RM3660EC _54 Brake _080770 BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS _0392396 BRAKE ACTUATOR(for Gasoline Model) A

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS BRAKE ACTUATOR(for Gasoline Model) REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during brake actuator assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
*: The vehicle height changes because of tire replacement.
Skid control ECU (Brake actuator assembly)	except NR Series Update ECU security key	Vehicle Control History (RoB) are stored	(202304,999999,_V1,_143216,_0598316,RM100000002B3ML,)
	except NR Series Perform "Calibration"	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_080770,_0599811,RM100000002B9XU,)
	for NR Series Perform acceleration sensor zero point calibration and store system information memorization	· VSC is disabled or malfunctions · DTCs are output · Slip indicator light illuminates · ABS warning light illuminates	(202304,999999,_54,_080770,_0599814,RM100000002BA8F,)
	Operate the electric parking brake switch	Parking brake indicator light (red) blinks when the engine switch is turned on (IG)	(202304,999999,_54,_080740,_0394664,RM100000002B65L,)
Tires	Rear television camera assembly optical axis (Back camera position setting)*	Parking Assist Monitor System	(202304,999999,_56,_080754,_0596561,RM100000002AX0C,)
Tires	Parking assist ECU initialization	Panoramic View Monitor System	(202307,999999,_56,_080754,_0612151,RM100000002CL9H,)

CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven
Effect/Inoperative Function when Necessary Procedure not Performed	Necessary Procedure	Link
Stop and Start System	Idle the engine for approximately 5 to 60 minutes or drive the vehicle until stop and start control is permitted	(201906,999999,_51,_080774,_0393362,RM100000001HXHC,)
Pre-collision System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Lane Tracing Assist System	Perform steering sensor zero point calibration	(202304,999999,_95,_139716,_0601175,RM100000002BFOE,)
Front Camera System	Drive the vehicle straight ahead at 15 km/h (9 mph) or more for 1 second or more.	(202304,999999,_95,_139716,_0584193,RM1000000029F4C,)

PROCEDURE

Hide Display 1. PRECAUTION

NOTICE:: After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>BEFORE DISCONNECTING BATTERY202304,202502,_V1,_143216,_0598315,RM100000002B3MI,202502,999999,_V1,_143216,_0598315,RM100000002RP07,

Hide Display 2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (for NR Series Engine)

Click hereVehicle Interior>HEATING / AIR CONDITIONING>REFRIGERANT>REPLACEMENT202304,999999,_58,_080733,_0393725,RM100000002B1HP_01_0001,

Hide Display 3.DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

for NR Series Engine: Click hereGeneral>MAINTENANCE>NR Series BATTERY>REMOVAL202304,999999,_V1,_080956,_0392375,RM100000002BCCL_05_0005,

for M15B-FKS: Click hereGeneral>MAINTENANCE>M15B-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0453685,RM100000002ACNG_05_0005,

for M15C-FKS: Click hereGeneral>MAINTENANCE>M15C-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0453686,RM100000002ACNH_05_0005,

for M20A-FKS: Click hereGeneral>MAINTENANCE>M20A-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0470107,RM100000002ACOV_05_0005,

for M20C-FKS: Click hereGeneral>MAINTENANCE>M20C-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0484846,RM100000002ACOW_05_0005,

for M20E-FKS: Click hereGeneral>MAINTENANCE>M20E-FKS BATTERY>REMOVAL202304,999999,_V1,_080956,_0474497,RM100000002ACOX_05_0005,

Hide Display 4.DRAIN BRAKE FLUID

NOTICE:: If brake fluid leaks onto any painted surface, immediately wash it off.

Hide Display 5.REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>REMOVAL202307,999999,_59,_080767,_0392873,RM100000002CL7Q,

Hide Display 55737B 6.REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL (w/ No. 1 Heater Air Duct Splash Shield Seal)

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202307,999999,_53,_080764,_0392681,RM100000002CW5B_01_0045,

Hide Display 55701J 7.REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY

Click hereSuspension>FRONT SUSPENSION>FRONT SHOCK ABSORBER>REMOVAL202307,999999,_53,_080764,_0392681,RM100000002CW5B_01_0036,

Hide Display 51410 8.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

for NR Series Engine: Click hereEngine / Hybrid System>NR Series (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_080739,_0391935,RM100000002BCMQ_01_0388,

for M15B-FKS: Click hereEngine / Hybrid System>M15B-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096197,_0454892,RM100000002BBF0_01_0306,

for M15C-FKS: Click hereEngine / Hybrid System>M15C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_096206,_0454902,RM100000002BBQC_01_0306,

for M20A-FKS: Click hereEngine / Hybrid System>M20A-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101145,_0470307,RM100000002BCP5_01_0306,

for M20C-FKS: Click hereEngine / Hybrid System>M20C-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_105191,_0481157,RM100000002BCPM_01_0306,

for M20E-FKS: Click hereEngine / Hybrid System>M20E-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL202304,999999,_51,_101154,_0476817,RM100000002BCQ9_01_0306,

Hide Display 55225C 9.REMOVE DASH PANEL HEAT INSULATOR (for NR Series Engine)

Remove the nut.

Remove the 2 nuts and dash panel heat insulator.

Hide Display 55225C 10.REMOVE DASH PANEL HEAT INSULATOR (except NR Series Engine)

Remove the nut.

Remove the 2 nuts and dash panel heat insulator.

Hide Display 88707 11.REMOVE SUCTION PIPE SUB-ASSEMBLY (for NR Series Engine)

0,0 0,0 false

Rotate in this Direction

Remove the bolt and rotate the hook connector as shown in the illustration.

Disconnect the suction pipe sub-assembly from the air conditioning unit assembly.

Disengage the 2 clamps to separate the suction pipe sub-assembly.

Remove the O-ring from the suction pipe sub-assembly.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 88716A 12.REMOVE COOLER REFRIGERANT LIQUID PIPE A (for NR Series Engine)

0,0 0,0 false

Remove in this Direction

Disconnect the cooler refrigerant liquid pipe A from the air conditioning unit assembly.

Disengage the 2 clamps to separate the cooler refrigerant liquid pipe A.

Remove the O-ring from the cooler refrigerant liquid pipe A.

NOTICE:: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

Hide Display 13.REMOVE BRAKE ACTUATOR WITH BRACKET

for NR Series Engine:

0,0 0,0 false

Move in this Direction

Move aside the suction pipe sub-assembly and cooler refrigerant liquid pipe A as shown in the illustration.

NOTICE:: Do not apply excessive force to the suction pipe sub-assembly and cooler refrigerant liquid pipe A.

0,0 0,0 false

	Release the lock lever
	Disconnect the connector

Release the lock lever and disconnect the connector from the brake actuator assembly.

NOTICE:: Be careful not to allow any brake fluid to enter the connector.

1.948,0.771 2.302,0.344 2.302,0.344 2.396,0.344 true 1.156,1.781 1.26,1.781 1.26,1.781 1.604,1.354 true 2.021,1.146 2.49,0.906 2.49,0.906 2.583,0.906 true 0.625,0.844 0.729,0.844 0.729,0.844 1.323,1.083 true 0.979,0.406 1.083,0.406 1.083,0.406 1.521,0.99 true 1.76,0.906 1.885,0.198 1.885,0.198 1.979,0.198 true 0.979,1.698 1.146,1.854 0.167,0.156 10 true *a 2.594,0.823 2.76,0.979 0.167,0.156 10 true *b 2.406,0.26 2.573,0.417 0.167,0.156 10 true *c 1.99,0.115 2.156,0.271 0.167,0.156 10 true *d 0.813,0.333 0.979,0.49 0.167,0.156 10 true *e 0.458,0.76 0.625,0.917 0.167,0.156 10 true *f

*a	From 1st Chamber of Brake Master Cylinder Sub-assembly
*b	From 2nd Chamber of Brake Master Cylinder Sub-assembly
*c	To Front Wheel Cylinder Assembly RH
*d	To Rear Wheel Cylinder Assembly LH
*e	To Rear Wheel Cylinder Assembly RH
*f	To Front Wheel Cylinder Assembly LH

Use tags or make a memo to identify the places to reconnect the brake lines.

Using a union nut wrench, disconnect the 6 brake lines from the brake actuator assembly.

NOTICE:: ·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

Disengage the 5 clamps to remove the No. 1 brake tube clamp from the brake lines.

NOTICE:: Do not kink or damage the brake lines.

for NR Series Engine:

Disengage the 5 clamps to remove the No. 2 brake tube clamp from the brake lines.

ii.

Disengage the clamp and remove the No. 2 brake tube clamp from the vehicle body.

iii.

Disengage the 5 clamps to remove the No. 1 brake tube clamp from the brake lines.

Remove the 2 nuts.

Remove the bolt and brake actuator with bracket.

NOTICE:: ·

Do not kink or damage the brake lines.

·

Do not allow any foreign matter such as dirt or dust to enter the brake lines from the connecting parts.

·

Be careful not to allow any brake fluid to enter the connector.

·

Do not hold the brake actuator assembly by the connector.

·

Do not drop the brake actuator with bracket when carrying it.

HINT:: Remove the brake actuator with bracket while avoiding the brake lines.

Hide Display 44510 14.REMOVE BRAKE ACTUATOR ASSEMBLY

Remove the 3 bolts and brake actuator assembly from the brake actuator bracket assembly.

NOTICE:: ·

Do not hold the brake actuator assembly by the connector.

·

Be careful not to allow any brake fluid to enter the connector.

·

Do not drop the brake actuator assembly when carrying it.

Hide Display 44547B 15.REMOVE BRAKE ACTUATOR BRACKET CUSHION

0.833,0.052 2.448,1.948 1.615,1.896 0.385,0.969 0.833,0.969 false 2.76,1.344 3.01,1.344 false 2.771,1.75 3.031,1.75 false 3.021,0.906 3.188,0.906 false 3.021,0.51 3.188,0.51 false 0.365,1.333 0.583,1.333 false 0.365,1.729 0.583,1.729 false 3.219,0.833 3.427,1.01 0.208,0.177 10 false *1 3.229,0.438 3.417,0.635 0.188,0.198 10 false *2 0.229,0.896 0.542,1.052 0.313,0.156 10 false *3 3.073,1.677 3.385,1.833 0.313,0.156 10 false *1 0.219,1.656 0.531,1.813 0.313,0.156 10 false *1 3.042,1.271 3.354,1.427 0.313,0.156 10 false *2 0.208,1.26 0.521,1.417 0.313,0.156 10 false *2

*1	No. 1 Brake Actuator Case Collar
*2	Brake Actuator Bracket Cushion
*3	Brake Actuator Bracket Assembly

Remove the 3 nuts and separate the brake actuator bracket assembly.

Remove the 3 No. 1 brake actuator case collars from the brake actuator bracket cushion.

Remove the 3 brake actuator bracket cushions from the brake actuator bracket assembly.