RM3660EC _51 Engine / Hybrid System _080778 8ZR-FXE ENGINE CONTROL _0393982 SFI SYSTEM C

8ZR-FXE ENGINE CONTROL  SFI SYSTEM  P001600  Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A  


DESCRIPTION

Refer to DTC P001013.

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>P001013

DTC No. Detection Item DTC Detection Condition Trouble Area MIL Memory Note
P001600 Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A Deviation in the crankshaft position sensor signal and camshaft position sensor signal (2 trip detection logic).
·

Valve timing

·

Camshaft timing oil control valve assembly

·

Camshaft timing gear assembly

·

Oil control valve filter

·

ECM


Comes on / Does not come on DTC stored SAE Code: P0016

MONITOR DESCRIPTION

To monitor the correlation of the intake camshaft position and crankshaft position, the ECM checks the VVT learned value while the engine is idling. The VVT learned value is calibrated based on the camshaft position and crankshaft position. The intake valve timing is set to the most retarded angle while the engine is idling. If the VVT learned value is out of the specified range in consecutive driving cycles, the ECM stores this DTC.

MONITOR STRATEGY

Required Sensors/Components (Main) Camshaft timing gear assembly
Required Sensors/Components (Related) Camshaft position sensor
Crankshaft position sensor
Frequency of Operation Continuous

TYPICAL ENABLING CONDITIONS

Engine speed 900 to 1100 rpm

CONFIRMATION DRIVING PATTERN

HINT:
·

After repair has been completed, clear the DTC and then check that the vehicle has returned to normal by performing the following All Readiness check procedure.

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

When clearing the permanent DTCs, refer to the "CLEAR PERMANENT DTC" procedure.

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR



A320672E05
0.052,1.031 1.083,1.458 1.031,0.427 10 false 60 km/h [Engine running] 0.115,0.24 1.313,0.521 1.198,0.281 10 false Vehicle Speed 0.771,1.792 1.177,2.146 0.406,0.354 10 false Idling 0.219,2.063 1.073,2.479 0.854,0.417 10 false Power Switch on (IG) 1.542,2.156 1.948,2.51 0.406,0.354 10 false [A] 1.906,2.594 2.656,3.167 0.75,0.573 10 false Warming up the engine 2.74,2.604 3.927,3.042 1.188,0.438 10 false 5 minutes or more 4.135,2.604 5.323,3.042 1.188,0.438 10 false 2 to 3 minutes 5.24,2.615 6.427,3.052 1.188,0.438 10 false 5 minutes or more 2.188,1.677 2.594,2.031 0.406,0.354 10 false [B] 3.177,1.677 3.583,2.031 0.406,0.354 10 false [C] 3.802,3.042 4.208,3.396 0.406,0.354 10 false [D] 4.469,0.938 4.875,1.292 0.406,0.354 10 false [E] 5.781,1.677 6.188,2.031 0.406,0.354 10 false [F] 6.354,3.042 6.76,3.396 0.406,0.354 10 false [G]

1.

Connect the GTS to the DLC3.

2.

Turn the power switch on (IG).

3.

Turn the GTS on.

4.

Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).

5.

Turn the power switch off and wait for at least 30 seconds.

6.

Turn the power switch on (IG) [A].

7.

Turn the GTS on.

9.

Start the engine and warm it up until the engine coolant temperature is 75°C (167°F) or higher [B].

10.

Idle the engine for 5 minutes or more [C].

11.

Enter the following menus: Powertrain / Engine / Trouble Codes [D].

12.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



13.

Enter the following menus: Powertrain / Engine / Utility / All Readiness.

14.

Input the DTC: P001600.

15.

Check the DTC judgment result.

GTS Display Description
NORMAL
·

DTC judgment completed

·

System normal


ABNORMAL
·

DTC judgment completed

·

System abnormal


INCOMPLETE
·

DTC judgment not completed

·

Perform driving pattern after confirming DTC enabling conditions



HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

If the judgment result is INCOMPLETE, perform steps [E] through [G].

·

[A] to [D]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.



16.

With the engine running, drive the vehicle at 60 km/h (37 mph) for 2 to 3 minutes [E].

CAUTION:

When performing the confirmation driving pattern, obey all speed limits and traffic laws.


HINT:
·

Drive the vehicle while keeping the engine load as constant as possible.

·

If the engine stops, further depress the accelerator pedal to restart the engine.



17.

Idle the engine for 5 minutes or more [F].

18.

Enter the following menus: Powertrain / Engine / Trouble Codes [G].

19.

Read the pending DTCs.

HINT:
·

If a pending DTC is output, the system is malfunctioning.

·

If a pending DTC is not output, perform the following procedure.



20.

Check the DTC judgment result.

HINT:
·

If the judgment result is NORMAL, the system is normal.

·

If the judgment result is ABNORMAL, the system has a malfunction.

·

[A] to [G]: Normal judgment procedure.

The normal judgment procedure is used to complete DTC judgment and also used when clearing permanent DTCs.

·

When clearing the permanent DTCs, do not disconnect the cable from the auxiliary battery terminal or attempt to clear the DTCs during this procedure, as doing so will clear the universal trip and normal judgment histories.




CAUTION / NOTICE / HINT

NOTICE:
·

Vehicle Control History may be stored in the hybrid vehicle control ECU assembly if the engine is malfunctioning. Certain vehicle condition information is recorded when Vehicle Control History is stored. Reading the vehicle conditions recorded in both the Freeze Frame Data and Vehicle Control History can be useful for troubleshooting.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>VEHICLE CONTROL HISTORY (RoB)

(Select Powertrain in Health Check and then check the time stamp data.)

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>DTC CHECK / CLEAR

·

If any "Engine Malfunction" Vehicle Control History item has been stored in the hybrid vehicle control ECU assembly, make sure to clear it. However, as all Vehicle Control History items are cleared simultaneously, if any Vehicle Control History items other than "Engine Malfunction" are stored, make sure to perform any troubleshooting for them before clearing Vehicle Control History.

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>HYBRID CONTROL SYSTEM (for LITHIUM-ION BATTERY)>VEHICLE CONTROL HISTORY (RoB)



HINT:
·

The monitor for this DTC detects when the timing chain is shifted by one tooth or more.

·

Read Freeze Frame Data using the GTS. The ECM records vehicle and driving condition information as Freeze Frame Data the moment a DTC is stored. When troubleshooting, Freeze Frame Data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, if the air fuel ratio was lean or rich, and other data from the time the malfunction occurred.



PROCEDURE

1.CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P001600)
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Enter the following menus: Powertrain / Engine / Trouble Codes.


e.

Read the DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTC P001600 is output A
DTC P001600 and other DTCs are output B


HINT:

If any DTCs other than P001600 are output, troubleshoot those DTCs first.




A

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)

B

2.PERFORM ACTIVE TEST USING GTS (CONTROL THE INTAKE VVT OCV DUTY RATIO BANK 1)
HINT:

If the VVT system can be operated through the Active Test, it can be assumed that the VVT system is operating normally.


a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Put the engine in Inspection Mode (Maintenance Mode).

Powertrain > Hybrid Control > Utility
Tester Display
Inspection Mode
50005 397 2103

e.

Start the engine.


f.

Enter the following menus: Powertrain / Engine / Active Test / Control the Intake VVT OCV Duty Ratio Bank 1 / Data List / Intake VVT Change Angle Bank 1.

Powertrain > Engine > Active Test
Active Test Display
Control the Intake VVT OCV Duty Ratio Bank 1
Data List Display
Intake VVT Change Angle Bank 1
50004 372 4 397

g.

Perform the Active Test according to the display on the GTS and check that the displacement angle changes.

OK:

Displacement angle changes.


HINT:
·

Test not possible with park (P) selected during charge control. Select N to perform test.

·

If DTCs are stored after the Active Test, clear the DTCs.




Result:
Proceed to
OK
NG



OK

3.CHECK ENGINE MECHANICAL SYSTEM

NG

4.INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY
3.CHECK ENGINE MECHANICAL SYSTEM
a.

Check for mechanical malfunctions that affect the valve timing, such as a jumped tooth or stretching of the timing chain.

HINT:

Perform "Inspection After Repair" after repairing or replacing the engine mechanical system.

Click hereEngine / Hybrid System>8ZR-FXE (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION



Result:
Proceed to
OK
NG



OK

7.CLEAR DTC

NG

REPAIR OR REPLACE MALFUNCTIONING PARTS, COMPONENT AND AREA

4.INSPECT CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

Result:
Proceed to
OK
NG



OK

5.INSPECT CAMSHAFT TIMING GEAR ASSEMBLY

NG

5.INSPECT CAMSHAFT TIMING GEAR ASSEMBLY

Result:
Proceed to
OK
NG



OK

6.INSPECT OIL CONTROL VALVE FILTER

NG

6.INSPECT OIL CONTROL VALVE FILTER
A374149C01
1.333,0.719 1.583,0.469 1.583,0.469 1.833,0.469 false 1.906,0.417 2.219,0.573 0.313,0.156 10 false *1
*1 Oil Control Valve Filter



b.

Check that the filter is not clogged.

OK:

Filter is not clogged.



Result:
Proceed to
OK
NG



OK

7.CLEAR DTC

NG

7.CLEAR DTC
a.

Connect the GTS to the DLC3.


b.

Turn the power switch on (IG).


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Turn the power switch off and wait for at least 30 seconds.


Result:
Proceed to
NEXT



NEXT

8.CHECK WHETHER DTC OUTPUT RECURS (DTC P001600)
8.CHECK WHETHER DTC OUTPUT RECURS (DTC P001600)
a.

Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.


b.

Enter the following menus: Powertrain / Engine / Trouble Codes / Pending.


c.

Read the pending DTCs.

Powertrain > Engine > Trouble Codes
50001 372
Result:
Result Proceed to
DTCs are not output A
DTC P001600 is output B




A

B