disconnect the O103 rear combination light assembly RH connector.


e.

Disconnect the O111 center stop light set connector.


f.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



g.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
O111-1 (B) - Body ground Brake pedal depressed 11 to 14 V



Result:
Proceed to
OK
NG



OK

NG

10.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
10.CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH ASSEMBLY - REAR COMBINATION LIGHT ASSEMBLY LH)
a.

Make sure that there is no looseness at the locking part and the connecting part of the connectors.

OK:

The connector is securely connected.



b.

Disconnect the A51 skid control ECU (brake actuator assembly) connector.


c.

Disconnect the O104 rear combination light assembly LH connector.


d.

Disconnect the O103 rear combination light assembly RH connector.


e.

Disconnect the O111 center stop light set connector.


f.

Disconnect the A53 stop light switch assembly connector.


g.

Check both the connector case and the terminals for deformation and corrosion.

OK:

No deformation or corrosion.



h.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
A53-1 (OUT) - O104-2 (STP) Always Below 1 Ω
A53-1 (OUT) or O104-2 (STP) - Body ground Always 10 kΩ or higher



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR